Explosion-proof switch type controller convenient to install

The design of the main components and installation components solves the problems of cumbersome installation and non-adjustable angle of existing explosion-proof switch controllers, enabling rapid installation and flexible angle adjustment, thus improving work efficiency.

CN223515134UActive Publication Date: 2025-11-04YANGZHOU WEIPENG AUTOMATION TECH
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Patent Information

Application Number
CN202422861080.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-04
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing explosion-proof switch controllers are fixed to external connectors with screws, which makes installation and disassembly cumbersome and prevents flexible angle adjustment, thus affecting work efficiency.

Method used

The design incorporates main components and installation components, including a base, carrier, fixing posts, snap-fit ​​parts, reset parts, disassembly parts, and limiting parts. The snap-fit ​​and limiting structures enable quick installation and angle adjustment, eliminating the need for tools.

Benefits of technology

It enables quick installation and disassembly without tools, allows for flexible adjustment of the controller angle to adapt to different installation environments, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an explosion-proof switch type controller convenient to install, which comprises a main body assembly and an installation assembly, the main body assembly comprises a controller body, a base and a carrier, the base is fixed at the bottom of the controller body, the carrier is movably connected to the bottom of the base, and the installation assembly is arranged at the bottom of the base. Comprising a fixing column, a clamping piece, a reset piece, a dismounting piece and a limiting piece, the fixing column is fixed to the bottom of the base, the clamping piece is located in the carrier, the reset piece is arranged in the carrier, the dismounting piece is located on one side of the carrier, and the limiting piece is arranged on one side of the carrier. Compared with the prior art, the device has the advantages that through the arrangement of the installation assembly, the device can rapidly install and detach the controller without the help of tools, the angle of the controller can be adjusted after installation is completed, and therefore the device can rapidly adapt to different installation environments, and work efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of electric actuator technology, and in particular to an explosion-proof switch controller that is easy to install. Background Technology

[0002] An explosion-proof switch controller is an electrical control device specifically designed for use in explosive environments. It has special explosion-proof performance and can operate safely in environments containing flammable and explosive gases or vapors, effectively preventing explosions caused by electric sparks or arcs. This type of controller typically consists of an explosion-proof enclosure and increased safety internal components, and is equipped with explosion-proof switches, control buttons, etc., to achieve safe on / off control of the circuit.

[0003] Currently, most explosion-proof switch controllers are fixed to external connectors with screws. This method not only makes the installation and disassembly process cumbersome and requires tools, but also makes it difficult to flexibly adjust the angle of the controller once it is fixed, making it difficult to quickly adapt to different installation environments, thus affecting work efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the above and / or existing explosion-proof switch controllers that are easy to install, this utility model is proposed.

[0006] Therefore, the problem that this utility model aims to solve is that most explosion-proof switch controllers are fixed to external connectors with screws. This method not only makes the installation and disassembly process cumbersome and requires tools, but also makes it difficult to flexibly adjust the angle of the controller once it is fixed, making it difficult to quickly adapt to different installation environments, thus affecting work efficiency.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an explosion-proof switch controller that is easy to install, comprising a main component including a controller body, a base and a carrier, wherein the base is fixed to the bottom of the controller body and the carrier is movably connected to the bottom of the base;

[0008] The mounting components are located at the bottom of the base and include a fixing post, a snap-fit ​​component, a reset component, a disassembly component, and a limiting component. The fixing post is fixed to the bottom of the base, the snap-fit ​​component is located inside the carrier, the reset component is located inside the carrier, the disassembly component is located on one side of the carrier, and the limiting component is located on one side of the carrier.

[0009] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the snap-fit ​​component includes a snap-fit ​​block and a first spring. The snap-fit ​​block is movable within the carrier, and one end of the snap-fit ​​block is movable outside the fixing post. A snap-fit ​​groove is provided on the outside of the fixing post, and one end of the snap-fit ​​block is movable within the snap-fit ​​groove. The two ends of the first spring are respectively fixed to the carrier and the snap-fit ​​block.

[0010] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the snap-fit ​​component further includes a connecting rod, which is movable within the carrier, and the end of the connecting rod is fixed to one side of the snap-fit ​​block.

[0011] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the reset component includes a circular plate and a second spring. The circular plate is movable within the carrier, and a circular groove is provided within the carrier. The circular plate is movable within the circular groove, and the two ends of the second spring are fixed to the circular plate and the inner wall of the circular groove, respectively.

[0012] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the disassembly component includes a push block, a baffle and a third spring. The push block is movable within the carrier, the baffle is fixed to one side of the push block, and the two ends of the third spring are fixed to the baffle and the carrier respectively.

[0013] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the disassembly component further includes a connecting block, one end of which is fixed to one side of the push block.

[0014] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the disassembly component further includes a first handle, and the first handle and the end of the connecting block are fixed to one side of the carrier.

[0015] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the limiting member includes a limiting rod, the limiting rod is movable within the carrier, and the end of the limiting rod is movable outside the fixed column. A limiting groove is formed on the outside of the fixed column, and the end of the limiting rod is movable within the limiting groove.

[0016] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the limiting component further includes a fourth spring, the two ends of which are respectively fixed to the limiting rod and the inner wall of the limiting groove.

[0017] As a preferred embodiment of the explosion-proof switch controller that is easy to install according to this utility model, the limiting member further includes a rectangular block and a second handle. One end of the rectangular block is fixed to one side of the limiting rod, and the second handle and the end of the rectangular block are fixed to one side of the carrier.

[0018] The beneficial effects of this utility model are as follows: by setting up the installation components, the device can quickly install and disassemble the controller without the aid of tools, and the angle of the controller can be adjusted after installation, so that it can quickly adapt to different installation environments, thereby improving work efficiency. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 A structural diagram of an explosion-proof switch controller for easy installation.

[0021] Figure 2 Partial exploded view of an explosion-proof switch controller for easy installation.

[0022] Figure 3 Explosion-proof switch-type controller for easy installation Figure 2 Enlarged structural diagram at point A in the middle.

[0023] Figure 4 Cross-sectional view of a circular plate for an explosion-proof switch controller designed for easy installation.

[0024] Figure 5 Explosion-proof switch-type controller for easy installation Figure 4 Cross-sectional structural diagram at point A in the middle.

[0025] Figure 6 Explosion-proof switch-type controller for easy installation Figure 4 Cross-sectional structural diagram at point B in the middle.

[0026] Figure 7 A cross-sectional view of the connecting rod of an explosion-proof switch controller designed for easy installation. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0030] Example 1

[0031] Reference Figure 1 and Figures 3-7 This is the first embodiment of the present invention. This embodiment provides an explosion-proof switch controller that is easy to install. The explosion-proof switch controller includes a main body component 100 and a mounting component 200, which cooperate with each other to facilitate the installation and disassembly of the device.

[0032] Specifically, the main component 100 includes a controller body 101, a base 102, and a carrier 103. The base 102 is fixed to the bottom of the controller body 101, and the carrier 103 is movably connected to the bottom of the base 102.

[0033] The controller body 101 is cylindrical, and the carrier 103 is rectangular. The carrier 103 is fixed to the base 102, thereby fixing the controller body 101 and the carrier 103. This is existing technology and will not be described in detail.

[0034] Specifically, the mounting component 200 is located at the bottom of the base 102 and includes a fixing post 201, a snap-fit ​​component 202, a reset component 203, a disassembly component 204, and a limiting component 205. The fixing post 201 is fixed to the bottom of the base 102, the snap-fit ​​component 202 is located inside the carrier 103, the reset component 203 is located inside the carrier 103, the disassembly component 204 is located on one side of the carrier 103, and the limiting component 205 is located on one side of the carrier 103.

[0035] The fixing post 201 is fixed to the carrier 103 by engaging with the snap-fit ​​part 202, thereby fixing the base 102 to the carrier 103. The reset part 203 and the disassembly part 204 facilitate the disassembly of the controller body 101. The limiting part 205 allows the angle of the controller body 101 to be adjusted.

[0036] Example 2

[0037] Reference Figures 2-7 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0038] Specifically, the snap-fit ​​component 202 includes a snap-fit ​​block 202a and a first spring 202b. The snap-fit ​​block 202a is movable within the carrier 103, and one end of the snap-fit ​​block 202a is movable outside the fixing post 201. A snap-fit ​​groove V is provided on the outside of the fixing post 201, and one end of the snap-fit ​​block 202a is movable within the snap-fit ​​groove V. The two ends of the first spring 202b are fixed to the carrier 103 and the snap-fit ​​block 202a, respectively.

[0039] There are two snap-fit ​​blocks 202a and two first springs 202b. The snap-fit ​​block 202a is a right trapezoid. The right-angled surface of the snap-fit ​​block 202a is snapped and fixed with the snap-fit ​​groove V, thereby completing the snap-fit ​​fixing of the fixed post 201.

[0040] Specifically, the snap-fit ​​component 202 also includes a connecting rod 202c, which is movable within the carrier 103, and the end of the connecting rod 202c is fixed to one side of the snap-fit ​​block 202a.

[0041] There are two connecting rods 202c. The connecting rods 202c are L-shaped and have beveled ends. The connecting rods 202c drive the snap-fit ​​block 202a, which facilitates the control of the snap-fit ​​block 202a and thus facilitates the disassembly of the controller body 101.

[0042] Specifically, the reset component 203 includes a circular plate 203a and a second spring 203b. The circular plate 203a is movable within the carrier 103. A circular groove W is provided inside the carrier 103. The circular plate 203a is movable within the circular groove W. The two ends of the second spring 203b are fixed to the circular plate 203a and the inner wall of the circular groove W, respectively.

[0043] The circular plate 203a moves into the circular groove W under the pressure of the fixed column 201. The second spring 203b deforms under the pressure of the circular plate 203a. During disassembly, the reaction force of the second spring 203b on the circular plate 203a facilitates the disassembly of the controller body 101.

[0044] Specifically, the disassembly component 204 includes a push block 204a, a baffle 204b, and a third spring 204c. The push block 204a is movable within the carrier 103, the baffle 204b is fixed to one side of the push block 204a, and the two ends of the third spring 204c are fixed to the baffle 204b and the carrier 103, respectively.

[0045] The push block 204a is an isosceles trapezoid, the baffle 204b is rectangular, and there are two third springs 204c. The inclined surfaces on both sides of the push block 204a are in contact with the inclined surfaces at the ends of the connecting rods 202c. When the push block 204a is pulled, the inclined surfaces on both sides of the push block 204a exert pressure on the inclined surfaces of the connecting rods 202c on both sides. The connecting rods 202c on both sides are compressed and move in the opposite direction. The connecting rods 202c on both sides drive the locking blocks 202a on both sides to move outward from the locking groove V, thereby facilitating the disassembly of the controller body 101.

[0046] Specifically, the disassembly component 204 also includes a connecting block 204d, one end of which is fixed to one side of the push block 204a.

[0047] Example 3

[0048] Reference Figure 4 and Figure 6 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0049] Specifically, the disassembly component 204 also includes a first handle 204e, the first handle 204e and the end of the connecting block 204d are fixed to one side of the carrier 103.

[0050] By setting the connecting block 204d, the control of the push block 204a is facilitated. When disassembling, the first handle 204e is pulled, the first handle 204e drives the connecting block 204d to move, and the connecting block 204d drives the push block 204a to move, so that the push block 204a can be easily controlled, thereby facilitating the disassembly of the controller body 101.

[0051] Specifically, the limiting member 205 includes a limiting rod 205a, which is movable within the carrier 103, and the end of the limiting rod 205a is movable outside the fixing post 201. A limiting groove Z is provided on the outside of the fixing post 201, and the end of the limiting rod 205a is movable within the limiting groove Z.

[0052] The limiting rod 205a is rectangular, and multiple limiting grooves Z are evenly distributed on the outside of the fixed column 201. The end of the limiting rod 205a is beveled, and a slot is provided at the end of the limiting rod 205a. The slot at the end of the limiting rod 205a engages with the limiting groove Z, thereby preventing the fixed column 201 from rotating arbitrarily. This allows the device to rotate while maintaining good stability.

[0053] Specifically, the limiting component 205 also includes a fourth spring 205b, the two ends of which are fixed to the limiting rod 205a and the inner wall of the limiting groove Z, respectively.

[0054] The fixed post 201 presses against the inclined surface of the limiting rod 205a, causing the limiting rod 205a to move outward from the limiting groove Z. The fourth spring 205b is deformed by the pressure until the fixed post 201 is locked in place. Then, the reaction force of the fourth spring 205b pushes the limiting rod 205a to move back to its original position, and the limiting rod 205a is locked into the limiting groove Z.

[0055] Specifically, the limiting component 205 also includes a rectangular block 205c and a second handle 205d. One end of the rectangular block 205c is fixed to one side of the limiting rod 205a, and the ends of the second handle 205d and the rectangular block 205c are fixed to one side of the carrier 103.

[0056] Pulling the second handle 205d causes the rectangular block 205c to move, which in turn moves the limiting rod 205a outward from the limiting groove Z. The fourth spring 205b is compressed and deformed, and the controller body 101 is rotated to adjust its angle until the angle is appropriate. Then, releasing the second handle 205d causes the reaction force of the fourth spring 205b to push the limiting rod 205a to move back to its original position. The limiting rod 205a engages with the limiting groove Z to limit the position, thus completing the adjustment of the angle of the controller body 101.

[0057] During use and installation, first push the controller body 101 towards the carrier 103. The fixing post 201 moves into the circular groove W, and the fixing post 201 presses against the inclined surface of the locking block 202a. The first spring 202b deforms under the pressure, and the circular plate 203a moves into the circular groove W under the pressure of the fixing post 201. The second spring 203b deforms under the pressure of the circular plate 203a until the reaction force of the first spring 202b pushes the locking block 202a to move and reset. The right-angled surface of the locking block 202a engages with the locking groove V, thus fixing the controller body 101. Pull the second handle 205d, which moves the rectangular block 205c. The rectangular block 205c moves the limiting rod 205a outward from the limiting groove Z, and the fourth spring 205b deforms under the pressure. Rotate the controller body 101 to adjust its angle until the angle is suitable. Then release. When the second handle 205d is opened, the reaction force of the fourth spring 205b pushes the limit rod 205a to move and reset. The limit rod 205a engages with the limit groove Z, thus completing the adjustment of the angle of the controller body 101. During disassembly, the first handle 204e is pulled first. The first handle 204e drives the connecting block 204d to move. The connecting block 204d drives the push block 204a to move. The inclined surfaces on both sides of the push block 204a press against the inclined surfaces of the connecting rods 202c on both sides. The connecting rods 202c on both sides move in the opposite direction due to the pressure. The connecting rods 202c on both sides drive the locking blocks 202a on both sides to move outward from the locking groove V. The first spring 202b is deformed due to the pressure until the locking block 202a is completely separated from the locking groove V. The reaction force of the second spring 203b pushes the circular plate 203a to move and reset. The circular plate 203a pushes the fixing post 201 out of the circular groove W, thus completing the disassembly of the controller body 101.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An explosion-proof switch-type controller that is easy to install, characterized in that: include, The main component (100) includes a controller body (101), a base (102) and a carrier (103). The base (102) is fixed to the bottom of the controller body (101), and the carrier (103) is movably connected to the bottom of the base (102). The mounting assembly (200) is disposed at the bottom of the base (102) and includes a fixing post (201), a snap-fit ​​component (202), a reset component (203), a disassembly component (204), and a limiting component (205). The fixing post (201) is fixed to the bottom of the base (102), the snap-fit ​​component (202) is located inside the carrier (103), the reset component (203) is disposed inside the carrier (103), the disassembly component (204) is located on one side of the carrier (103), and the limiting component (205) is disposed on one side of the carrier (103).

2. The explosion-proof switch controller that is easy to install as described in claim 1, characterized in that: The snap-fit ​​component (202) includes a snap-fit ​​block (202a) and a first spring (202b). The snap-fit ​​block (202a) is movable within the carrier (103), and one end of the snap-fit ​​block (202a) is movable outside the fixing post (201). A snap-fit ​​groove (V) is provided on the outside of the fixing post (201), and one end of the snap-fit ​​block (202a) is movable within the snap-fit ​​groove (V). The two ends of the first spring (202b) are fixed to the carrier (103) and the snap-fit ​​block (202a) respectively.

3. The explosion-proof switch controller that is easy to install as described in claim 2, characterized in that: The snap-fit ​​component (202) further includes a connecting rod (202c), which is movable within the carrier (103), and the end of the connecting rod (202c) is fixed to one side of the snap-fit ​​block (202a).

4. The explosion-proof switch controller that is easy to install as described in claim 3, characterized in that: The reset component (203) includes a circular plate (203a) and a second spring (203b). The circular plate (203a) is movable within the carrier (103). A circular groove (W) is provided in the carrier (103), and the circular plate (203a) is movable within the circular groove (W). The two ends of the second spring (203b) are fixed to the inner walls of the circular plate (203a) and the circular groove (W), respectively.

5. The explosion-proof switch controller with easy installation as described in claim 4, characterized in that: The disassembly component (204) includes a push block (204a), a baffle (204b), and a third spring (204c). The push block (204a) is movable within the carrier (103), the baffle (204b) is fixed to one side of the push block (204a), and the two ends of the third spring (204c) are fixed to the baffle (204b) and the carrier (103), respectively.

6. The explosion-proof switch controller for easy installation as described in claim 5, characterized in that: The disassembly component (204) also includes a connecting block (204d), one end of which is fixed to one side of the push block (204a).

7. The explosion-proof switch controller for easy installation as described in claim 6, characterized in that: The disassembly component (204) also includes a first handle (204e), which is fixed to one side of the carrier (103) at the end of the connecting block (204d).

8. The explosion-proof switch controller for easy installation as described in claim 6 or 7, characterized in that: The limiting member (205) includes a limiting rod (205a), which is movable within the carrier (103), and the end of the limiting rod (205a) is movable outside the fixing post (201). A limiting groove (Z) is provided on the outside of the fixing post (201), and the end of the limiting rod (205a) is movable within the limiting groove (Z).

9. The explosion-proof switch controller for easy installation as described in claim 8, characterized in that: The limiting member (205) also includes a fourth spring (205b), the two ends of which are fixed to the limiting rod (205a) and the inner wall of the limiting groove (Z), respectively.

10. The explosion-proof switch controller for easy installation as described in claim 9, characterized in that: The limiting member (205) also includes a rectangular block (205c) and a second handle (205d). One end of the rectangular block (205c) is fixed to one side of the limiting rod (205a), and the second handle (205d) and the end of the rectangular block (205c) are fixed to one side of the carrier (103).