Rectangular magnetic core shaping jig based on nanocrystalline material

Abstract

The utility model relates to the technical field of electronic devices, in particular to a shaping jig of a rectangular magnetic core based on nanocrystalline materials, which comprises a limit frame, a fixing frame is connected to the middle of the limit frame and divides the limit frame into a plurality of shaping grooves, shaping plates are arranged in the shaping grooves, shaping blocks are arranged in the middles of the shaping grooves, and the shaping blocks are connected with the limit frame. The shaping grooves are evenly distributed, the shaping block comprises two sub-shaping blocks, the longitudinal sections of the two sub-shaping blocks are trapezoidal and are in central symmetry, the two ends of the limiting frame are connected with the handles through second screw rods correspondingly, and the middles of the handles are connected with the limiting frame through first screw rods correspondingly; the limiting frame is connected with the fixing frame through a first screw rod. According to the utility model, the magnetic cores are all put into the jig, and then the jig is put into the high-temperature box for baking, so that the rectangular magnetic cores can be conveniently formed; the working efficiency is greatly improved, the performance of the electronic component is improved, and the production requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic devices, in particular to a shaping fixture for a rectangular magnetic core based on nanocrystalline materials. Background Technique

[0002] Nowadays, the technological innovation of electronic components is progressing rapidly, becoming the foundation and key to supporting the innovation and development of the entire industry. The technological innovation of electronic components includes miniaturization, high frequency, high precision, and wide screen, etc., in order to achieve better high-frequency performance and electromagnetic compatibility.

[0003] Currently, generally circular magnetic cores are wound based on nanocrystalline ribbons, and corresponding shaping fixtures are required for preparation. By placing the circular magnetic core in the shaping fixture and putting a rectangular iron block in the inner hole of the magnetic core to clamp and fix the four walls of the magnetic core. When preparing rectangular magnetic cores with the prior art, the number of limit slots in the fixture is limited, the production volume is small, and the current shaping fixture has a simple structure and fails to completely avoid the four walls of the magnetic core being shaped into an ideal rectangle, which will affect the heat dissipation performance and strength performance of the magnetic core. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a shaping fixture for a rectangular magnetic core based on nanocrystalline materials to solve the above problems.

[0005] The technical solution of the utility model to solve the above technical problems is: a shaping fixture for a rectangular magnetic core based on nanocrystalline materials, including a limit frame, a fixed frame is connected in the middle of the limit frame, the fixed frame divides the limit frame into several shaping slots, a shaping plate is arranged in the shaping slot, and a shaping block is arranged in the middle of the shaping slot.

[0006] As a preferred technical solution of the utility model, the shape of the fixed frame is "rich" character.

[0007] As a preferred technical solution of the utility model, the shaping slots are evenly distributed.

[0008] As a preferred technical solution of the utility model, the shaping slot is a hollow structure.

[0009] As a preferred technical solution of the utility model, the shaping block includes two sub-shaping blocks.

[0010] As a preferred technical solution of the utility model, the longitudinal sections of the two sub-shaping blocks are trapezoidal and are centrosymmetric.

[0011] As a preferred technical solution of the utility model, both ends of the limit frame are respectively connected with a handle through a second screw rod, the middle of the handle is connected with the limit frame through a first screw rod, and the limit frame is connected with the fixed frame through the first screw rod.

[0012] After the present utility model adopts such a structure, the magnetic cores are all placed in the jig, and then the jig is placed in a high-temperature oven for baking, which is convenient for shaping into rectangular magnetic cores; greatly improving the work efficiency, and improving the performance of electronic components, meeting the production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the front view of a shaping jig for a rectangular magnetic core based on nanocrystalline material of the present utility model.

[0014] Figure 2 is the bottom view of a shaping jig for a rectangular magnetic core based on nanocrystalline material of the present utility model.

[0015] Figure 3 is the structural schematic diagram of the sub-shaping block.

[0016] In the figure: 1 is the limiting frame, 2 is the fixing frame, 3 is the shaping plate, 4 is the shaping block, 5 is the handle, 6 is the first screw rod, 7 is the second screw rod, and 8 is the sub-shaping block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following further elaborates on the present utility model in detail with reference to the drawings and specific embodiments.

[0018] As Figures 1-3 shown, a shaping jig for a rectangular magnetic core based on nanocrystalline material of the present utility model includes a limiting frame 1. A fixing frame 2 is connected to the middle of the limiting frame 1. The fixing frame 2 divides the limiting frame 1 into several shaping grooves. A shaping plate 3 is arranged in the shaping grooves, and a shaping block 4 is arranged in the middle of the shaping grooves. The circular magnetic core is placed in the shaping groove formed by the fixing frame 2 and the shaping plate 3, and then the middle of the magnetic core is shaped by the shaping block 4 to obtain a rectangular magnetic core. By increasing the number and size of the shaping grooves, the problems of producing a small number and small-sized magnetic cores by the traditional shaping jig are solved, thereby improving the production efficiency, reducing the labor cost, being convenient, efficient and practical.

[0019] Further, the shape of the fixing frame 2 is "丰" (Chinese character for abundance). The fixing frame 2 in the shape of "丰" can reduce the grooving process and has good practicability.

[0020] Further, the shaping grooves are evenly distributed. The evenly distributed shaping grooves have good stability and can be shaped in batches.

[0021] [[ID=id=38]]Further, the shaping grooves are of a hollow structure. The hollow-structured shaping grooves are convenient for taking and placing.

[0022] Furthermore, in this invention, the shaping block 4 includes two sub-shaping blocks 8, the longitudinal cross-section of which is trapezoidal and centrally symmetrical. The two centrally symmetrical sub-shaping blocks 8 with trapezoidal longitudinal cross-sections can be combined to form a rectangular column. During shaping, the sub-shaping blocks 8 can be placed sequentially in the center of the magnetic core for shaping the center of the magnetic core. Moreover, the rounded edges ensure uniform core stress when the circular magnetic core is made into a rectangular magnetic core, preventing uneven core stress during heat treatment.

[0023] Furthermore, in this invention, both ends of the limiting frame 1 are connected to the handle 5 via second screws 7, and the middle of each handle 5 is connected to the limiting frame 1 via a first screw 6. The limiting frame 1 is connected to the fixing frame 2 via the first screw 6. The limiting frame, fixing frame 2, and handle 5 are connected and fixed using the first screw 6, and the second screws 7 on both ends of the handle 5 are tightened to facilitate the handling of the fixture.

[0024] The working principle of this utility model is as follows:

[0025] Before production, the circular magnetic core is placed into each shaping slot in sequence. Then, two sub-shaping blocks 8 (i.e., shaping blocks that form a rectangular block) are placed in the middle of the circular magnetic core. The fixing bracket 2 is then placed into the corresponding slot and pushed into the magnetic core. It is then fixed by the first screw 6 and the second screw 7. After that, the entire fixture is placed in an oven for high-temperature baking and shaping. After shaping, the two sub-shaping blocks 8 are removed from the middle of the magnetic core in sequence, and then the rectangular magnetic core is removed to complete the process. It is convenient, efficient and practical.

[0026] The description and application of this utility model herein are illustrative and not intended to limit the scope of the utility model to the embodiments described above. Variations and modifications of the embodiments disclosed herein are possible, and practical substitutions and equivalent components of the embodiments are well known to those skilled in the art. It will be apparent to those skilled in the art that this utility model can be implemented in other forms, structures, arrangements, proportions, and with other elements, materials, and components without departing from the spirit or essential characteristics of the utility model. Other variations and modifications can be made to the embodiments disclosed herein without departing from the spirit or essential characteristics of the utility model.

Claims

1. A shaping fixture for a rectangular magnetic core based on nanocrystalline materials, characterized in that: It includes a limiting frame (1), a fixing frame (2) is connected to the middle of the limiting frame (1), the fixing frame (2) divides the limiting frame (1) into several shaping grooves, a shaping plate (3) is arranged in the shaping grooves, and a shaping block (4) is arranged in the middle of the shaping grooves; the shaping block (4) includes two sub-shaping blocks (8), the longitudinal sections of the two sub-shaping blocks (8) are trapezoidal and are centrosymmetric.

2. The shaping fixture for a rectangular magnetic core based on nanocrystalline material according to claim 1, characterized in that: The shape of the fixing frame (2) is "丰".

3. The shaping fixture for a rectangular magnetic core based on nanocrystalline material according to claim 1, characterized in that: The shaping grooves are evenly distributed.

4. The shaping fixture for a rectangular magnetic core based on nanocrystalline material according to claim 1, characterized in that: The shaping grooves are of hollow structure.

5. A shaping fixture for a rectangular magnetic core based on nanocrystalline materials according to claim 1, characterized in that: Both ends of the limiting frame (1) are respectively connected to a handle (5) through a second screw rod (7), the middle of the handle (5) is connected to the limiting frame (1) through a first screw rod (6), and the limiting frame (1) is connected to the fixing frame (2) through the first screw rod (6).

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