Badminton feather piece automatic detection stamping equipment

Abstract

The utility model discloses automatic detecting and punching equipment for badminton feather pieces, which realizes full automation of the production process of the badminton feather pieces by integrating a feeding, conveying, detecting and positioning mechanism, an industrial camera detecting mechanism, a clamping jaw conveying mechanism and a feather piece punching mechanism. By means of the integrated design, the requirement for manual operation is greatly reduced, and therefore the production efficiency is remarkably improved. Particularly, a feather overturning conveying belt and a multi-stage guide system in the feeding conveying detection positioning mechanism ensure that the feathers can be automatically adjusted to ideal stamping shapes and positions in the conveying process. And the consistency and the accuracy of the product are further ensured by the dual detection functions (detecting the completeness of the feather and determining the stamping position) of the industrial camera detection mechanism. The innovative design not only improves the production speed, but also remarkably improves the product quality, so that the thickness and gram weight of each feather piece are more consistent, and the production of unqualified products is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a shuttlecock production technical field, concretely is a shuttlecock feather piece automatic detection stamping equipment. BACKGROUND

[0002] Shuttlecock sports are very widely used in sports and leisure, and because the air flow has a great influence on the movement track of the shuttlecock in the use process, the shuttlecock manufacturing process is influenced by feather characteristics, shape size and other factors, at present, the stamping of the feather raw feather into feather pieces in the industry still completely depends on manual distinguishing and then putting into the stamping equipment to stamp the feather pieces, which leads to the inconsistency of the thickness of the produced feather pieces, the inconsistency of the gram weight, and the low precision of the feather pieces, the existing production mode needs a lot of personnel, and because the manual distinguishing is completely needed in the production process, different batches of feathers are misstamped into feather pieces for mixed loading in the production process, in addition, the stamping of the feather pieces needs to rely on the die, so the misstamped feather pieces cannot be used again and can only be scrapped, which leads to the subsequent manual re-screening of the stamped feather pieces, brings great trouble to the production, greatly reduces the production efficiency, and currently faces the factors of high personnel cost and difficult recruitment, which belongs to the pain point of the entire industry and needs an effective solution. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a shuttlecock feather piece automatic detection stamping equipment to solve the problems existing in the current shuttlecock production technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, a shuttlecock feather piece automatic detection stamping equipment, the automatic detection stamping equipment includes:

[0005] Lower rack;

[0006] The material feeding, conveying, detecting and positioning mechanism, the clamping jaw conveying mechanism, the feather piece stamping mechanism and the industrial camera detection mechanism are arranged on the lower rack, the material feeding, conveying, detecting and positioning mechanism is located at the right side of the automatic detection stamping equipment, the clamping jaw conveying mechanism is located at the left side of the material feeding, conveying, detecting and positioning mechanism, the feather piece stamping mechanism is located at the left side of the automatic detection stamping equipment, and the industrial camera detection mechanism is located between the material feeding, conveying, detecting and positioning mechanism and the clamping jaw conveying mechanism;

[0007] The electric control box is arranged above the lower rack;

[0008] The industrial computer, the display screen and the programmable control screen are arranged on the electric control box;

[0009] The electromagnetic valve and the air source processor are arranged on the right side of the lower frame;

[0010] The bad product recycling mechanism is arranged on the right side of the lower frame.

[0011] Preferably, the feeding conveying detection positioning mechanism comprises a feather supply conveying mechanism, and the feather supply conveying mechanism comprises:

[0012] A feeding chute is arranged at the entrance of the feather supply conveying mechanism.

[0013] A first right side plate and a first left side plate are arranged on the two sides of the feather supply conveying mechanism respectively.

[0014] A feather overturning conveying belt is movably arranged between the first right side plate and the first left side plate.

[0015] An adjusting shaft is movably arranged on the inner side of the feather overturning conveying belt.

[0016] Adjusting blocks are fixedly connected to the two ends of the adjusting shaft.

[0017] A connecting plate and a connecting fixed plate are fixedly connected to the two bottom sides of the first right side plate and the first left side plate respectively, and the connecting plate and the connecting fixed plate are arranged below the feather overturning conveying belt.

[0018] Positioning screws are arranged on the sides of the first right side plate and the first left side plate away from each other.

[0019] A first joint bearing is arranged on the positioning screw, and a connecting rod is connected to the first joint bearing.

[0020] A transmission shaft is arranged on the connecting rod.

[0021] A bearing fixed seat is fixedly arranged on the side of the upper end of the first right side plate and the upper end of the first left side plate away from each other.

[0022] A second joint bearing is rotatably arranged on the upper end of the connecting rod.

[0023] A first guide light shaft is connected to the connecting rod through the second joint bearing.

[0024] A first linear bearing is arranged on the first guide light shaft and fixedly arranged on the bearing fixed seat.

[0025] A fixed connecting rod is connected to the top of the first guide light shaft.

[0026] A first fixed washer is sleeved on the outer side of the first guide light shaft, and the first fixed washer is connected to the inner side of the fixed connecting rod, and the first fixed washer and the fixed connecting rod are adapted to fix the first guide light shaft.

[0027] Supporting column, fixed to the middle position of the lower side of the feather supply conveying mechanism;

[0028] Motor fixing seat, fixed to the side of the first left side plate away from the first right side plate;

[0029] First motor mounting plate, fixed on the motor fixing seat;

[0030] Fourth servo motor, mounted on the first motor mounting plate;

[0031] First synchronous wheel, movably mounted on the side of the first left side plate away from the first right side plate, the first synchronous belt being sleeved on the transmission shaft of the fourth servo motor;

[0032] Two groups of second synchronous wheels, movably mounted on the side of the first left side plate away from the first right side plate, two groups of the second synchronous wheels being mounted with a second synchronous belt;

[0033] Two groups of guide blocks, respectively arranged at the inlet and outlet of the feather turnover conveying belt;

[0034] Roller fixing seat, fixed on the top of the connecting fixing plate;

[0035] Rubber-coated roller and floating rubber-coated roller, rotatably connected to the inner side of the roller fixing seat, the floating rubber-coated roller being arranged above the rubber-coated roller;

[0036] Two groups of first transmission gears respectively connected with the rubber-coated roller and the floating rubber-coated roller on the outer side of the roller fixing seat;

[0037] Two groups of first gears, arranged on the side of the first left side plate away from the first right side plate, and the two groups of first gears being in meshing transmission connection;

[0038] Two groups of guide shafts, mounted on the top of the roller fixing seat, the top of the two groups of guide shafts being fixedly connected with a guide connecting plate;

[0039] Guide fixing plate, fixed on the top of the first left side plate and the first right side plate, the guide fixing plate being arranged directly above the floating rubber-coated roller;

[0040] Two groups of second linear bearings, spaced apart and mounted on the top of the guide fixing plate, the two groups of guide shafts being movably arranged in the inner side of the two groups of second linear bearings;

[0041] Detection sheet, mounted on the guide connecting plate, the detection sheet moving up and down through the floating rubber-coated roller to detect the position of the feather;

[0042] A sensor support is fixed on the top of the guide fixed plate, and a U-shaped photoelectric sensor is installed on the sensor support, and the U-shaped photoelectric sensor is located above the floating rubber-coated roller.

[0043] Preferably, the feeding conveying detection positioning mechanism further comprises a detection positioning conveying mechanism, which comprises:

[0044] A second guide block is located at the entrance of the detection positioning conveying mechanism.

[0045] A second right side plate and a second left side plate are respectively located on both sides of the detection positioning conveying mechanism.

[0046] A fixed connecting plate is fixedly connected to one side of the second left side plate away from the second right side plate.

[0047] Two sets of guide rubber-coated rollers are rotatably installed between the second right side plate and the second left side plate.

[0048] A light source mounting plate is fixedly connected to the top of the second right side plate and the second left side plate, and the light source mounting plate is located above the guide rubber-coated roller, and a first light source is installed on the light source mounting plate.

[0049] An aluminum profile is fixedly connected between the second right side plate and the second left side plate on the lower side, and a second lower synchronous conveying belt and a second upper synchronous conveying belt are installed above the aluminum profile, four sets of third knuckle bearings, four sets of third linear bearings, four sets of bearing mounting seats, four sets of second guide light shafts, and four sets of second fixed washers are installed on the front and rear sides of the second lower synchronous conveying belt, the third linear bearings are installed on the inner side of the bearing mounting seat, the second guide light shafts are inserted into the inner side of the third linear bearings, the third knuckle bearings are connected to the bottom of the second guide light shafts, the second fixed washers are sleeved on the outer side of the upper end of the second guide light shafts, and the second fixed washers are embedded in the top of the bearing mounting seat.

[0050] A left fixed connecting plate is connected to one end of the aluminum profile and connected to the other end of the second lower synchronous conveying belt.

[0051] A first camera mounting plate is fixed to the left fixed connecting plate, and a first industrial camera is installed on the first camera mounting plate, and the first industrial camera is located below the guide rubber-coated roller.

[0052] A fixed support seat is fixed below the aluminum profile.

[0053] Four groups of third synchronous wheels, two groups of the third synchronous wheels are respectively fixedly connected with two groups of the guide rubber-coated rollers, the other two groups of the third synchronous wheels are rotatably installed on the surface of the left side fixed connecting plate, and a third synchronous belt is arranged between the two groups of third synchronous wheels in transmission, and a second gear is installed at the end of the guide rubber-coated roller away from the third synchronous wheel, and the two groups of second gears are in meshing transmission connection;

[0054] A third segment right side fixed plate and a third segment left side fixed plate are fixedly connected to the two sides of the aluminum profile, the third segment right side fixed plate and the third segment left side fixed plate are located at the rear part of the detection positioning conveying mechanism, and a third segment lower synchronous conveying belt and a third segment upper synchronous conveying belt are arranged in transmission between the third segment right side fixed plate and the third segment left side fixed plate, and a second transmission gear is connected to one end of each of the third segment lower synchronous conveying belt and the third segment upper synchronous conveying belt, and the two groups of second transmission gears are in meshing transmission connection;

[0055] A second motor mounting plate and a third motor mounting plate are fixedly connected to the two sides of the aluminum profile, a first servo motor is mounted on the second motor mounting plate, a second servo motor is mounted on the third motor mounting plate, a fourth synchronous wheel is rotatably installed on the second motor mounting plate and the third segment left side fixed plate, the two groups of fourth synchronous wheels are connected in transmission through a fourth synchronous belt, a fifth synchronous wheel is rotatably installed on the third motor mounting plate, a sixth synchronous wheel is rotatably installed on the second segment lower synchronous conveying belt, and a fifth synchronous belt is arranged in transmission between the fifth synchronous wheel and the sixth synchronous wheel.

[0056] Preferably, the industrial camera detection mechanism comprises:

[0057] A dovetail bracket sliding table is used for adjusting the position of the industrial camera.

[0058] A camera mounting plate is fixed on the dovetail bracket sliding table.

[0059] A second industrial camera is mounted on the camera mounting plate.

[0060] A light source fixing plate is located above the second industrial camera.

[0061] A light axis fixing seat is mounted on the light source fixing plate.

[0062] A support light axis is fixed on the light axis fixing seat.

[0063] A light axis cross clamp is mounted on the support light axis.

[0064] An adjustable light axis is mounted on the light axis cross clamp.

[0065] A light axis support is connected to the adjustable light axis and the light source mounting plate.

[0066] A second light source is mounted on the light source mounting plate.

[0067] Preferably, the gripper conveying mechanism comprises:

[0068] The servo module is connected with a fixed support seat and a front fixed seat below, and the servo module is provided with two groups.

[0069] The module connecting plate is mounted on the servo module;

[0070] The linear guide rail is mounted on the module connecting plate;

[0071] The guide fixed seat is mounted on the linear guide rail;

[0072] The rear gripper fixed plate is mounted on the linear guide rail;

[0073] The rear gripper cylinder is mounted on the rear gripper fixed plate;

[0074] The cylinder mounting seat is located below the rear gripper fixed plate;

[0075] The pen-shaped cylinder is mounted on the cylinder mounting seat, and the pen-shaped cylinder is connected with a cylinder connecting seat;

[0076] The front gripper fixed seat is mounted on the cylinder connecting seat;

[0077] The front gripper cylinder is mounted on the front gripper fixed seat.

[0078] Preferably, the defective product recycling mechanism comprises:

[0079] The defective product recycling slide is fixed on the automatic detection stamping device through the slide fixed support.

[0080] Preferably, the rough piece stamping mechanism comprises:

[0081] The bottom plate and the upper fixed plate are arranged in an upper and lower interval, two third guide optical axes are fixed between the upper fixed plate and the bottom plate, and the upper fixed plate and the bottom plate are both provided with a servo motor mounting plate, and the servo motor mounting plate is provided with a third servo motor;

[0082] The ball screw is in transmission connection with the motor shaft of the third servo motor below;

[0083] The screw nut fixed seat is connected with the ball screw;

[0084] The lower slide plate is connected with the screw nut fixed seat;

[0085] The linear bearing is mounted on both sides of the lower slide plate;

[0086] lower mold, mounted on the lower slide plate;

[0087] upper mold, located above the lower mold;

[0088] chute, provided on the side of the feather piece stamping mechanism, the chute being fixedly connected to one side of the upper fixed plate and the bottom plate;

[0089] sensor bracket, mounted on the chute;

[0090] proximity sensor, mounted on the sensor bracket;

[0091] upper slide plate, connected to the upper mold;

[0092] induction sheet, mounted on the upper slide plate and the lower slide plate;

[0093] motor synchronous wheel, in transmission connection with the motor shaft of the upper group of third servo motors;

[0094] upper ball screw, rotatably mounted on the top of the upper fixed plate, a screw synchronous wheel being mounted on the upper ball screw, the sixth synchronous belt being in transmission connection between the screw synchronous wheel and the motor synchronous wheel;

[0095] screw nut connecting plate, connecting the upper ball screw and the upper slide plate;

[0096] rear waste chute and front waste chute, both located on the lower slide plate, the rear waste chute and the front waste chute being used for collecting the waste after stamping;

[0097] finished product chute, located below the lower mold, the finished product chute being used for conveying the stamped feather pieces to the finished product frame.

[0098] Preferably, the second section of upper synchronous conveying belt and the third section of upper synchronous conveying belt can float up and down.

[0099] Preferably, the two groups of servo modules of the gripper conveying mechanism work alternately.

[0100] Preferably, the feeding conveying detection positioning mechanism, the gripper conveying mechanism, the industrial camera detection mechanism and the feather piece stamping mechanism are coordinately controlled by a programmable control screen to realize automatic conveying, detection, positioning and stamping of the feathers.

[0101] Compared with the prior art, the automatic detection and stamping equipment for badminton feather pieces has the following beneficial effects:

[0102] 1) The automatic detection stamping equipment of the utility model realizes the full automation of shuttlecock feather piece production process through integrating the feeding conveying detection positioning mechanism, the industrial camera detection mechanism, the clamping jaw conveying mechanism and the feather piece stamping mechanism. This integrated design greatly reduces the need for manual operation, thereby significantly improving production efficiency. Especially the feather turnover conveying belt and the multi-stage guide system in the feeding conveying detection positioning mechanism ensure that the feathers can be automatically adjusted to the ideal stamping shape and position during the conveying process. The dual detection function (detecting feather integrity and determining stamping position) of the industrial camera detection mechanism further ensures the consistency and accuracy of the product. These innovative designs not only improve production speed, but also significantly improve product quality, making the thickness and weight of each feather piece more consistent, greatly reducing the production of unqualified products;

[0103] 2) The design of the utility model greatly reduces the dependence on manual operation. The traditional shuttlecock feather piece production process requires a large amount of manual work for feather sorting, placement and stamping, which not only has high labor intensity, but also is prone to human error. The automatic degree of the equipment is high, and the whole process from feeding to finished product output can be completed with minimal human intervention. The double servo module of the clamping jaw conveying mechanism alternately works, further improving production efficiency and reducing downtime. At the same time, the automatic identification and recovery function of the equipment reduces the need for subsequent manual screening. These features not only significantly reduce labor costs, but also solve the problems of difficulty in recruiting workers and high personnel costs faced by the current industry, providing a sustainable production solution for enterprises;

[0104] 3) The design of the utility model has high flexibility and adaptability. The multiple adjustment mechanisms in the equipment, such as the tension adjustment of the feather turnover conveying belt, the position adjustment of the industrial camera and the light source, make the equipment easily adapt to different specifications and types of feathers. The adjustable die system in the feather piece stamping mechanism allows quick replacement or adjustment of the stamping die according to different batches or specifications of feathers. This flexibility allows the same equipment to produce shuttlecock feather pieces of multiple specifications, improving the versatility of the production line. In addition, the modular design of the equipment also facilitates future upgrades and maintenance, allowing easy addition or improvement of certain functional modules according to production needs. This design concept not only improves the service life of the equipment, but also provides manufacturers with more product innovation space, enabling them to quickly respond to changes in market demand and produce a variety of shuttlecock feather pieces;

[0105] 4)The utility model discloses a novel automatic detection stamping equipment of feather, effectively improve the existing production efficiency, can ensure that each feather piece fineness is consistent, and the grammage is consistent, reduce the labor intensity, liberate the productive force, reduce the degree of enterprise's dependence on personnel, reduce production cost, the utility model discloses simple structure, strong stability, flexible operation, high flexibility, and the operator only needs to put the scattered goose feather duck feather raw hair into the feeding inlet, and the equipment can automatically complete the feather conveying, feather detection determination, and the automatic rejection of different batches of feathers, and the feather stamping into pieces and other processes, to realize the automatic production. BRIEF DESCRIPTION OF DRAWINGS

[0106] Figure 1 It is a kind of axonometric drawing for the automatic detection stamping equipment of feather of the utility model;

[0107] Figure 2 It is another kind of axonometric drawing for the automatic detection stamping equipment of feather of the utility model;

[0108] Figure 3 It is the front view of the automatic detection stamping equipment of feather of the utility model;

[0109] Figure 4 It is a kind of axonometric drawing for the feeding conveying detection positioning mechanism of the utility model;

[0110] Figure 5 It is another kind of axonometric drawing for the feeding conveying detection positioning mechanism of the utility model;

[0111] Figure 6 It is a kind of axonometric drawing for the feather supply conveying mechanism of the utility model;

[0112] Figure 7 It is another kind of axonometric drawing for the feather supply conveying mechanism of the utility model;

[0113] Figure 8 It is a kind of axonometric drawing for the feather turnover conveying belt of the utility model;

[0114] Figure 9 It is another kind of axonometric drawing for the feather turnover conveying belt of the utility model;

[0115] Figure 10 It is a kind of axonometric drawing for the detection positioning conveying mechanism of the utility model;

[0116] Figure 11 It is another kind of axonometric drawing for the detection positioning conveying mechanism of the utility model;

[0117] Figure 12 It is a kind of axonometric drawing for the industrial camera detection mechanism of the utility model;

[0118] Figure 13Another axonometric view of the industrial camera detection mechanism of the utility model;

[0119] Figure 14 One axonometric view of the clamping jaw conveying mechanism of the utility model;

[0120] Figure 15 Another axonometric view of the clamping jaw conveying mechanism of the utility model;

[0121] Figure 16 Axonometric view of the defective product recycling mechanism of the utility model;

[0122] Figure 17 One axonometric view of the wool piece stamping mechanism of the utility model;

[0123] Figure 18 Another axonometric view of the wool piece stamping mechanism of the utility model.

[0124] In the figure,

[0125] 1. Lower rack; 2. Feeding conveying detection positioning mechanism; 3. Clamping jaw conveying mechanism; 4. Blank punching mechanism; 5. Industrial computer; 6. Display screen; 7. Programmable control screen; 8. Electric control box; 9. Solenoid valve; 10. Air source processor; 11. Industrial camera detection mechanism; 12. Defective product recycling mechanism; 13. Feather supply conveying mechanism; 14. Detection positioning conveying mechanism; 15. Feeding slide; 16. First right side plate; 17. First left side plate; 18. Adjusting block; 19. Feather overturning conveying belt; 20. Connecting plate; 21. Adjusting shaft; 22. First knuckle bearing; 23. Positioning screw; 24. Connecting rod; 25. Transmission shaft; 26. Second knuckle bearing; 27. First guide light shaft; 28. First linear bearing; 29. Bearing fixing seat; 30. First fixing washer; 31. Fixed connecting rod; 32. Support stand; 33. Fourth servo motor; 34. First motor mounting plate; 35. Motor fixing seat; 36. First synchronous belt; 37. First synchronous wheel; 38. Second synchronous belt; 39. Second synchronous wheel; 40. Connecting fixing plate; 41. First guide block; 42. Rubber-coated roller; 43. First transmission gear; 44. First gear; 45. Floating rubber-coated roller; 46. Roller fixing seat; 47. Guide shaft; 48. Guide fixing plate; 49. Second linear bearing; 50. Guide connecting plate; 51. Detection sheet; 52. U-shaped photoelectric sensor; 53. Sensor support; 54. Second guide block; 55. Second right side plate; 56. Guide rubber-coated roller; 57. Second left side plate; 58. Light source mounting plate; 59. First light source; 60. Fixed connecting plate; 61. First industrial camera; 62. First camera mounting plate; 63. Third synchronous wheel; 64. Third synchronous belt; 65. Left side fixed connecting plate; 66. Fixed support seat; 67. Aluminum profile; 68. First servo motor; 69. Second motor mounting plate; 70. Fourth synchronous wheel; 71. Fourth synchronous belt; 72. Second section lower synchronous conveying belt; 73. Second section upper synchronous conveying belt; 74. Third knuckle bearing; 75. Third linear bearing; 76. Bearing mounting seat; 77. Second guide light shaft; 78. Second fixing washer; 79. Third section right side fixed plate; 80. Third section lower synchronous conveying belt; 81. Third section upper synchronous conveying belt; 82. Third section left side fixed plate; 83. Fifth synchronous wheel; 84. Fifth synchronous belt; 85. Third motor mounting plate; 86. Second servo motor; 87. Second transmission gear; 88. Sixth synchronous wheel; 89. Second gear; 90. Dovetail support sliding table; 91. Second camera mounting plate; 92. Second industrial camera; 93. Light source fixing plate; 94. Light shaft fixing seat; 95. Support light shaft; 96. Light shaft cross clamp; 97. Adjusting light shaft; 98. Light shaft support; 99. Light source mounting plate; 100. Second light source; 101. Servo module; 102. Fixed support seat; 103. Module connecting plate; 104. Linear guide rail; 105. Front fixed support; 106. Guide fixing seat; 107. Pen-shaped air cylinder;108, cylinder mounting seat; 109, cylinder connecting seat; 110, front clamping jaw fixing seat; 111, front clamping jaw cylinder; 112, rear clamping jaw cylinder; 113, rear clamping jaw fixing plate; 114, defective product recycling slide; 115, slide fixing support; 116, bottom plate; 117, third guide light shaft; 118, third servo motor; 119, servo motor mounting plate; 120, ball screw; 121, screw nut fixing seat; 122, rear waste slide; 123, lower slide plate; 124, fourth linear bearing; 125, lower mold; 126, upper mold; 127, sliding groove; 128, sensor support; 129, proximity sensor; 130, upper slide plate; 131, inductive sheet; 132, upper fixing plate; 133, motor synchronous wheel; 134, sixth synchronous belt; 135, screw synchronous wheel; 136, upper ball screw; 137, screw nut connecting plate; 138, front waste slide; 139, finished product slide. DETAILED DESCRIPTION

[0126] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0127] In the description of the utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0128] In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0129] Please refer to Figures 1-3The utility model provides a technical scheme: a shuttlecock feather piece automatic detection stamping equipment, the automatic detection stamping equipment includes:

[0130] Lower frame 1.

[0131] The material feeding detection positioning mechanism 2, the clamping jaw conveying mechanism 3, the feather piece stamping mechanism 4 and the industrial camera detection mechanism 11 are arranged on the lower frame 1, wherein the material feeding detection positioning mechanism 2 is located on the right side of the automatic detection stamping equipment, the clamping jaw conveying mechanism 3 is located on the left side of the material feeding detection positioning mechanism 2, the feather piece stamping mechanism 4 is located on the left side of the automatic detection stamping equipment, and the industrial camera detection mechanism 11 is located between the material feeding detection positioning mechanism 2 and the clamping jaw conveying mechanism 3.

[0132] The electric control box 8 is arranged above the lower frame 1.

[0133] The industrial computer 5, the display screen 6 and the programmable control screen 7 are arranged on the electric control box 8.

[0134] The electromagnetic valve 9 and the air source processor 10 are arranged on the right side of the lower frame 1.

[0135] And the defective product recycling mechanism 12.

[0136] Specifically, the equipment is composed of the lower frame 1, the material feeding detection positioning mechanism 2, the clamping jaw conveying mechanism 3, the feather piece stamping mechanism 4, the industrial camera detection mechanism 11, the industrial computer 5, the display screen 6, the programmable control screen 7, the electric control box 8, the electromagnetic valve 9 and the air source processor 10; the electromagnetic valve 9 and the air source processor 10 are arranged on the right side of the lower frame 1 and used for controlling the pneumatic components of the equipment, the electric control box 8 is arranged above the lower frame 1 and used for electrically controlling the equipment, the programmable control screen 7 is arranged on the side of the electric control box 8 and used for operating the equipment, the industrial computer 5 and the display screen 6 are arranged on the electric control box 8, the material feeding detection positioning mechanism 2, the clamping jaw conveying mechanism 3 and the industrial camera detection mechanism 11 are arranged above the middle of the lower frame 1, the material feeding detection positioning mechanism 2 is used for conveying and measuring the feathers, the clamping jaw conveying mechanism 3 is used for conveying the measured feathers to the industrial camera detection mechanism 11, the industrial camera detection mechanism 11 detects the feathers by taking photos through the industrial camera, the photos are compared to give a determination result, the clamping jaw conveying mechanism 3 continues to convey the feathers to the dropping area or the feather piece stamping mechanism 4 according to the determination result, the feather piece stamping mechanism 4 is arranged on the left side above the lower frame 1, the upper die 126 and the lower die 125 are arranged on the feather piece stamping mechanism 4 and used for stamping the feathers into pieces, and the stamped finished feather pieces are conveyed into the finished material frame through the finished slide 139.

[0137] Please refer to Figures 4-9 In some embodiments, the material feeding detection positioning mechanism 2 includes a feather supply conveying mechanism 13, and the feather supply conveying mechanism 13 includes:

[0138] a feeding chute 15 located at the entrance of the feather supply conveying mechanism 13;

[0139] a first right side plate 16 and a first left side plate 17 located at the two sides of the feather supply conveying mechanism 13 respectively;

[0140] a feather overturning conveying belt 19 movably arranged between the first right side plate 16 and the first left side plate 17;

[0141] an adjusting shaft 21 movably arranged at the inner side of the feather overturning conveying belt 19;

[0142] adjusting blocks 18 fixedly connected to the two ends of the adjusting shaft 21;

[0143] a connecting plate 20 and a connecting fixed plate 40 fixedly connected to the bottom of the two sides of the first right side plate 16 and the first left side plate 17 respectively, and the connecting plate 20 and the connecting fixed plate 40 are located below the feather overturning conveying belt 19;

[0144] positioning screws 23 fixedly connected to the sides of the first right side plate 16 and the first left side plate 17 away from each other;

[0145] a first joint bearing 22 movably arranged on the positioning screw 23, and a connecting rod 24 connected to the first joint bearing 22;

[0146] a transmission shaft 25 movably arranged on the connecting rod 24;

[0147] a bearing fixing seat 29 fixedly connected to the side of the upper end of the first right side plate 16 and the upper end of the first left side plate 17 away from each other;

[0148] a second joint bearing 26 movably arranged on the upper end of the connecting rod 24;

[0149] a first guide light shaft 27 movably arranged on the connecting rod 24 through the second joint bearing 26;

[0150] a first linear bearing 28 movably arranged on the first guide light shaft 27 and fixedly connected to the bearing fixing seat 29;

[0151] a fixed connecting rod 31 movably arranged on the top of the first guide light shaft 27;

[0152] a first fixed washer 30 movably arranged on the outer side of the first guide light shaft 27, and the first fixed washer 30 movably arranged on the inner side of the fixed connecting rod 31, and the first fixed washer 30 and the fixed connecting rod 31 are adapted to fix the first guide light shaft 27;

[0153] a supporting column 32 fixedly connected to the middle of the lower side of the feather supply conveying mechanism 13;

[0154] The motor fixing base 35 is fixed to the side of the first left side plate 17 away from the first right side plate 16.

[0155] The first motor mounting plate 34 is fixed to the motor fixing base 35.

[0156] The fourth servo motor 33 is mounted on the first motor mounting plate 34.

[0157] The first synchronous wheel 37 is movably mounted on the side of the first left side plate 17 away from the first right side plate 16, and the first synchronous belt 36 is sleeved on the transmission shaft of the fourth servo motor 33 and the first synchronous wheel 37.

[0158] The two groups of second synchronous wheels 39 are movably mounted on the side of the first left side plate 17 away from the first right side plate 16, and the second synchronous belt 38 is mounted on the two groups of second synchronous wheels 39.

[0159] The two groups of guide blocks 41 are respectively arranged at the inlet and outlet of the feather turnover conveying belt 19.

[0160] The roller fixing base 46 is fixed above the connecting fixing plate 40.

[0161] The rubber-coated roller 42 and the floating rubber-coated roller 45 are rotatably connected to the inner side of the roller fixing base 46, and the floating rubber-coated roller 45 is arranged above the rubber-coated roller 42.

[0162] The two groups of first transmission gears 43 are respectively connected to the rubber-coated roller 42 and the floating rubber-coated roller 45 on the outer side of the roller fixing base 46.

[0163] The two groups of first gears 44 are arranged on the side of the first left side plate 17 away from the first right side plate 16, and the two groups of first gears 44 are in meshing transmission connection.

[0164] The two groups of guide shafts 47 are mounted on the top of the roller fixing base 46, and the top of the two groups of guide shafts 47 is fixedly connected with the guide connecting plate 50.

[0165] The guide fixing plate 48 is fixed to the top of the first left side plate 17 and the first right side plate 16, and the guide fixing plate 48 is arranged directly above the floating rubber-coated roller 45.

[0166] The two groups of second linear bearings 49 are spaced apart and mounted on the top of the guide fixing plate 48, and the two groups of guide shafts 47 are movably arranged in the inner side of the two groups of second linear bearings 49.

[0167] The detection sheet 51 is mounted on the guide connecting plate 50, and the detection sheet 51 detects the position of the feather by moving up and down through the floating rubber-coated roller 45.

[0168] A sensor support 53 is fixed on the top of the guide fixed plate 48, and a U-shaped photoelectric sensor 52 is installed on the sensor support 53, and the U-shaped photoelectric sensor 52 is located above the floating rubber-coated roller 45.

[0169] Specifically, the feather supply conveying mechanism 13 is composed of a feeding chute 15, a first left side plate 17, a first right side plate 16, a feather overturning conveying belt 19, a servo motor 33 and other components; the feather supply conveying mechanism 13 is powered by the fourth servo motor 33; the feeding chute 15 is installed in the middle of the left side plate 17 and the right side plate 16, the feather overturning conveying belt 19 is installed below the feeding chute 15, and a connecting plate 20 is installed below the feather overturning conveying belt 19 to fix and support; a bearing and an adjusting shaft 21 are installed in the middle of the feather overturning conveying belt 19, the adjusting shaft 21 is used to adjust the tension of the feather overturning conveying belt 19 through an adjusting block 18; a guide block 41 is installed at the entrance of the feather overturning conveying belt 19 to guide the feathers to enter the feather overturning conveying belt 19, first joint bearings 22 are installed on the left and right sides, the first joint bearings 22 are fixed through positioning screws 23, and the other end is connected with a connecting rod 24; a transmission shaft 25 is also installed on the connecting rod 24; a second joint bearing 26 is also installed above the connecting rod 24, the second joint bearing 26 is connected with a first guide shaft 27, a first linear bearing 28 is installed on the first guide shaft 27, the first linear bearing 28 is fixed on a bearing fixing seat 29, the other end of the first guide shaft 27 is fixed on a fixed connecting rod 31, and the first guide shaft 27 is locked through a first fixed washer 30; since the joint bearings and linear bearings are installed on both sides, the floating of the feathers can be provided; a support column 32 is installed at the middle position of the conveying mechanism, the support column 32 is used to fix the mechanism on the lower rack of the equipment; a fourth servo motor 33 is installed above the support column 32, the fourth servo motor 33 is fixed on a first motor mounting plate 34, the first motor mounting plate 34 is fixed on a motor fixing seat 35, and the fourth servo motor 33 transmits power to the conveying belt through a first synchronous belt 36 and a first synchronous wheel 37; two second synchronous wheels 39 and a second synchronous belt 38 are also installed below the first synchronous wheel 37, so that the power on the conveying belt can be transmitted to the rubber-coated roller 42 to make the rubber-coated roller 42 run with power; a floating rubber-coated roller 45 is also installed above the rubber-coated roller 42, and the rubber-coated roller 42 and the floating rubber-coated roller 45 are both powered, which can solve the problem of feather jamming; a pair of first gears 44 are installed on the other side of the fourth servo motor 33, so that the conveying belt can be powered up and down; the floating rubber-coated roller 45 is installed on a roller fixing seat 46, the roller fixing seat 46 is installed with a guide shaft 47, the guide shaft 47 realizes floating displacement through a second linear bearing 49, a guide fixing plate 48 is installed above the roller fixing seat 46, a second linear bearing 49 is installed on the guide fixing plate 48, a sensor bracket 53 is installed on the other side of the guide fixing plate 48, a U-shaped photoelectric sensor 52 is installed on the sensor bracket 53, a guide connecting plate 50 is installed on the other side of the guide shaft 47, a detection sheet 51 is installed on the guide connecting plate 50, and the detection sheet 51 detects the position of the feathers by moving up and down through the floating rubber-coated roller 45.

[0170] Specifically, the operation flow of the feather supply conveying mechanism 13 is as follows: the operator puts the feathers into the equipment inlet 15, the feather turnover conveying belt 19 conveys the feathers forward, the feathers are guided into the middle position of the conveying belt by the guide block, then the feathers are sent into the feather turnover conveying belt 19, after being conveyed by the feather turnover conveying belt 19, the feathers will automatically adjust to the shape required for punching, after the feathers come out of the feather turnover conveying belt 19, they will be guided again by the first guide block 41, the guided feathers continue to be conveyed forward, the feathers enter the middle of the two rubber-coated rollers 42, the upper rubber-coated roller 45 is lifted up, after the upper rubber-coated roller 45 is lifted up, it will trigger the top U-shaped photoelectric sensor 52 to detect, the U-shaped photoelectric sensor 52 feeds back the detection signal to the programmable controller, the programmable controller sends a counting instruction to the servo motor 33 on the feather supply conveying mechanism 13 and the servo motor 68 on the second detection and positioning conveying mechanism, the servo motors of the two conveying mechanisms start counting, the feathers continue to be conveyed forward, and the feathers are sent into the second detection and positioning conveying mechanism 14.

[0171] Please refer to Figures 4-5 and Figures 10-11 In some embodiments, the inlet conveying, detection and positioning mechanism 2 further comprises a detection and positioning conveying mechanism 14, which comprises:

[0172] A second guide block 54 is located at the entrance of the detection and positioning conveying mechanism 14.

[0173] A second right side plate 55 and a second left side plate 57 are respectively located on the two sides of the detection and positioning conveying mechanism 14.

[0174] A fixed connection plate 60 is fixedly connected to the side of the second left side plate 57 away from the second right side plate 55.

[0175] Two groups of guide rubber-coated rollers 56 are rotatably installed between the second right side plate 55 and the second left side plate 57 in an upper and lower interval.

[0176] A light source mounting plate 58 is fixedly connected to the top of the second right side plate 55 and the second left side plate 57, the light source mounting plate 58 is located above the guide rubber-coated rollers 56, and a first light source 59 is installed on the light source mounting plate 58.

[0177] The aluminum profile 67 is fixedly connected between the second right side plate 55 and the second left side plate 57 on the lower side, and the second section lower synchronous conveying belt 72 and the second section upper synchronous conveying belt 73 are arranged above the aluminum profile 67. Four groups of third knuckle bearings 74, four groups of third linear bearings 75, four groups of bearing mounting seats 76, four groups of second guide shafts 77, and four groups of second fixed washers 78 are arranged on the front and rear sides of the second section lower synchronous conveying belt 72. The third linear bearings 75 are arranged on the inner side of the bearing mounting seat 76. The second guide shaft 77 is arranged on the inner side of the third linear bearing 75. The third knuckle bearing 74 is connected to the bottom of the second guide shaft 77. The second fixed washer 78 is sleeved on the outer side of the upper end of the second guide shaft 77, and is embedded in the top of the bearing mounting seat 76.

[0178] The left side fixed connecting plate 65 is connected to the aluminum profile 67 at one end and connected to the second section lower synchronous conveying belt 72 at the other end.

[0179] The first camera mounting plate 62 is fixed to the left side fixed connecting plate 65. The first industrial camera 61 is arranged on the first camera mounting plate 62 and located below the guide rubber-coated roller 56.

[0180] The fixed support seat 66 is fixed below the aluminum profile 67.

[0181] The four groups of third synchronous wheels 63 are arranged on the surface of the left side fixed connecting plate 65. Two groups of third synchronous wheels 63 are fixedly connected to two groups of guide rubber-coated rollers 56. The other two groups of third synchronous wheels 63 are rotatably arranged on the surface of the left side fixed connecting plate 65. The third synchronous belt 64 is arranged between the two groups of third synchronous wheels 63. The second gear 89 is arranged on the end of the guide rubber-coated roller 56 away from the third synchronous wheel 63. The two groups of second gears 89 are meshingly connected.

[0182] The third section right side fixed plate 79 and the third section left side fixed plate 82 are fixedly connected to the two sides of the aluminum profile 67. The third section right side fixed plate 79 and the third section left side fixed plate 82 are arranged at the rear of the detection positioning conveying mechanism 14. The third section lower synchronous conveying belt 80 and the third section upper synchronous conveying belt 81 are arranged between the third section right side fixed plate 79 and the third section left side fixed plate 82. The second transmission gear 87 is arranged on one end of the third section lower synchronous conveying belt 80 and the third section upper synchronous conveying belt 81. The two groups of second transmission gears 87 are meshingly connected.

[0183] The second motor mounting plate 69 and the third motor mounting plate 85 are fixed on both sides of the aluminum profile 67, the first servo motor 68 is mounted on the second motor mounting plate 69, the second servo motor 86 is mounted on the third motor mounting plate 85, the fourth synchronous wheels 70 are rotatably mounted on the second motor mounting plate 69 and the third segment left side fixed plate 82, the two groups of fourth synchronous wheels 70 are transmission connected through the fourth synchronous belt 71, the fifth synchronous wheel 83 is rotatably mounted on the third motor mounting plate 85, the sixth synchronous wheel 88 is rotatably mounted on the second segment lower synchronous conveying belt 72, the fifth synchronous belt 84 is transmission arranged between the fifth synchronous wheel 83 and the sixth synchronous wheel 88.

[0184] Specifically, the detection positioning conveying mechanism 14 is composed of the second guide block 54, the guide rubber roller 56 and the first industrial camera 61; the second left side plate 57 and the second right side plate 55 are arranged at the entrance of the detection positioning conveying mechanism 14, the second guide block 54 is arranged on the two side plates to guide the feather, the guide rubber roller 56 is arranged in front of the second guide block 54, the light source mounting plate 58 is arranged above the guide rubber roller 56, the first light source 59 is fixed on the light source mounting plate 58, the third synchronous wheel 63 and the third synchronous belt 64 are arranged on one side of the upper and lower guide rubber rollers 56 to transmit power to the guide rubber roller 56, a pair of second gears 89 are arranged on the other side of the upper and lower guide rubber rollers 56 to ensure that the upper and lower guide rubber rollers 56 have power, the first industrial camera 61 is arranged below the guide rubber roller 56, the first industrial camera 61 is fixed on the first camera mounting plate 62, the first camera mounting plate 62 is fixed on the left side fixed connecting plate 65, one end of the left side fixed connecting plate 65 is arranged on the aluminum profile 67, and the other end is connected with the second segment lower synchronous conveying belt 72, the fixed support seat 66 is arranged below the aluminum profile 67 to be fixed on the lower rack. The second segment lower synchronous conveying belt 72 and the second segment upper synchronous conveying belt 73 are arranged above the aluminum profile 67, four joint bearings 74, linear bearings 75, bearing mounting seats 76, guide light shafts 77 and fixed washers 78 are arranged on the front and rear sides of the second segment lower synchronous conveying belt 72, so that the second segment upper synchronous conveying belt 73 can float up and down to avoid cracking the feather tube, the power of the second segment lower synchronous conveying belt 72 and the second segment upper synchronous conveying belt 73 is transmitted by the servo motor 68 through the synchronous wheel 83 and the synchronous belt 84, the servo motor 68 is mounted on the motor mounting plate 85, and the motor mounting plate 85 is fixed on the aluminum profile 67. The third segment right side fixed plate 79, the third segment lower synchronous conveying belt 80, the third segment upper synchronous conveying belt 81 and the third segment left side fixed plate 82 are arranged on the other end of the aluminum profile 67, a pair of transmission gears 87 are arranged on one side of the third segment lower synchronous conveying belt 80 and the third segment upper synchronous conveying belt 81 to ensure that the upper and lower conveying belts have power, and the power of the third segment lower synchronous conveying belt 80 is transmitted by the servo motor 86 through the synchronous wheel 70 and the synchronous belt 71.

[0185] Specifically, the action flow of detecting the positioning conveying mechanism 14 is as follows: the feather continues to be conveyed forward, passes through the second guide block 54, is guided for the third time, and enters the middle of the two power guide rubber-coated rollers 56 to continue to be conveyed. When the feather enters the photographing field of view of the first industrial camera 61, the first industrial camera 61 starts to take a photograph for detection. During the photographing process, the conveying belt does not stop. After the feather passes through the photographing field of view of the first industrial camera 61, the first industrial camera 61 detects and judges according to the complete picture of the feather, sends the found feather punching point position to the programmable controller, and the programmable controller stops the feather at the outlet position of the third conveying belt according to the position given by the first industrial camera 61. The feather is conveyed to the outlet position of the third conveying belt, and the third conveying belt stops.

[0186] Please refer to Figures 12-13 In some embodiments, the industrial camera detection mechanism 11 comprises:

[0187] The dovetail support sliding table 90 is used to adjust the position of the industrial camera;

[0188] The camera mounting plate 91 is fixed on the dovetail support sliding table 90;

[0189] The second industrial camera 92 is installed on the camera mounting plate 91;

[0190] The light source fixing plate 93 is located above the second industrial camera 92;

[0191] The optical axis fixing seat 94 is installed on the light source fixing plate 93;

[0192] The supporting optical axis 95 is fixed on the optical axis fixing seat 94;

[0193] The optical axis cross clamp 96 is installed on the supporting optical axis 95;

[0194] The adjusting optical axis 97 is installed on the optical axis cross clamp 96;

[0195] The optical axis support 98 connects the adjusting optical axis 97 and the light source mounting plate 99;

[0196] The second light source 100 is installed on the light source mounting plate 99.

[0197] Specifically, the industrial camera detection mechanism 11 is composed of an industrial camera 92, a dovetail bracket sliding table 90, and a second light source 100; the industrial camera 92 is fixed on a camera mounting plate 91, the camera mounting plate 91 is installed on the dovetail bracket sliding table 90, the dovetail bracket sliding table 90 is used for adjusting the left and right and up and down of the industrial camera 92, and a light source fixing plate 93 is installed above the industrial camera 92; a light axis fixing seat 94 is installed on the light source fixing plate 93, a supporting light axis 95 is installed on the light axis fixing seat 94, a light axis cross clamp 96 is installed on the supporting light axis 95, an adjusting light axis 97 is installed on the light axis cross clamp 96, a light axis support 98 is installed on the other end of the adjusting light axis 97, a light source mounting plate 99 is installed on the light axis support 98, and the second light source 100 is installed on the light source mounting plate 99 and used for light compensation for the industrial camera 92.

[0198] Specifically, the action flow of the industrial camera detection mechanism 11 is as follows: the industrial camera 92 detects the feather by photographing, the second light source 100 performs light compensation during the photographing, and the photographed photos are compared to give a determination result.

[0199] Please refer to Figures 14-15 In some embodiments, the clamping jaw conveying mechanism 3 comprises:

[0200] The servo module 101 is connected with a fixed support seat 102 and a front fixed support 105 below, and the servo module 101 is provided with two groups in total;

[0201] The module connecting plate 103 is installed on the servo module 101;

[0202] The linear guide rail 104 is installed on the module connecting plate 103;

[0203] The guide fixed seat 106 is installed on the linear guide rail 104;

[0204] The rear clamping jaw fixed plate 113 is installed on the linear guide rail 104;

[0205] The rear clamping jaw cylinder 112 is installed on the rear clamping jaw fixed plate 113;

[0206] The cylinder mounting seat 108 is located below the rear clamping jaw fixed plate 113;

[0207] The pen-shaped cylinder 107 is installed on the cylinder mounting seat 108, and the pen-shaped cylinder 107 is connected with a cylinder connecting seat 109;

[0208] The front clamping jaw fixed seat 110 is installed on the cylinder connecting seat 109;

[0209] The front clamping jaw cylinder 111 is installed on the front clamping jaw fixed seat 110.

[0210] Specifically, the gripper conveying mechanism 3 is composed of two groups of servo modules 101 driving the gripper and other components. The specific implementation is that a fixed support seat 102 and a front fixed seat 105 are installed below the servo module 101, which are used to fix the servo module 101 on the lower rack. A module connecting plate 103 is installed above the module, and a linear guide rail 104 is installed on the module connecting plate 103. One side of the linear guide rail 104 is fixed on the module connecting plate 103, and the linear guide rail 104 has three sliders, two of which are fixed on the guide fixed seat 106 to provide conveying support rigidity, and the other slider is provided with a rear gripper fixed plate 113. A rear gripper cylinder 112 is installed above the rear gripper fixed plate 113, and a cylinder mounting seat 108 is installed below the rear gripper fixed plate 113. A pen-shaped cylinder 107 is installed on the cylinder mounting seat 108, and the other end of the pen-shaped cylinder 107 is connected with a cylinder connecting seat 109. A front gripper fixed seat 110 is installed on the cylinder connecting seat 109, and a front gripper cylinder 111 is installed above the front gripper fixed seat 110. In order to improve the grabbing efficiency, two groups of servo modules 101 and grippers are used to realize alternate grabbing.

[0211] Specifically, the action flow of the gripper conveying mechanism is as follows: the feather is conveyed to the outlet position of the third conveying belt, the third conveying belt stops, the two grippers on the gripper conveying mechanism 3 clamp the feather, and after the feather is clamped, the servo module 101 of the gripper conveying mechanism 3 conveys the feather forward. In the conveying process, the pen-shaped cylinder 107 connected between the two gripper cylinders extends, the rear gripper combs the feather neatly, and then sends it into the detection area of the industrial camera 92. The industrial camera 92 located below the feather takes a photo for detection. The photo is compared to give a judgment result. The second light source 100 above the feather provides light compensation for the industrial camera 92. The second light source 100 and the industrial camera 92 can be adjusted in height according to actual use. The industrial camera 92 sends the state information and the judgment result of the feather to the programmable controller through the instruction. The programmable controller sends the instruction to the gripper conveying mechanism 3. The feather is judged again by the industrial camera detection mechanism. If the judgment result is a defective product, the gripper conveying mechanism sends the feather to the defective product recycling mechanism, and the two grippers open, the feather falls on the defective product recycling slide 114, and then the two grippers retreat to wait for grabbing the next feather. If the industrial camera detection mechanism judges that the feather is a qualified product and gives a corresponding compensation value, the gripper conveying mechanism sends the feather to the piece punching station 4 for punching. Since the mechanism is composed of two sets of components, the two sets of components are alternately performing the above actions in the actual operation process.

[0212] Please refer to Figure 16 In some embodiments, the defective product recycling mechanism 12 comprises:

[0213] The defective product recycling slide 114 is fixed on the automatic detection and punching device through the slide fixing bracket 115.

[0214] Referring to Figures 17-18 In some embodiments, the hair piece punching mechanism 4 comprises:

[0215] A bottom plate 116 and an upper fixed plate 132 are arranged vertically, two third guide optical axes 117 are fixed between the bottom plate 116 and the upper fixed plate 132, and a servo motor mounting plate 119 is arranged on each of the bottom plate 116 and the upper fixed plate 132, and a third servo motor 118 is mounted on the servo motor mounting plate 119;

[0216] A ball screw 120 is in transmission connection with a motor shaft of a group of third servo motors 118 below;

[0217] A screw nut fixing seat 121 is connected with the ball screw 120;

[0218] A lower slide plate 123 is connected with the screw nut fixing seat 121;

[0219] Linear bearings 124 are installed on both sides of the lower slide plate 123;

[0220] A lower die 125 is installed on the lower slide plate 123;

[0221] An upper die 126 is located above the lower die 125;

[0222] A sliding groove 127 is arranged on a side of the hair piece punching mechanism 4, and the sliding groove 127 is fixedly connected to one side of the upper fixed plate 132 and the bottom plate 116;

[0223] A sensor bracket 128 is installed on the sliding groove 127;

[0224] A proximity sensor 129 is installed on the sensor bracket 128;

[0225] An upper slide plate 130 is connected with the upper die 126;

[0226] Induction sheets 131 are installed on the upper slide plate 130 and the lower slide plate 123;

[0227] Motor synchronous wheels 133 are in transmission connection with motor shafts of a group of third servo motors 118 above;

[0228] An upper ball screw 136 is rotatably installed on a top of the upper fixed plate 132, a screw synchronous wheel 135 is installed on the upper ball screw 136, and a sixth synchronous belt 134 is in transmission connection between the motor synchronous wheel 133 and the screw synchronous wheel 135;

[0229] A screw nut connecting plate 137 connects the upper ball screw 136 and the upper slide plate 130;

[0230] A rear scrap chute 122 and a front scrap chute 138 are located on the lower slide 123, and are used to collect the scrap after the punching process.

[0231] A product chute 139 is located below the lower die 125, and is used to transport the punched product to a product box.

[0232] Specifically, the hair piece stamping mechanism 4 is composed of a third servo motor 118, a ball screw 120, an upper die 126 and a lower die 125, etc. Two third guide shafts 117 are installed on the bottom plate 116 for support and guidance. A servo motor mounting plate 119 is installed in the middle of the bottom plate 116. The third servo motor 118 is installed on the servo motor mounting plate 119. A motor synchronous wheel 133 is installed on the third servo motor 118. A sixth synchronous belt 134 is installed on the motor synchronous wheel 133. A screw synchronous wheel 135 is installed on the other end of the sixth synchronous belt 134. The ball screw 120 is installed on the screw synchronous wheel 135. The ball screw 120 is connected with a screw nut fixing seat 121. The other end of the ball screw 120 is connected with a lower slide plate 123. Linear bearings 124 are installed on both sides of the lower slide plate 123. The linear bearings 124 are installed on the two third guide shafts 117 for sliding guidance. The lower die 125 is installed on the lower slide plate 123. A finished product slide 139 is installed below the blanking opening of the lower die 125. One end of the finished product slide 139 is connected with the lower die 125. The other end of the finished product slide 139 is connected with a finished product bin. The finished product slide 139 delivers the stamped hair piece into the finished product bin. The upper die 126 is above the lower die 125. The upper die 126 is installed in the middle of an upper slide plate 130 and is aligned with the center of the lower die 125. Linear bearings 124 are installed on both sides of the upper slide plate 130. The linear bearings 124 are installed on the two third guide shafts 117 for sliding guidance. An upper fixing plate 132 is installed above the upper slide plate 130. The upper fixing plate 132 is used to connect and fix the two third guide shafts 117. A servo motor mounting plate 119 is installed in the middle of the upper fixing plate 132. The third servo motor 118 is installed on the servo motor mounting plate 119. The motor synchronous wheel 133 is installed on the third servo motor 118. The sixth synchronous belt 134 is installed on the motor synchronous wheel 133. The screw synchronous wheel 135 is installed on the other end of the sixth synchronous belt 134. The upper ball screw 136 is installed on the screw synchronous wheel 135. One end of the upper ball screw 136 is fixed on the upper fixing plate 132. The screw nut of the upper ball screw 136 is connected with a screw nut connecting plate 137. The screw nut connecting plate 137 is connected with the upper slide plate 130. A sliding groove 127 is installed on the side of the equipment. A sensor bracket 128 is installed on the sliding groove 127. A proximity sensor 129 is installed on the sensor bracket 128. The sensor bracket 128 is fixed on the sliding groove 127 through screws with a T-shaped slide block. The distance between the proximity sensors 129 can be adjusted according to the actual situation. In addition, sensing sheets 131 are installed on the upper slide plate 130 and the lower slide plate 123. The proximity sensors 129 can accurately find the positions of the upper slide plate 130 and the lower slide plate 123 and accurately position them through the sensing sheets 131. A rear waste slide 122 and a front waste slide 138 are installed on the lower slide plate 123 for collecting the waste scraps after stamping.

[0233] Specifically, the action flow of the feather punching mechanism 4 is as follows: when the feather is sent to the upper and lower dies of the mechanism by the claw conveying mechanism 3, the upper and lower third servo motors 118 are simultaneously started to rotate, and the upper and lower third servo motors 118 drive the ball screw 120 to rotate through the sixth synchronous belt 134. After the rotation of the upper and lower screws, the upper and lower screws drive the lower slide plate 123 and the upper slide plate 130 to move relatively, and the upper die 126 and the lower die 125 installed on the upper slide plate 130 and the lower slide plate 123 are closed to punch the feather to form a finished feather piece. The finished feather piece is sent to the finished product chute 139 and then into the finished product frame. The waste after punching is dropped into the rear waste chute 122 and the front waste chute 138.

[0234] In some embodiments, the second upper synchronous conveying belt 73 and the third upper synchronous conveying belt 81 can float up and down.

[0235] In some embodiments, the two groups of servo modules 101 of the claw conveying mechanism 3 work alternately.

[0236] In some embodiments, the material feeding and conveying detection positioning mechanism 2, the claw conveying mechanism 3, the industrial camera detection mechanism 11 and the feather punching mechanism 4 are coordinated and controlled by the programmable control screen 7 to realize the automatic conveying, detection, positioning and punching of the feather.

[0237] Specifically, the workflow of the automatic feather detection and stamping equipment is as follows: A manual person places a feather into the equipment's inlet 15. The feather feeding and conveying mechanism 13 then conveys the feather forward. The feather passes through a guide block and is guided to the middle position of the conveyor belt. The feather is then fed into the feather reversing conveyor belt 19. After being conveyed by the feather reversing conveyor belt 19, the feather automatically adjusts to the shape required for stamping. After exiting the feather reversing conveyor belt 19, the feather passes through a guide block 41 again for correction. The corrected feather continues to be conveyed forward, entering between two rubber-coated rollers 42. This causes the upper rubber-coated roller 45 to be lifted. Lifting the upper rubber-coated roller 45 triggers the top U-shaped photoelectric sensor 52 for detection. The U-shaped photoelectric sensor on the feather feeding and conveying mechanism 13... The electrical sensor 52 feeds back the detection signal to the programmable controller (PCC). The PCC sends a counting command to the servo motor 33 on the feather feeding conveyor 13 and the servo motor 68 on the second detection and positioning conveyor 14. The servo motors of the two conveyor mechanisms start counting, and the feather continues to be conveyed forward. The feather is then fed into the second detection and positioning conveyor 14, which is equipped with a second guide block 54 to guide the feather for the third time. The guided feather then enters the middle of the two powered rubber-coated rollers 56 and continues to be conveyed. When the feather enters the field of view of the industrial camera 61, the industrial camera 61 begins to take a picture and detect the feather. During the picture taking process, the conveyor belt does not stop. After the feather passes through the field of view of the industrial camera 61, the industrial camera 61 stops taking a picture. 1. Based on the captured complete image of the feather, the detection and judgment are performed. The identified feather punching point position is sent to the programmable controller (PLC). The PLC will stop the feather at the exit position of the third conveyor belt according to the position given by the industrial camera 61. The feather is transported to the exit position of the third conveyor belt, and the third conveyor belt stops. The two grippers on the gripper conveyor mechanism 3 hold the feather. After the feather is held, the servo module 101 of the gripper conveyor mechanism 3 transports the feather forward. During the transport process, the pen-shaped cylinder 107 connected between the two gripper cylinders extends, and the rear gripper combs the feather neatly before sending it into the detection area of ​​the industrial camera 92. The industrial camera 92 is located below the feather to take pictures and detect it. The judgment result is given by comparing the captured pictures. The feather is mounted on top of the... A second light source 100 provides supplementary lighting for the industrial camera 92. The height of both the second light source 100 and the industrial camera 92 can be adjusted according to actual usage. The industrial camera 92 sends the detected feather status information and judgment results to the programmable controller (PCC) via instructions. The PCC then sends instructions to the gripper conveyor mechanism 3. The industrial camera detection mechanism performs a secondary judgment on the feather. If the judgment result is a defective product, the gripper conveyor mechanism sends the feather to the defective product recycling mechanism. The two grippers open, and the feather falls onto the defective product recycling chute 114. Then, the two grippers retract, waiting to grab the next feather. If the industrial camera detection mechanism determines that the feather is a qualified product and provides the corresponding compensation value, the gripper conveyor mechanism sends the feather to the feather stamping station 4 for stamping.In the process of stamping the feather, the upper die 126 moves downward to stamp the finished feather into the lower die 125, the outlet of the lower die 125 is connected with a finished product slide 139, the finished product is dropped into a finished product frame through the finished product slide 139, after the stamping is completed, the upper and lower dies retreat, then the connecting cylinder of the two clamps retreats, after the two clamps are combined together, the clamp conveying mechanism returns to the discharge port of the feeding conveying mechanism to wait for grabbing the next feather; in order to improve the production efficiency, the clamp conveying mechanism is two sets of clamps which alternately perform the above operation, and the equipment repeatedly performs the above actions in the running process.

[0238] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic detection and stamping device for badminton shuttlecock feathers, characterized in that, The automatic stamping inspection equipment includes: Lower rack (1); The feeding conveying detection and positioning mechanism (2), gripper conveying mechanism (3), blank stamping mechanism (4), and industrial camera detection mechanism (11) are arranged on the lower frame (1), wherein the feeding conveying detection and positioning mechanism (2) is located on the right side of the automatic detection and stamping equipment, the gripper conveying mechanism (3) is located on the left side of the feeding conveying detection and positioning mechanism (2), the blank stamping mechanism (4) is located on the left side of the automatic detection and stamping equipment, and the industrial camera detection mechanism (11) is located between the feeding conveying detection and positioning mechanism (2) and the gripper conveying mechanism (3); The electrical control box (8) is located above the lower frame (1); The industrial control computer (5), display screen (6) and programmable control panel (7) are installed on the electrical control box (8); The solenoid valve (9) and the air source processor (10) are located on the right side of the lower frame (1); And defective product recycling organizations (12).

2. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The feeding conveying detection and positioning mechanism (2) includes a feather feeding conveying mechanism (13), which includes: The feed chute (15) is located at the entrance of the feather feeding and conveying mechanism (13); The first right side plate (16) and the first left side plate (17) are located on both sides of the feather feeding and conveying mechanism (13); The feather tumbling conveyor belt (19) is movably disposed between the first right side plate (16) and the first left side plate (17); The adjusting shaft (21) is mounted on the inside of the feather tumbling conveyor belt (19) via a bearing; The adjusting block (18) is fixedly connected to both ends of the adjusting shaft (21); The connecting plate (20) and the connecting fixing plate (40) are respectively fixedly connected to the bottom sides of the first right side plate (16) and the first left side plate (17), and the connecting plate (20) and the connecting fixing plate (40) are located below the feather tumbling conveyor belt (19); Positioning screws (23) are used to fix the first right side plate (16) and the first left side plate (17) on opposite sides; A first joint bearing (22) is mounted on the positioning screw (23), and a connecting rod (24) is connected to the first joint bearing (22); A drive shaft (25) is mounted on the connecting rod (24); The bearing mounting base (29) is fixed to the side of the first right side plate (16) that is far from the upper end of the first left side plate (17); The second joint bearing (26) is rotatably mounted on the upper end of the connecting rod (24); The first guide optical axis (27) is connected to the connecting rod (24) via the second joint bearing (26); The first linear bearing (28) is mounted on the first guide optical shaft (27) and fixed on the bearing mounting seat (29); A fixed connecting rod (31) is attached to the top of the first guide optical axis (27); The first fixing washer (30) is fitted on the outside of the first guide optical axis (27), and the first fixing washer (30) is connected to the inside of the fixing connecting rod (31). The first fixing washer (30) and the fixing connecting rod (31) are suitable for fixing the first guide optical axis (27). The support column (32) is fixed at the middle position on the lower side of the feather feeding and conveying mechanism (13); The motor mounting bracket (35) is fixed to the side of the first left side plate (17) away from the first right side plate (16); The first motor mounting plate (34) is fixed on the motor mounting base (35); The fourth servo motor (33) is mounted on the first motor mounting plate (34); The first synchronous pulley (37) is movably installed on the side of the first left side plate (17) away from the first right side plate (16), and the first synchronous pulley (37) is connected to the transmission shaft of the fourth servo motor (33) by a first synchronous belt (36). Two sets of second synchronous pulleys (39) are installed at intervals on the side of the first left side plate (17) away from the first right side plate (16), and a second synchronous belt (38) is installed on the two sets of second synchronous pulleys (39); Two sets of guide blocks (41) are respectively set at the inlet and outlet of the feather tumbling conveyor belt (19); The roller fixing seat (46) is fixed above the connecting fixing plate (40); The rubber-coated roller (42) and the floating rubber-coated roller (45) are rotatably connected to the inner side of the roller fixing seat (46), and the floating rubber-coated roller (45) is disposed above the rubber-coated roller (42); Two sets of first transmission gears (43) are respectively connected to the outer side of the roller fixing seat (46) of the rubber-coated roller (42) and the floating rubber-coated roller (45); Two sets of first gears (44) are disposed on the side of the first left side plate (17) away from the first right side plate (16), and the two sets of first gears (44) are meshed and connected for transmission. Two sets of guide shafts (47) are installed on the top of the roller fixing seat (46), and guide connecting plates (50) are fixedly connected to the top of the two sets of guide shafts (47); A guide fixing plate (48) is fixed to the top of the first left side plate (17) and the first right side plate (16), and the guide fixing plate (48) is located directly above the floating rubber-coated roller (45); Two sets of second linear bearings (49) are installed at intervals on the top of the guide fixing plate (48), and two sets of guide shafts (47) are respectively movably inserted through the inner side of the two sets of second linear bearings (49); The detection plate (51) is installed on the guide connecting plate (50). The detection plate (51) moves up and down through the floating rubber-coated roller (45) to detect the position of the feathers. A sensor bracket (53) is fixed to the top of a guide plate (48). A U-shaped photoelectric sensor (52) is installed on the sensor bracket (53). The U-shaped photoelectric sensor (52) is located above a floating rubber-coated roller (45).

3. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The feeding conveying detection and positioning mechanism (2) further includes a detection and positioning conveying mechanism (14), which includes: The second guide block (54) is located at the entrance of the detection, positioning and conveying mechanism (14); The second right side plate (55) and the second left side plate (57) are located on both sides of the detection, positioning and conveying mechanism (14); A fixed connecting plate (60) is fixedly connected to the side of the second left side plate (57) away from the second right side plate (55); Two sets of guide rollers (56) are installed between the second right side plate (55) and the second left side plate (57) with an alternating vertical rotation. A light source mounting plate (58) is fixedly connected to the top of the second right side plate (55) and the second left side plate (57). The light source mounting plate (58) is located above the guide rubber-coated roller (56). A first light source (59) is mounted on the light source mounting plate (58). An aluminum profile (67) is fixedly connected to the lower side between the second right side plate (55) and the second left side plate (57). The aluminum profile (67) is equipped with a second lower synchronous conveyor belt (72) and a second upper synchronous conveyor belt (73). The second lower synchronous conveyor belt (72) is equipped with four sets of third joint bearings (74), four sets of third linear bearings (75), four sets of bearing mounting seats (76), four sets of second guide optical shafts (77), and four sets of second fixing washers (78) on its front and rear sides. The third linear bearings (75) are installed on the inner side of the bearing mounting seats (76). The second guide optical shafts (77) pass through the inner side of the third linear bearings (75). The third joint bearings (74) are connected to the bottom of the second guide optical shafts (77). The second fixing washers (78) are fitted on the outer side of the upper end of the second guide optical shafts (77) and embedded in the top of the bearing mounting seats (76). The left fixed connecting plate (65) is connected to the aluminum profile (67) at one end and to the second section of the lower synchronous conveyor belt (72) at the other end; The first camera mounting plate (62) is fixed on the left fixed connecting plate (65). The first industrial camera (61) is mounted on the first camera mounting plate (62). The first industrial camera (61) is located below the guide rubber-coated roller (56). A fixed support base (66) is fixed below the aluminum profile (67); Four sets of third synchronous pulleys (63), two of which are fixedly connected to two sets of guide rubber-coated rollers (56), and the other two sets of third synchronous pulleys (63) are rotatably mounted on the surface of the left fixed connecting plate (65). A third synchronous belt (64) is provided between the two sets of horizontal third synchronous pulleys (63). A second gear (89) is installed at the end of the guide rubber-coated roller (56) away from the third synchronous pulley (63). The two sets of second gears (89) are meshed and connected. The third right-side fixing plate (79) and the third left-side fixing plate (82) are fixedly connected to both sides of the aluminum profile (67). The third right-side fixing plate (79) and the third left-side fixing plate (82) are located at the rear of the detection and positioning conveying mechanism (14). The third lower synchronous conveyor belt (80) and the third upper synchronous conveyor belt (81) are driven between the third right-side fixing plate (79) and the third left-side fixing plate (82). One end of the third lower synchronous conveyor belt (80) and the third upper synchronous conveyor belt (81) are connected to a second transmission gear (87). The two sets of second transmission gears (87) are meshed and driven together. The second motor mounting plate (69) and the third motor mounting plate (85) are respectively fixed on both sides of the aluminum profile (67). The second motor mounting plate (69) is equipped with a first servo motor (68), and the third motor mounting plate (85) is equipped with a second servo motor (86). The second motor mounting plate (69) and the third section left side fixing plate (82) are both rotatably equipped with fourth synchronous pulleys (70). The two sets of fourth synchronous pulleys (70) are connected by a fourth synchronous belt (71). The third motor mounting plate (85) is rotatably equipped with a fifth synchronous pulley (83), and the second section lower synchronous conveyor belt (72) is rotatably equipped with a sixth synchronous pulley (88). The fifth synchronous pulley (83) and the sixth synchronous pulley (88) are connected by a fifth synchronous belt (84).

4. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The industrial camera testing organization (11) includes: Dovetail support slide (90) is used to adjust the position of an industrial camera; The camera mounting plate (91) is fixed on the dovetail bracket slide (90); A second industrial camera (92) is mounted on the camera mounting plate (91); The light source fixing plate (93) is located above the second industrial camera (92); An optical axis fixing seat (94) is mounted on the light source fixing plate (93); Support the optical axis (95) and fix it on the optical axis fixing seat (94); An optical axis cross clamp (96) is mounted on the supporting optical axis (95); The optical axis (97) is installed on the optical axis cross clamp (96); Optical axis support (98) connects and adjusts the optical axis (97) and the light source mounting plate (99); The second light source (100) is mounted on the light source mounting plate (99).

5. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The gripper conveying mechanism (3) includes: The servo module (101) has a fixed support base (102) and a front fixed support base (105) connected below it. The servo module (101) has two sets in total. A module connection plate (103) is mounted on the servo module (101); A linear guide rail (104) is mounted on the module connecting plate (103); A guide fixing seat (106) is installed on the linear guide rail (104); The rear gripper fixing plate (113) is mounted on the linear guide rail (104); The rear gripper cylinder (112) is mounted on the rear gripper fixing plate (113); The cylinder mounting base (108) is located below the rear gripper fixing plate (113); A pen-shaped cylinder (107) is mounted on the cylinder mounting base (108), and the pen-shaped cylinder (107) is connected to a cylinder connecting base (109); The front gripper fixing seat (110) is mounted on the cylinder connecting seat (109); The front gripper cylinder (111) is mounted on the front gripper fixing seat (110).

6. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The defective product recycling facility (12) includes: The defective product recycling chute (114) is fixed to the automatic inspection stamping equipment by the chute fixing bracket (115).

7. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 1, characterized in that, The blank stamping mechanism (4) includes: A base plate (116) and an upper fixing plate (132) are provided, with the upper fixing plate (132) and the base plate (116) spaced apart vertically. Two third guide optical axes (117) are fixed between the upper fixing plate (132) and the base plate (116). Both the upper fixing plate (132) and the base plate (116) are provided with servo motor mounting plates (119), and a third servo motor (118) is mounted on the servo motor mounting plates (119). The ball screw (120) is connected to the motor shaft of the set of the third servo motors (118) below it; The lead screw nut fixing seat (121) is connected to the ball screw (120); The lower sliding plate (123) is connected to the lead screw nut fixing seat (121); Linear bearings (124) are installed on both sides of the lower slide plate (123); The lower mold (125) is mounted on the lower slide plate (123); The upper mold (126) is located above the lower mold (125); A slide groove (127) is provided on the side of the blank stamping mechanism (4), and the slide groove (127) is fixedly connected to one side of the upper fixing plate (132) and the bottom plate (116); A sensor bracket (128) is mounted on the slide (127); A proximity sensor (129) is mounted on the sensor bracket (128); The upper sliding plate (130) is connected to the upper mold (126); A sensor (131) is mounted on the upper sliding plate (130) and the lower sliding plate (123); The motor synchronous pulley (133) is connected to the motor shaft of the set of third servo motors (118) above it; An upper ball screw (136) is rotatably mounted on the top of the upper fixed plate (132). A screw synchronizing pulley (135) is mounted on the upper ball screw (136). A sixth synchronous belt (134) is connected between the screw synchronizing pulley (135) and the motor synchronizing pulley (133). A lead screw nut connecting plate (137) connects the upper ball screw (136) and the upper slide plate (130); The rear waste chute (122) and the front waste chute (138) are both located on the lower slide plate (123). The rear waste chute (122) and the front waste chute (138) are used to collect waste chips after stamping. The finished product slide (139) is located below the lower mold (125) and is used to transport the stamped blanks to the finished product frame.

8. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 3, characterized in that: The second and third upper synchronous conveyor belts (73 and 81) can float up and down.

9. The automatic detection and stamping equipment for badminton shuttlecock feathers according to claim 5, characterized in that: The two sets of servo modules (101) of the gripper conveying mechanism (3) work alternately.

10. The automatic detection and stamping equipment for badminton shuttlecock feathers according to any one of claims 1-9, characterized in that: The feeding conveying detection and positioning mechanism (2), gripper conveying mechanism (3), industrial camera detection mechanism (11) and feather stamping mechanism (4) are coordinated and controlled by a programmable control panel (7) to realize automatic feather conveying, detection, positioning and stamping.

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