Device for carrying out multi-measuring-point high-precision real-time automatic detection on salt mist sedimentation rate

By designing a device that includes a support plate, a support column, a collection box, and a detection mechanism, a high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points is achieved using a liquid level sensor and a laser displacement sensor. This solves the problems of time-consuming, labor-intensive, and health-hazardous detection in existing technologies, and realizes efficient and safe salt spray deposition rate monitoring.

CN223513089UActive Publication Date: 2025-11-04韩东霏
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Patent Information

Application Number
CN202422924745.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing methods for detecting salt spray deposition rate are time-consuming, labor-intensive, and have low accuracy. Furthermore, manual detection poses health risks and cannot achieve real-time automatic detection. In particular, it is difficult to detect problems such as nozzle blockage in large salt spray test chambers.

Method used

A device comprising a support plate, a support column, a collection box, and a detection mechanism was designed. It utilizes a liquid level sensor and a laser displacement sensor to achieve automatic monitoring and data uploading of salt spray sediment. Multiple liquid inlet pipes and a liquid pump enable high-precision real-time detection at multiple measurement points, avoiding manual intervention.

Benefits of technology

It achieves high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points, avoiding data loss and personnel injury, and improving detection efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for carrying out multi-measuring-point high-precision real-time automatic detection on a salt mist sedimentation rate, and relates to the technical field of detection. Salt mist sedimentation liquid drops into the collecting box and is monitored by the liquid level sensor, after the liquid level sensor monitors liquid, a signal is sent to the controller, then the controller sends an instruction to the liquid pump to enable the liquid pump to work, and the salt mist sedimentation liquid in the collecting box can be pumped out under the cooperation of the liquid pump and the liquid guide pipe. The liquid level in the liquid taking funnel is monitored through the laser displacement sensor, the laser displacement sensor uploads monitored real-time data to the terminal equipment, the multiple liquid guiding pipes are arranged, the purpose of multi-measuring-point high-precision real-time automatic detection can be achieved, detection personnel do not need to enter a test room, and the detection efficiency is improved. Loss of monitoring data is not caused, and harm to workers is not caused.
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Description

Technical Field

[0001] This utility model relates to the field of detection technology, specifically to a device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points. Background Technology

[0002] Salt spray deposition rate is a crucial indicator in salt spray environmental simulation tests, significantly impacting the test results. Traditional methods for detecting salt spray deposition rate rely on manual monitoring, resulting in long monitoring intervals. For example, GJB150.11A-2009 specifies that the salt spray deposition rate should be measured at least once every 24 hours throughout the spraying period. This method only reflects a 24-hour average, potentially failing to detect blockages in pipes or multiple nozzles, which can significantly affect test results, especially in large walk-in salt spray test chambers. Therefore, although most salt spray testing equipment generally exhibits good reproducibility in its salt spray deposition rate indicator, real-time automatic detection is essential.

[0003] Existing manual detection methods are time-consuming, labor-intensive, and have low accuracy. Because the test chamber is filled with salt spray, the testers may knock over and break the measuring cylinder containing the salt solution, making it impossible to obtain test data. The salt spray test chamber is filled with salt spray particles with diameters ranging from a few micrometers to hundreds of micrometers. These salt spray particles have a strong irritant effect on the lung mucosa, skin, and eyes, posing a serious threat to the health of the testers. Therefore, we propose a device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points. Utility Model Content

[0004] The purpose of this invention is to provide a device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points includes a support plate. Multiple sets of support columns are detachably and evenly installed on the upper end of the support plate. A collection box is installed at the upper end of each set of support columns. A partition is detachably installed inside each collection box. A detection mechanism is provided on the left side of each collection box. Each detection mechanism includes two liquid inlet tubes installed on the side wall of the collection box. Each liquid inlet tube is equipped with a liquid pump. A fixing plate is installed on the output side of each liquid inlet tube. A laser displacement sensor is installed on the outer side of each fixing plate. A connecting seat is detachably installed between two adjacent laser displacement sensors. A support column is installed at the lower end of the connecting seat. A liquid collection funnel is provided on the output side of each liquid inlet tube.

[0007] Furthermore, the support plate has through holes that are adapted to the support column, and the lower end of the support column is inserted into the through holes.

[0008] Furthermore, a connecting block is installed on the side wall of the partition, and a connecting groove is opened on the inner side wall of the collection box, into which the connecting block is inserted.

[0009] Furthermore, the side wall of the collection box and the interior of the fixing plate are both provided with positioning holes that are adapted to the outer diameter of the liquid inlet tube, and the liquid inlet tube is installed in the positioning holes.

[0010] Furthermore, a positioning plate with a settling trough is installed on the left side of the collection box, and a connecting block is installed on the inner end of the fixing plate, with the connecting block installed inside the settling trough.

[0011] Furthermore, each of the connecting seats has a positioning block installed on its front and back sides, and a positioning groove is provided on the lower part of the outer side of two adjacent fixing plates, and the positioning block is installed in the positioning groove.

[0012] Furthermore, two liquid level sensors are installed at the lower end of each of the collection boxes.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. In this invention, salt spray precipitation droplets are collected inside the collection tank and monitored by a liquid level sensor. When the liquid level sensor detects liquid, it sends a signal to the controller, which then sends a command to the liquid pump to activate it. With the cooperation of the liquid pump and the liquid inlet pipe, the salt spray precipitation liquid inside the collection tank can be extracted and fall into the liquid collection funnel. The liquid level inside the liquid collection funnel is monitored by a laser displacement sensor, which uploads the monitored real-time data to the terminal device. The multiple liquid inlet pipes enable high-precision real-time automatic detection at multiple measurement points without requiring personnel to enter the laboratory, thus avoiding data loss and injury to personnel.

[0015] 2. With the support of the support column, this utility model can achieve the purpose of supporting the collection box. With the help of the partition, the interior of the collection box can be divided into multiple compartments, thereby achieving the purpose of collection in multiple areas. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0017] Figure 2 This is a side sectional view of the present invention;

[0018] Figure 3 This is a three-dimensional schematic diagram of the testing mechanism in this utility model;

[0019] Figure 4 This is a three-dimensional schematic diagram of the present invention after removing the detection mechanism.

[0020] Reference numerals: 1. Support plate; 2. Support column; 3. Collection box; 4. Partition plate; 5. Detection mechanism; 501. Liquid inlet tube; 502. Liquid pump; 503. Fixing plate; 504. Laser displacement sensor; 505. Connecting seat; 506. Support column; 6. Liquid collection funnel; 7. Liquid level sensor. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0022] Please see Figure 1 - Figure 4 This utility model provides a device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points, including a support plate 1. Multiple sets of support columns 2 are detachably installed evenly on the upper end of the support plate 1. A collection box 3 is installed on the upper end of each set of support columns 2. A partition 4 is detachably installed inside each collection box 3.

[0023] The support plate 1 can support the support column 2, the support column 2 can support the collection box 3, and the partition 4 can divide the inside of the collection box 3 into multiple compartments, thereby achieving the purpose of collection in multiple areas.

[0024] Each collection box 3 has a set of detection mechanisms 5 on its left side. Each set of detection mechanisms 5 includes two liquid inlet tubes 501 installed on the side wall of the collection box 3. Each liquid inlet tube 501 is equipped with a liquid pump 502. A fixing plate 503 is installed on the output side of the liquid inlet tube 501. A laser displacement sensor 504 is installed on the outside of each fixing plate 503. A connecting seat 505 is detachably installed between two adjacent laser displacement sensors 504. A support column 506 is installed at the lower end of the connecting seat 505. A liquid collection funnel 6 is provided on the output side of each liquid inlet tube 501.

[0025] The support plate 1 supports the liquid-collecting funnel 6 of the support column 506. The liquid-collecting pipe 501 and the liquid pump 502 work together to achieve liquid collection. The fixing plate 503 and the collection box 3 work together to ensure the installation stability of the fixing plate 503. The fixing plate 503 also ensures the installation stability of the laser displacement sensor 504. The support column 506 supports the connecting seat 505. The connecting seat 505 supports the laser displacement sensor 504. Salt spray droplets settle into the collection box 3 and are monitored by the liquid level sensor 7. When the liquid level... After the position sensor 7 detects the liquid, it sends a signal to the controller, which then sends a command to the liquid pump 502 to make it work. With the cooperation of the liquid pump 502 and the liquid inlet tube 501, the salt spray sediment inside the collection box 3 can be extracted and fall into the liquid collection funnel 6. The liquid level inside the liquid collection funnel 6 is monitored by the laser displacement sensor 504. The laser displacement sensor 504 uploads the monitored real-time data to the terminal device. The setting of multiple liquid inlet tubes 501 can achieve high-precision real-time automatic detection at multiple measurement points, and there is no need for the detection personnel to enter the laboratory, so as not to cause loss of monitoring data or harm to the staff.

[0026] In this embodiment, preferably, the support plate 1 has a through hole that matches the support column 2, and the lower end of the support column 2 is inserted into the through hole; the through hole can achieve the supporting purpose of the support column 2, and the support column 2 can achieve the supporting purpose of the collection box 3.

[0027] In this embodiment, preferably, a connecting block is installed on the side wall of the partition 4, and a connecting groove is opened on the inner side wall of the collection box 3, and the connecting block is inserted into the connecting groove; the connecting groove can ensure the installation stability of the connecting block, and the cooperation between the connecting block and the connecting groove can ensure the installation stability of the partition 4, and can realize the disassembly of the partition 4.

[0028] In this embodiment, preferably, the side wall of the collection box 3 and the interior of the fixing plate 503 are provided with positioning holes that are compatible with the outer diameter of the liquid inlet tube 501, and the liquid inlet tube 501 is installed in the positioning holes; the positioning holes can ensure the installation stability of the liquid inlet tube 501.

[0029] In this embodiment, preferably, a positioning plate with a settling trough is installed on the left side of the collection box 3, and a connecting block is installed on the inner end of the fixing plate 503. The connecting block is installed in the settling trough. The settling trough can ensure the installation stability of the connecting block, and the cooperation between the connecting block and the positioning plate can ensure the installation stability of the fixing plate 503.

[0030] In this embodiment, preferably, each connecting seat 505 has a positioning block installed on both the front and back sides, and a positioning groove is provided on the lower part of the outer side of two adjacent fixing plates 503, and the positioning block is installed in the positioning groove; the positioning groove can ensure the installation stability of the positioning block.

[0031] In this embodiment, preferably, two liquid level sensors 7 are installed at the lower end of each collection tank 3; the liquid level sensors 7 can monitor the solution inside the collection tank 3.

[0032] The working principle and usage process of this utility model are as follows: When in use, the support plate 1 supports the support column 2, which in turn supports the collection box 3. The partition plate 4 divides the inside of the collection box 3 into multiple compartments, thus enabling collection in multiple areas. Salt spray precipitation droplets fall into the collection box 3 and are monitored by the liquid level sensor 7. When the liquid level sensor 7 detects liquid, it sends a signal to the controller, which then sends a command to the liquid pump 502 to activate it. The liquid pump 502 and the liquid inlet pipe 501 work together to extract the salt spray precipitation liquid from the collection box 3 and allow it to fall into the liquid collection funnel 6. The liquid level inside the liquid collection funnel 6 is monitored by the laser displacement sensor 504, which uploads the real-time data to the terminal device. The multiple liquid inlet pipes 501 enable high-precision real-time automatic detection at multiple measurement points without requiring personnel to enter the laboratory, thus preventing data loss and injury to staff.

[0033] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points, characterized in that: The system includes a support plate (1), on the upper end of which multiple sets of support columns (2) are detachably and evenly installed. A collection box (3) is installed at the upper end of each set of support columns (2). A partition (4) is detachably installed inside each collection box (3). A detection mechanism (5) is provided on the left side of each collection box (3). Each detection mechanism (5) includes two liquid guide tubes (501) installed on the side wall of the collection box (3). Each of the 01) is equipped with a liquid pump (502), and a fixing plate (503) is installed on the output side of the liquid inlet tube (501). A laser displacement sensor (504) is installed on the outer side of each fixing plate (503). A connecting seat (505) is detachably installed between two adjacent laser displacement sensors (504). A support column (506) is installed at the lower end of the connecting seat (505). A liquid collection funnel (6) is provided on the output side of each liquid inlet tube (501).

2. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: The support plate (1) has a through hole that is adapted to the support column (2), and the lower end of the support column (2) is inserted into the through hole.

3. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: The side wall of the partition (4) is equipped with a connecting block, and the inner side wall of the collection box (3) is provided with a connecting groove, into which the connecting block is inserted.

4. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: The side wall of the collection box (3) and the interior of the fixing plate (503) are provided with positioning holes that are compatible with the outer diameter of the liquid inlet tube (501), and the liquid inlet tube (501) is installed in the positioning holes.

5. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: The left side of the collection box (3) is equipped with a positioning plate with a settling trough, and the inner end of the fixing plate (503) is equipped with a connecting block, which is installed in the settling trough.

6. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: Each of the connecting seats (505) has a positioning block installed on its front and back sides. The lower part of the outer side of two adjacent fixing plates (503) is provided with a positioning groove, and the positioning block is installed in the positioning groove.

7. The device for high-precision real-time automatic detection of salt spray deposition rate at multiple measurement points according to claim 1, characterized in that: Two liquid level sensors (7) are installed at the lower end of each of the collection tanks (3).