Multiple safety truncation and monitoring device used in ammonia system
By designing multiple safety shut-off and monitoring devices in the ammonia system, combined with explosion-proof valves, solenoid valves, and sensors, multiple safety monitoring and shut-off of the ammonia system are achieved, solving the problem of easy failure of existing anti-leak valves and improving safety performance and practicality.
Patent Information
- Application Number
- CN202520000421.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing leak-proof valves in ammonia systems have a single function, are prone to failure, cannot effectively protect pipeline safety, and cannot perform multiple safety shut-offs and monitoring.
A multi-safety shut-off and monitoring device was designed, including a monitoring component, an explosion-proof valve component, and a solenoid valve component. Combined with a pressure sensor, a temperature sensor, and a flow meter, the device performs data analysis and control through a monitoring system to achieve multi-safety monitoring and shut-off of the ammonia system.
It enables multiple safety monitoring and shut-off of ammonia system pipelines, improving safety performance. It can automatically shut off pipelines in emergencies and supports remote control and data storage, enhancing the practical value of the device.
Smart Images

Figure CN223513480U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ammonia system technology, specifically to a multi-safety cutoff and monitoring device for ammonia systems. Background Technology
[0002] Ammonia systems refer to a class of systems that use ammonia as the primary working medium and are widely used in refrigeration, chemical, and agricultural fields. Ammonia, as a highly efficient refrigerant and chemical raw material, possesses unique physical and chemical properties that make it perform exceptionally well in specific applications. While ammonia boasts high-efficiency refrigeration performance and environmental friendliness, its flammable, explosive, and toxic characteristics also present corresponding challenges.
[0003] Based on the above, the inventors have discovered the following problems: current leak-proof valves can only be triggered to shut off and seal the pipeline when it leaks, which is a relatively simple function. Moreover, leak-proof valves are prone to failure if not properly maintained, resulting in the inability to provide safety protection for the pipeline and making them inconvenient to use.
[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a multi-safety cut-off and monitoring device for ammonia systems, in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of this invention is to provide a multi-safety cutoff and monitoring device for ammonia systems to solve the problems mentioned in the background art.
[0006] A multi-safety shut-off and monitoring device for an ammonia system includes a monitoring component. The monitoring component includes a monitoring section. An explosion-proof valve assembly is fixedly installed at one end of the monitoring section, and a solenoid valve assembly is fixedly installed at the other end of the monitoring section. A control box is fixedly installed on the outer side of the top of the monitoring section. A pressure sensor, a temperature sensor, and a flow meter are fixedly installed at the bottom of the control box. The monitoring ends of the pressure sensor, temperature sensor, and flow meter are all located inside the monitoring section. The control box contains a monitoring system, which is electrically connected to the pressure sensor, temperature sensor, and flow meter. The monitoring system contains a control module, a remote communication module, and a storage module.
[0007] By adopting the above technical solution, an explosion-proof valve assembly is fixedly installed at one end of the monitoring section, and a solenoid valve assembly is fixedly installed at the other end. This allows the explosion-proof valve assembly to cut off the ammonia system piping in an emergency. The solenoid valve assembly allows users to control the on / off of the ammonia system piping as needed and can also supplement the explosion-proof valve assembly, improving the safety performance of the device. The pressure sensor, temperature sensor, and flow meter monitoring ends are all located inside the monitoring section, facilitating the monitoring of the flow rate, temperature, and pressure of the ammonia liquid flowing through the monitoring section, and facilitating the monitoring of the working status of the ammonia system pipeline. The monitoring system is electrically connected to the pressure sensor, temperature sensor, and flow meter. The monitoring system has a control module, a remote communication module, and a storage module. The storage module stores the monitoring data from the pressure sensor, temperature sensor, and flow meter. The control module analyzes and processes the collected data and controls the operation of the device. The remote communication module allows users to remotely read the monitoring data using a mobile terminal.
[0008] Furthermore, a display screen is provided at one end of the top of the control box, and a control button is provided at the other end of the top of the control box. Both the display screen and the control button are electrically connected to the monitoring system.
[0009] By adopting the above technical solution, both the display screen and the control buttons are electrically connected to the monitoring system, which facilitates the display screen to show the working status of the device and the control buttons to facilitate the user to control the device.
[0010] Furthermore, the explosion-proof valve assembly includes an explosion-proof valve body, one end of which is connected to the monitoring section, and the other end of which is fixedly fitted with an outlet flange.
[0011] By adopting the above technical solution and setting the outlet flange, it is easy to connect the device to the external pipeline, and convenient to guide the ammonia liquid out of the device.
[0012] Furthermore, a valve core is fixedly installed inside the explosion-proof valve body, and a sliding hole is opened in the middle of the valve core, with a sliding rod inserted inside the sliding hole.
[0013] By adopting the above technical solution, a sliding hole is opened in the middle of the valve core, and a sliding rod is inserted inside the sliding hole to facilitate the limiting of the sliding rod and allow the sliding rod to slide along the sliding hole.
[0014] Furthermore, a through hole is provided on the surface of the valve core, and a sealing valve plate is fixedly installed on the end of the slide rod facing the monitoring component.
[0015] By adopting the above technical solution, a sealing valve plate is fixedly installed at the end of the slide rod facing the monitoring component, so that when the slide rod slides towards the outlet flange end, the sealing valve plate will block the through hole, thereby cutting off the ammonia system pipeline.
[0016] Furthermore, a spring groove is provided at the end of the sliding hole facing the monitoring component, and a push spring is fixedly installed inside the spring groove. The push spring is sleeved on the outside of the slide rod, and the other end of the push spring is fixedly connected to the sealing valve plate.
[0017] By adopting the above technical solution, a push spring is sleeved on the outside of the slide rod, and the other end of the push spring is fixedly connected to the sealing valve plate. This allows the push spring to provide elastic force to move the sealing valve plate away from the through hole. When the ammonia system pipeline ruptures, the pressure difference on both sides of the sealing valve plate will push the sealing valve plate towards the valve core, thus sealing the through hole.
[0018] Furthermore, the slide rod has a thread on the outer side of the end away from the sealing valve plate, and an adjusting nut is threaded to the end of the slide rod away from the sealing valve plate.
[0019] By adopting the above technical solution, a thread is provided on the outer side of the slide rod away from the sealing valve plate, and an adjusting nut is threaded to the end of the slide rod away from the sealing valve plate, which facilitates the adjustment of the distance between the sealing valve plate and the valve core, thereby adjusting the sensitivity of the explosion-proof valve assembly.
[0020] Furthermore, the solenoid valve assembly includes a solenoid valve body, one end of which is connected to the monitoring section, and the other end of which is fixedly fitted with an inlet flange.
[0021] By adopting the above technical solution, an inlet flange is fixedly installed at the other end of the solenoid valve body, which facilitates the connection to external pipelines and facilitates the flow of ammonia liquid into the device.
[0022] Furthermore, an actuator is fixedly installed on the top of the solenoid valve body, and the actuator is electrically connected to the monitoring system.
[0023] By adopting the above technical solution, the actuator is electrically connected to the monitoring system, which facilitates the monitoring system to control the opening and closing of the solenoid valve assembly, allows users to remotely control the on / off of the ammonia system pipeline, and can cut off the pipeline when the pressure sensor detects abnormal pressure, thus improving safety performance.
[0024] Compared with existing technologies, the beneficial effects of this utility model are as follows: An explosion-proof valve assembly is fixedly installed at one end of the monitoring section, and a solenoid valve assembly is fixedly installed at the other end. This facilitates the explosion-proof valve assembly to cut off the ammonia system piping in emergency situations. The solenoid valve assembly allows users to control the on / off of the ammonia system piping as needed and can supplement the explosion-proof valve assembly, improving the safety performance of the device. The pressure sensor, temperature sensor, and flow meter monitoring ends are all located inside the monitoring section, facilitating the monitoring of the flow rate, temperature, and pressure of the ammonia liquid flowing through the monitoring section, thus enabling convenient monitoring of the ammonia system's pipeline operating status. The monitoring system is electrically connected to the pressure sensor, temperature sensor, and flow meter. The monitoring system includes a control module, a remote communication module, and a storage module. The storage module stores the monitoring data from the pressure sensor, temperature sensor, and flow meter. The control module analyzes and processes the collected data and controls the operation of the device. The remote communication module allows users to remotely read the monitoring data using a mobile terminal. This utility model effectively monitors the operating status of the ammonia system pipeline and performs multiple cut-off operations, which is beneficial for improving safety performance and has high practical value. Attached Figure Description
[0025] Figure 1 This is a three-dimensional structural diagram of a multi-safety cutoff and monitoring device for an ammonia system according to the present invention.
[0026] Figure 2 This is a cross-sectional view of the monitoring component of this utility model;
[0027] Figure 3 This is an exploded view of the explosion-proof valve assembly of this utility model;
[0028] Figure 4 This is a system diagram of the monitoring system of this utility model.
[0029] In the diagram: 101, Monitoring component; 10101, Monitoring section; 10102, Control box; 10103, Pressure sensor; 10104, Temperature sensor; 10105, Flow meter; 10106, Display screen; 10107, Control button; 102, Explosion-proof valve assembly; 10201, Explosion-proof valve body; 10202, Outlet flange; 10203, Valve core; 10204, Through hole; 10205, Slide rod; 10206, Adjusting nut; 10207, Sliding hole; 10208, Spring groove; 10209, Push spring; 10210, Sealing valve plate; 103, Solenoid valve assembly; 10301, Solenoid valve body; 10302, Actuator; 10303, Inlet flange. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figures 1-4 This utility model provides a technical solution: a multi-safety shut-off and monitoring device for an ammonia system, including a monitoring component 101. The monitoring component 101 includes a monitoring section 10101, with an explosion-proof valve assembly 102 fixedly installed at one end of the monitoring section 10101 and a solenoid valve assembly 103 fixedly installed at the other end. The fixed installation of the explosion-proof valve assembly 102 at one end of the monitoring section 10101 and the solenoid valve assembly 103 at the other end facilitates the emergency shutdown of the explosion-proof valve assembly 102. 02 can cut off ammonia system pipe fittings. The solenoid valve assembly 103 allows users to control the on / off of ammonia system pipe fittings as needed, and can also supplement the explosion-proof valve assembly 102 to improve the safety performance of the device. A control box 10102 is fixedly installed on the outer side of the top of the monitoring section 10101. A pressure sensor 10103, a temperature sensor 10104, and a flow meter 10105 are fixedly installed at the bottom of the control box 10102. The monitoring ends of the pressure sensor 10103, temperature sensor 10104, and flow meter 10105 are all located in the monitoring section. Inside monitoring section 10101, pressure sensor 10103, temperature sensor 10104, and flow meter 10105 are all located within the monitoring section 10101. This facilitates the monitoring of the flow rate, temperature, and pressure of ammonia liquid flowing through the monitoring section 10101, enabling monitoring of the pipeline's operational status in the ammonia system. Control box 10102 houses a monitoring system electrically connected to pressure sensor 10103, temperature sensor 10104, and flow meter 10105. The monitoring system includes a control module, a remote communication module, and a storage module. The storage module stores the monitoring data from these sensors, while the control module analyzes and processes the collected data and controls the operation of the device. The remote communication module allows users to remotely access the monitoring data using a mobile terminal.
[0032] The control box 10102 has a display screen 10106 at one end of its top and a control button 10107 at the other end of its top. Both the display screen 10106 and the control button 10107 are electrically connected to the monitoring system. This allows the display screen 10106 to show the working status of the device and the control button 10107 to allow the user to control the device.
[0033] The explosion-proof valve assembly 102 includes an explosion-proof valve body 10201. One end of the explosion-proof valve body 10201 is connected to the monitoring section 10101, and the other end of the explosion-proof valve body 10201 is fixedly installed with an outlet flange 10202. The outlet flange 10202 facilitates the connection of the device with external pipelines and facilitates the flow of ammonia liquid out of the device.
[0034] The explosion-proof valve body 10201 has a valve core 10203 fixedly installed inside. The valve core 10203 has a sliding hole 10207 in the middle. A slide rod 10205 is inserted inside the sliding hole 10207. The sliding hole 10207 in the middle of the valve core 10203 and the slide rod 10205 inserted inside the sliding hole 10207 facilitate the limiting of the slide rod 10205, so that the slide rod 10205 can slide along the sliding hole 10207.
[0035] The valve core 10203 has a through hole 10204 on its surface. A sealing valve plate 10210 is fixedly installed on the end of the slide rod 10205 facing the monitoring component 101. The sealing valve plate 10210 is fixedly installed on the end of the slide rod 10205 facing the monitoring component 101 so that when the slide rod 10205 slides towards the outlet flange 10202, the sealing valve plate 10210 blocks the through hole 10204, thereby cutting off the ammonia system pipeline.
[0036] The sliding hole 10207 has a spring groove 10208 at one end facing the monitoring component 101. A push spring 10209 is fixedly installed inside the spring groove 10208. The push spring 10209 is sleeved on the outside of the slide rod 10205. The other end of the push spring 10209 is fixedly connected to the sealing valve plate 10210. By sleeved on the outside of the slide rod 10205 and fixedly connected to the sealing valve plate 10210, the push spring 10209 can provide elastic force to move the sealing valve plate 10210 away from the through hole 10204. When the ammonia system pipeline ruptures, the pressure difference on both sides of the sealing valve plate 10210 will push the sealing valve plate 10210 towards the valve core 10203, thus blocking the through hole 10204.
[0037] The slide rod 10205 has a threaded outer side at the end away from the sealing valve plate 10210, and an adjusting nut 10206 is threaded to the end of the slide rod 10205 away from the sealing valve plate 10210. The threaded outer side of the end of the slide rod 10205 away from the sealing valve plate 10210 and the adjusting nut 10206 threaded to the end of the slide rod 10205 away from the sealing valve plate 10210 facilitates the adjustment of the distance between the sealing valve plate 10210 and the valve core 10203, thereby adjusting the sensitivity of the explosion-proof valve assembly 102.
[0038] The solenoid valve assembly 103 includes a solenoid valve body 10301. One end of the solenoid valve body 10301 is connected to the monitoring section 10101, and the other end of the solenoid valve body 10301 is fixedly installed with an inlet flange 10303. The inlet flange 10303 fixedly installed at the other end of the solenoid valve body 10301 facilitates connection to external pipelines and facilitates the guidance of ammonia liquid into the device.
[0039] The solenoid valve body 10301 has an actuator 10302 fixedly installed on its top. The actuator 10302 is electrically connected to the monitoring system. The connection between the actuator 10302 and the monitoring system facilitates the monitoring system to control the opening and closing of the solenoid valve assembly 103, allowing users to remotely control the ammonia system pipeline. It can also cut off the pipeline when the pressure sensor 10103 detects an abnormal pressure, thus improving safety performance.
[0040] Specifically, the working principle of this multi-safety shut-off and monitoring device for ammonia systems is as follows: During use, an inlet flange 10303 is fixedly installed at the other end of the solenoid valve body 10301, facilitating connection to external pipelines and guiding ammonia liquid into the device. The outlet flange 10202 facilitates connection between the device and external pipelines, guiding ammonia liquid out of the device. The display screen 10106 and control button 10107 are both electrically connected to the monitoring system. The display screen 10106 shows the device's operating status, and the control button 10107 allows the user to control the device. The pressure sensor 10103, temperature sensor 10104, and flow meter 10105 are all located inside the monitoring section 10101, facilitating... The system monitors the flow rate, temperature, and pressure of ammonia liquid flowing through monitoring section 10101, facilitating the monitoring of the ammonia system's pipeline operating status. The monitoring system is electrically connected to pressure sensor 10103, temperature sensor 10104, and flow meter 10105. Internally, the monitoring system includes a control module, a remote communication module, and a storage module. The storage module stores monitoring data from these sensors. The control module analyzes and processes the collected data and controls the operation of the device. The remote communication module allows users to remotely access the monitoring data using a mobile terminal. A sliding hole 10207 is provided in the center of valve core 10203. An internal sliding rod 10205 is inserted to limit its movement, allowing it to slide along the sliding hole 10207. A sealing valve plate 10210 is fixedly installed on the end of the sliding rod 10205 facing the monitoring component 101. When the sliding rod 10205 slides towards the outlet flange 10202, the sealing valve plate 10210 blocks the through hole 10204, effectively cutting off the ammonia system pipeline. A push spring 10209 is sleeved on the outside of the sliding rod 10205, with its other end fixedly connected to the sealing valve plate 10210. This allows the push spring 10209 to provide elasticity, moving the sealing valve plate 10210 away from the through hole 10204. When the ammonia system pipeline ruptures, the sealing valve plate 10210... The pressure difference on both sides pushes the sealing valve plate 10210 towards the valve core 10203, blocking the through hole 10204. The slide rod 10205 has a thread on the outer side away from the sealing valve plate 10210, and the end of the slide rod 10205 away from the sealing valve plate 10210 is threaded with an adjusting nut 10206, which facilitates the adjustment of the distance between the sealing valve plate 10210 and the valve core 10203, thereby adjusting the sensitivity of the explosion-proof valve assembly 102. It is electrically connected to the monitoring system through the actuator 10302, which facilitates the monitoring system to control the opening and closing of the solenoid valve assembly 103, allowing users to remotely control the on / off of the ammonia system pipeline, and can cut off the pipeline when the pressure sensor 10103 detects an abnormal pressure, improving safety performance.
[0041] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A multi-safety cutoff and monitoring device for an ammonia system, characterized in that, The system includes a monitoring component (101), which includes a monitoring section (10101). An explosion-proof valve assembly (102) is fixedly installed at one end of the monitoring section (10101), and a solenoid valve assembly (103) is fixedly installed at the other end. A control box (10102) is fixedly installed on the outer side of the top of the monitoring section (10101), and a pressure sensor (10103) and a temperature sensor (10104) are fixedly installed at the bottom of the control box (10102). 104) and flow meter (10105), the monitoring ends of the pressure sensor (10103), temperature sensor (10104) and flow meter (10105) are all set inside the monitoring section (10101), the control box (10102) is equipped with a monitoring system, the monitoring system is electrically connected to the pressure sensor (10103), temperature sensor (10104) and flow meter (10105), and the monitoring system is equipped with a control module, a remote communication module and a storage module.
2. The multiple safety cut-off and monitoring device for an ammonia system according to claim 1, characterized in that, The control box (10102) has a display screen (10106) at one end of its top and a control button (10107) at the other end of its top. Both the display screen (10106) and the control button (10107) are electrically connected to the monitoring system.
3. The multiple safety cut-off and monitoring device for an ammonia system according to claim 1, characterized in that, The explosion-proof valve assembly (102) includes an explosion-proof valve body (10201), one end of which is connected to the monitoring section (10101), and the other end of which is fixedly installed with an outlet flange (10202).
4. A multi-safety cutoff and monitoring device for an ammonia system according to claim 3, characterized in that, The explosion-proof valve body (10201) has a valve core (10203) fixedly installed inside. A sliding hole (10207) is provided in the middle of the valve core (10203), and a sliding rod (10205) is inserted inside the sliding hole (10207).
5. A multi-safety cutoff and monitoring device for an ammonia system according to claim 4, characterized in that, The valve core (10203) has a through hole (10204) on its surface, and a sealing valve plate (10210) is fixedly installed on the end of the slide rod (10205) facing the monitoring component (101).
6. A multi-safety cutoff and monitoring device for an ammonia system according to claim 5, characterized in that, The sliding hole (10207) has a spring groove (10208) at one end facing the monitoring component (101). A push spring (10209) is fixedly installed inside the spring groove (10208). The push spring (10209) is sleeved on the outside of the slide rod (10205). The other end of the push spring (10209) is fixedly connected to the sealing valve plate (10210).
7. A multi-safety cutoff and monitoring device for an ammonia system according to claim 6, characterized in that, The slide rod (10205) has a thread on the outer side of the end away from the sealing valve plate (10210), and an adjusting nut (10206) is threaded to the end of the slide rod (10205) away from the sealing valve plate (10210).
8. A multi-safety cutoff and monitoring device for an ammonia system according to claim 1, characterized in that, The solenoid valve assembly (103) includes a solenoid valve body (10301), one end of which is connected to the monitoring section (10101), and the other end of which is fixedly installed with an inlet flange (10303).
9. A multi-safety cutoff and monitoring device for an ammonia system according to claim 8, characterized in that, An actuator (10302) is fixedly installed on the top of the solenoid valve body (10301), and the actuator (10302) is electrically connected to the monitoring system.