Detection instrument for aluminum veneer

By designing components such as brackets, motors, gears, and hydraulic cylinders, automatic clamping and thickness adaptive adjustment of aluminum panels are achieved, solving the problem of low efficiency in manual clamping and manual adjustment in existing technologies, improving inspection efficiency, and protecting the safety of aluminum panels.

CN223513052UActive Publication Date: 2025-11-04HUBEI YINGYUAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202422697830.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-11-04
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing aluminum panel testing instruments require frequent manual clamping and adjustment, resulting in low work efficiency and high complexity, making it difficult to adapt to the testing of aluminum panels of different thicknesses.

Method used

It employs components such as a bracket, motor, differential gear, lead screw, and hydraulic cylinder to achieve automatic clamping and height adjustment. Combined with spring and buffer plate design, it ensures the stability and safety of the testing process.

Benefits of technology

It achieves automatic clamping and thickness adaptive adjustment of aluminum panels, improving inspection efficiency and avoiding collision damage to aluminum panels after inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detection instrument for an aluminum veneer, which relates to the technical field of metal plate detection and comprises a support, a first motor is fixedly mounted on the side face of the support, the output end of the first motor is fixedly connected with a single-tooth different gear, and the side face of the support is rotatably connected with a four-groove different gear. According to the aluminum veneer clamping device, clamping of an aluminum veneer is completed through the support, the second motor, the supporting table, the lead screw and the clamping plate, and clamping can be finally achieved through the first motor, the single-tooth special gear, the four-groove special gear, the first rotating piece, the inverted-T-shaped rotating piece, the second rotating piece, the rotating arm, the supporting table and the hydraulic cylinder. The aluminum veneers can be automatically clamped without manual operation as long as the aluminum veneers are placed on the hydraulic cylinder, the height of the hydraulic cylinder can be automatically adjusted without judgment according to different thicknesses of the aluminum veneers, the operation is simple, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal plate testing technology, and in particular to a testing instrument for aluminum single-panel panels. Background Technology

[0002] Aluminum single-panel panels are commonly used in various industries, but their quality needs to be tested before use. Announcement No. CN221351453U discloses a testing instrument for aluminum single-panel panels, including a testing workbench. T-slots are provided on both sides of the top of the testing workbench, and T-blocks are slidably connected inside the two T-slots. A U-shaped clamping block is fixedly installed on one side of the top of each of the two T-blocks, and a locking bolt is rotatably connected to the other side of the top of each of the two T-blocks. Multiple threaded push rods are equidistantly threaded to the top of the U-shaped clamping block. This invention uses two T-shaped blocks slidably connected inside a T-slot to move a U-shaped clamping block, facilitating adjustment of the distance between the two U-shaped clamping blocks and adapting to clamping and fixing aluminum panels of different sizes. This effectively ensures the stability of the aluminum panel during inspection. A servo motor drives the rotation of a lead screw, which in turn moves a slider, which in turn moves a top plate, ensuring full contact between the inspection machine and the aluminum panel surface, thus ensuring the accuracy of the inspection data. However, in actual use, the aluminum panel needs to be frequently placed under the inspection machine and manually clamped, and different lifting and lowering adjustments are required based on the thickness of the aluminum panel, significantly reducing work efficiency and increasing complexity. Improvements are needed. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems mentioned in the background section.

[0004] This utility model adopts the following technical solution: A testing instrument for aluminum single-panel panels includes a bracket. A first motor is fixedly installed on the side of the bracket. A single-tooth gear is fixedly connected to the output end of the first motor. A four-slot gear is rotatably connected to the side of the bracket. A first rotating plate is rotatably connected to the surface of the bracket. An inverted T-shaped rotating plate is rotatably connected to the other end of the first rotating plate. A second rotating plate is rotatably connected to both ends of the inverted T-shaped rotating plate. A rotating arm is rotatably connected to the surface of the bracket. A support platform extends through the surface of the rotating arm. A second motor is fixedly connected to the top of the support platform. A lead screw is rotatably connected to the groove of the support platform. A clamping plate is slidably connected to the surface of the support platform. A hydraulic cylinder is fixedly connected to the top of the bracket.

[0005] Preferably, the side of the four-slotted gear is fixedly connected to the first rotating plate, and the side of the second rotating plate is fixedly connected to the rotating arm. This allows the four-slotted gear to drive the first rotating plate to rotate, and the rotation of the second rotating plate to drive the rotating arm to rotate.

[0006] Preferably, the surface of the single-tooth gear meshes with the four-groove gear, and the lead screw consists of two threaded rods in opposite directions. This allows the single-tooth gear to drive the four-groove gear to rotate, and the rotation of the lead screw causes the two clamping plates to move inward.

[0007] Preferably, the output end of the second motor is fixedly connected to the lead screw, and the surface of the lead screw is threadedly connected to the clamping plate. This allows the second motor to drive the lead screw to rotate, and the rotation of the lead screw can move the clamping plate.

[0008] Preferably, a placement box is placed at the front end of the bracket, a diagonal rod is fixedly connected to the top of the placement box, a buffer plate is slidably connected to the inner side of the placement box, a tray is fixedly connected to the bottom of the buffer plate, and a spring is fixedly connected to the lower end of the tray. This allows the aluminum panel to slide into the placement box via the diagonal rod when moved to this location, and the aluminum panel will be cushioned by the deformation of the spring after sliding into the placement box.

[0009] Preferably, the buffer sheet is made of soft rubber, the groove of the placement box is slidably connected to the tray, and the other end of the spring is fixedly connected to the placement box. This design allows the buffer sheet to cushion the contact with the aluminum panel, preventing the tray from tilting during sliding, and ensuring the spring deforms only, without moving under force.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. In this utility model, the aluminum panel is clamped by a bracket, a second motor, a support platform, a lead screw, and a clamping plate. The clamping is achieved by a first motor, a single-tooth gear, a four-groove gear, a first rotating plate, an inverted T-shaped rotating plate, a second rotating plate, a rotating arm, a support platform, and a hydraulic cylinder. The aluminum panel can be automatically clamped without manual intervention. Furthermore, the height of the hydraulic cylinder can be automatically adjusted according to the thickness of the aluminum panel without judgment. The operation is simple and the work efficiency is greatly improved.

[0012] 2. In this utility model, the aluminum panels after testing can be stored by means of springs, trays, buffer plates, diagonal bars and placement boxes, while preventing the aluminum panels from being damaged by collisions during storage. Attached Figure Description

[0013] Figure 1 A schematic diagram of a testing instrument for aluminum single-panel panels is provided for this utility model;

[0014] Figure 2 A schematic diagram of a support for an aluminum single-panel testing instrument is provided for this utility model;

[0015] Figure 3This utility model provides a schematic diagram of a single-tooth gear for an aluminum panel testing instrument;

[0016] Figure 4 This utility model provides a schematic diagram of a four-groove differential gear rotating 45 degrees in an aluminum single-panel testing instrument.

[0017] Figure 5 This utility model provides a schematic diagram of the inverted T-shaped rotating plate of an aluminum single-panel testing instrument;

[0018] Figure 6 This utility model provides a cross-sectional view of a placement box for an aluminum single-panel testing instrument.

[0019] Legend:

[0020] 1. Bracket; 2. First motor; 3. Single-tooth gear; 4. Four-groove gear; 5. First rotating plate; 6. Inverted T-shaped rotating plate; 7. Second rotating plate; 8. Rotating arm; 9. Support platform; 10. Second motor; 11. Lead screw; 12. Clamping plate; 13. Diagonal bar; 14. Hydraulic cylinder; 15. Placement box; 16. Spring; 17. Tray; 18. Buffer plate. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1

[0024] Please see Figure 1-6This utility model provides a technical solution: a testing instrument for aluminum single-panel panels, including a bracket 1. A first motor 2 is fixedly mounted on the side of the bracket 1. A single-tooth gear 3 is fixedly connected to the output end of the first motor 2. A four-slot gear 4 is rotatably connected to the side of the bracket 1, so that the motor can drive the four-slot gear 4 to rotate by driving the single-tooth gear 3. A first rotating plate 5 is rotatably connected to the surface of the bracket 1, so that the first rotating plate 5 can rotate on the bracket 1. An inverted T-shaped rotating plate 6 is rotatably connected to the other end of the first rotating plate 5, so that the first rotating plate 5 can drive the inverted T-shaped rotating plate 6 to rotate. Second rotating plates 7 are rotatably connected to both ends of the inverted T-shaped rotating plate, so that the rotation of the inverted T-shaped rotating plate 6 can drive the second rotating plate 7 to rotate. A rotating arm 8 is rotatably connected to the surface of the bracket 1, so that the rotating arm 8 can rotate on the bracket 1. A support platform 9 passes through the surface of the rotating arm 8, so that the rotating arm 8 can rotate when moving the support platform 9. A second motor 10 is fixedly connected to the top of the support platform 9, so that the second motor 10 can be fixed on the support platform 9. A groove in the support platform 9 is rotatably connected to... A lead screw 11 is connected, allowing the lead screw 11 to rotate on the support platform 9. A clamping plate 12 is slidably connected to the surface of the support platform 9, allowing the clamping plate 12 to slide on the support platform 9. A hydraulic cylinder 14 is fixedly connected to the top of the bracket 1, allowing the hydraulic cylinder 14 to check whether the single aluminum plate is qualified when it moves to the lower position. The side of the four-groove gear 4 is fixedly connected to the first rotating plate 5, allowing the four-groove gear 4 to drive the first rotating plate 5 to rotate together. The side of the second rotating plate 7 is fixedly connected to the rotating arm 8, allowing the second rotating plate 7 to rotate together. The rotation can drive the rotating arm 8 to rotate together. The surface of the single-tooth gear 3 meshes with the four-groove gear 4, so that the single-tooth gear 3 can drive the four-groove gear 4 to rotate. The lead screw 11 is composed of two threaded rods with opposite directions. The rotation of the lead screw 11 can cause the two clamping plates to move inward. The output end of the second motor 10 is fixedly connected to the lead screw 11, so that the second motor 10 can drive the lead screw 11 to rotate. The surface of the lead screw 11 is threadedly connected to the clamping plate, so that the rotation of the lead screw 11 can drive the clamping plate to move.

[0025] Example 2

[0026] Please see Figure 6 A placement box 15 is placed at the front end of the bracket 1. A diagonal rod 13 is fixedly connected to the top of the placement box 15, so that the aluminum panel can slide into the placement box 15 through the diagonal rod 13 when it is moved to this position. A buffer plate 18 is slidably connected to the inside of the placement box 15. A tray 17 is fixedly connected to the bottom of the buffer plate 18. A spring 16 is fixedly connected to the bottom of the tray 17, so that the aluminum panel will be buffered by the deformation of the spring 16 after it slides into the placement box 15. The buffer plate 18 is made of soft rubber, so that the buffer plate can buffer the contact with the aluminum panel. The groove of the placement box 15 is slidably connected to the tray 17, so that the tray 17 will not tilt when it slides. The other end of the spring 16 is fixedly connected to the placement box 15, so that the spring 16 will not move but only deform when subjected to force.

[0027] Working principle: First, the aluminum panel is placed on the support platform 9. The second motor 10 starts and drives the lead screw 11 to rotate. The rotation of the lead screw 11 causes the clamping plate 12 to slide inward under the constraint of the lead screw 11 and the support platform 9 until the aluminum panel is clamped. The first motor 2 starts and drives the single-tooth gear 3 to rotate. After the single-tooth gear 3 rotates one revolution, the tooth surface of the single-tooth gear 3 moves exactly to the groove of the four-groove gear 4. The four-groove gear 4 then rotates 45 degrees. The rotation of the four-groove gear 4 drives the first rotating plate 5, which is fixedly connected to it, to rotate. The inverted T-shaped rotating plate 6, because it is rotatably connected to it, moves to the lower right corner under the drive of the first rotating plate 5, pulling the second rotating plate 7 to rotate 90 degrees counterclockwise. The rotating arm 8, because it is fixedly connected to the second rotating plate 7, also rotates counterclockwise. The platform 9 rotates 90 degrees counterclockwise under the constraint of the rotating arm 8, sending the aluminum panel on the platform 9 to the hydraulic cylinder 14. The hydraulic cylinder 14 starts and provides a certain amount of hydraulic pressure. If the aluminum panel deforms, it means that the hardness is not qualified. This standard is used for testing. After the single tooth gear 3 rotates one more revolution, the test is just over. The second motor 10 rotates the clamp 12 in the opposite direction to release the aluminum panel. The platform 9 rotates 45 degrees counterclockwise after being subjected to the same transmission as above. The aluminum panel moves until it contacts the inclined bar 13. Under the force of the inclined bar 13, it slides away from the platform 9 and slides into the placement box 15. After the buffer plate 18 in the placement box 15 contacts the aluminum panel, it drives the tray 17 to slide downward. The spring 16 is subjected to force and deforms to buffer it, avoiding damage to the aluminum panel from collision.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A testing instrument for aluminum single-panel panels, comprising a support (1), characterized in that: A first motor (2) is fixedly installed on the side of the bracket (1). A single-tooth gear (3) is fixedly connected to the output end of the first motor (2). A four-slot gear (4) is rotatably connected to the side of the bracket (1). A first rotating plate (5) is rotatably connected to the surface of the bracket (1). An inverted T-shaped rotating plate (6) is rotatably connected to the other end of the first rotating plate (5). A second rotating plate (7) is rotatably connected to both ends of the inverted T-shaped rotating plate. A rotating arm (8) is rotatably connected to the surface of the bracket (1). A support platform (9) passes through the surface of the rotating arm (8). A second motor (10) is fixedly connected to the top of the support platform (9). A lead screw (11) is rotatably connected to the groove of the support platform (9). A clamping plate (12) is slidably connected to the surface of the support platform (9). A hydraulic cylinder (14) is fixedly connected to the top of the bracket (1).

2. The testing instrument for aluminum single-panel according to claim 1, characterized in that: The side of the four-groove gear (4) is fixedly connected to the first rotating plate (5), and the side of the second rotating plate (7) is fixedly connected to the rotating arm (8).

3. The testing instrument for aluminum single-panel according to claim 1, characterized in that: The surface of the single-tooth gear (3) meshes with the four-groove gear (4), and the lead screw (11) is composed of two threaded rods with opposite directions.

4. The testing instrument for aluminum single-panel according to claim 1, characterized in that: The output end of the second motor (10) is fixedly connected to the lead screw (11), and the surface of the lead screw (11) is threadedly connected to the clamping plate (12).

5. The testing instrument for aluminum single-panel according to claim 1, characterized in that: A placement box (15) is placed at the front end of the bracket (1). A diagonal rod (13) is fixedly connected to the top of the placement box (15). A buffer plate (18) is slidably connected to the inner side of the placement box (15). A tray (17) is fixedly connected to the bottom of the buffer plate (18). A spring (16) is fixedly connected to the lower end of the tray (17).

6. The testing instrument for aluminum single-panel according to claim 5, characterized in that: The buffer sheet (18) is made of soft rubber. The groove of the placement box (15) is slidably connected to the tray (17). The other end of the spring (16) is fixedly connected to the placement box (15).

Citation Information

Patent Citations

  • Detection instrument for aluminum veneer

    CN221351453U