Rapid defoaming device
By designing a rapid degassing device that combines a spiral stirring rod and a baffle plate with low-frequency vibration, the problem of air bubbles in red glue was solved, achieving efficient mixing and degassing of red glue, improving bonding performance and stability, and making it suitable for fixing and bonding electronic components.
Patent Information
- Application Number
- CN202423004789.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing red glue suffers from air bubbles during use, affecting bonding strength and uniformity, potentially leading to component displacement and poor circuit connections. Furthermore, its debubbling efficiency is low, failing to meet the high-efficiency and stable requirements of the electronics industry.
A rapid degassing device was designed, including a spiral stirring rod and a baffle plate. By combining the rotation and low-frequency vibration of the stirring rod with the vacuum pump, the red glue is fully mixed and the bubbles are removed.
It achieves rapid and thorough degassing of red glue, improves bonding strength and uniformity, avoids the risk of component displacement and poor circuit connection, and meets the production needs of the electronics industry.
Smart Images

Figure CN223516985U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a defoaming device technical field especially for a quick defoaming device. BACKGROUND
[0002] Red glue, as an important industrial adhesive, is widely used in electronic, automobile, aerospace and other fields. In the electronic industry, red glue is mainly used for fixing and bonding of components in SMT (surface mount technology). However, in the process of using red glue, the problem of air bubbles has always been a technical problem to be solved.
[0003] The existence of air bubbles not only affects the bonding strength and uniformity of red glue, but also may cause serious consequences such as component displacement and poor circuit connection. In addition, if the air bubbles are not completely removed, it may affect the flowability of red glue, cause empty points or insufficient glue. With the rapid development of electronic industry, the requirement for red glue defoaming process is getting higher and higher, and more efficient and stable defoaming equipment is needed to meet the production demand. Therefore, a quick defoaming device is provided. SUMMARY
[0004] The main purpose of the utility model is to provide a quick defoaming device to solve the problems in the related art.
[0005] In order to achieve the above purpose, according to one aspect of the utility model, a quick defoaming device is provided, which comprises a bottom plate, a defoaming device is arranged on the bottom plate, the defoaming device at least comprises a shell, a stirring cavity for placing red glue is arranged in the shell, a stirring part for stirring red glue is rotatably arranged on the top of the shell, the stirring part at least comprises a spiral stirring rod and a plurality of stirring rods, a spoiler is fixedly arranged on the side wall of the stirring rod, and the inclination angles of the spoilers are different.
[0006] Further, the stirring part further comprises a fixed plate, a connecting ring is fixedly arranged on the bottom of the fixed plate near the peripheral edge, and two annular protrusions are fixedly arranged on the outer wall of the connecting ring.
[0007] Further, a groove is arranged on the top of the shell, and the connecting ring is inserted into the groove.
[0008] Further, the fixed plate is a T-shaped cylinder, the diameter of the upper part of the fixed plate is larger than that of the lower part, and a power source is fixedly arranged on the top of the fixed plate.
[0009] Further, a feeding cavity is arranged on the top of the stirring cavity, the lower part of the fixed plate is inserted into the stirring cavity, and the spiral stirring rod is fixedly arranged at the center of the bottom of the fixed plate.
[0010] Further, the width of the spoiler gradually increases from top to bottom.
[0011] Further, the bottom of the fixed plate is provided with a plurality of limiting grooves, one end of the stirring rod is screw-mounted in the limiting groove, and the stirring rods are arranged in a circular array with the center of the fixed plate as the center.
[0012] Further, the top of the limiting groove is provided with a screw groove, and the top of the stirring rod is fixedly connected with a fixed rod, and the fixed rod is screw-mounted in the screw groove.
[0013] Further, one end of the fixed rod is screw-provided with a nut, and the nut is located on the upper surface of the fixed plate.
[0014] Further, the bottom center of the shell is fixedly provided with a vibration motor, and the sidewall of the shell is fixedly provided with a vacuum pump for air extraction.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. In the quick defoaming device, the stirring part is arranged in a plug-in manner, which is convenient and simple to disassemble, the red glue is continuously rolled up, thrown and mixed by the spiral stirring rod, so that the red glue is fully contacted and reacted, a plurality of stirring rods are arranged in an array, the inclination angles of the trapezoidal spoiler plates on the stirring rods are different, the stirring rods can generate fluid power in different directions when rotating, and the red glue is dispersed and mixed more effectively, so that the defoaming is accelerated.
[0017] 2. In the quick defoaming device, the bottom of the shell is also provided with a vibration motor, and the vibration at a low frequency is beneficial to the gradual discharge of the bubbles in the red glue from the bottom upwards, so as to further realize the defoaming. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole structure schematic view of the quick defoaming device in the preferred embodiment of the utility model;
[0019] Figure 2 It is a cross-sectional structure schematic view of the quick defoaming device in the preferred embodiment of the utility model;
[0020] Figure 3 It is a shell structure schematic view in the preferred embodiment of the utility model;
[0021] Figure 4 It is a whole structure schematic view of the stirring part in the preferred embodiment of the utility model;
[0022] Figure 5 It is a front structure schematic view of the stirring part in the preferred embodiment of the utility model;
[0023] Figure 6 It is a cross-sectional structure schematic view of the stirring part in the preferred embodiment of the utility model;
[0024] Figure 7 For the preferred embodiment of the utility model as Figure 6 The structure of A in the middle is enlarged and shown schematically.
[0025] Illustration:
[0026] 1, bottom plate; 2, shell; 21, stirring cavity; 23, groove;
[0027] 3, stirring part; 31, fixed plate; 311, limiting groove; 312, screw groove; 32, connecting ring; 33, spiral stirring rod; 34, stirring rod; 341, spoiler; 342, fixed rod; 35, nut;
[0028] 4, vacuum pump; 5, vibration motor; 6, power source. DETAILED DESCRIPTION
[0029] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.
[0030] Please refer to Figures 1-7 The purpose of the present embodiment is to provide a rapid defoaming device, which comprises a bottom plate 1, wherein the bottom plate 1 is provided with a defoaming device, and the defoaming device at least comprises a shell 2, wherein the shell 2 is fixedly provided with supporting legs at the bottom four corner edges, the supporting legs are arranged on the upper surface of the bottom plate 1, and the supporting legs are conical, the diameter gradually decreases from bottom to top, the contact area with the bottom plate 1 is increased, the stability is high, and stable supporting force can be provided.
[0031] A stirring cavity 21 for placing red glue is formed in the shell 2, a stirring part 3 for stirring the red glue is rotatably arranged at the top of the shell 2, the stirring part 3 at least comprises a spiral stirring rod 33 and a plurality of stirring rods 34, a spoiler 341 is fixedly arranged on the side wall of the stirring rod 34, and the inclination angles of the spoilers 341 are irregularly arranged and different from each other.
[0032] The stirring part 3 further comprises a fixed plate 31, the fixed plate 31 is fixedly provided with a connecting ring 32 near the bottom of the four peripheral edges, and two annular protrusions are fixedly arranged on the outer wall of the connecting ring 32.
[0033] The top of the shell 2 is provided with a groove 23, two annular grooves are formed in the inner wall of the groove 23, the connecting ring 32 is inserted into the groove 23, and the annular protrusion is matched and clamped with the annular groove. When the connecting ring 32 is inserted into the groove 23, the annular protrusion on the connecting ring 32 will naturally be clamped with the annular groove in the inner wall of the groove. This clamping method is not only stable and reliable, but also can effectively prevent the stirring part 3 from shaking or falling off during the working process, thereby ensuring the stable operation of the whole equipment.
[0034] The fixed plate 31 is a T-shaped cylinder, the upper part of the fixed plate 31 has a larger diameter than the lower part, and the top of the fixed plate 31 is fixedly provided with a power source 6, which is preferably a micro motor. The output shaft of the micro motor is fixedly connected with the center of the top of the fixed plate 31. The fixed plate 31 is driven to rotate by the power source 6, and the micro motor is fixedly installed on the external motor frame.
[0035] The top of the stirring cavity 21 is provided with a feeding cavity, the lower part of the fixed plate 31 is inserted into the stirring cavity 21, and the spiral stirring rod 33 is fixedly arranged at the center of the bottom of the fixed plate 31. The spiral blades of the spiral stirring rod 33 not only increase the contact area with the red glue, but also effectively disperse, mix and defoam the red glue through the centrifugal force generated by rotation.
[0036] During the stirring process, the spiral stirring rod 33 rotates around the axis of the fixed plate 31 at a certain speed under the drive of the power source 6. With the rotation of the spiral stirring rod 33, the red glue is continuously rolled up, thrown down and mixed, so as to realize the sufficient contact and reaction between the red glue. At the same time, the rotation of the spiral stirring rod 33 also generates strong shearing force and impact force, which helps to quickly discharge the bubbles in the red glue, so as to achieve the purpose of defoaming.
[0037] The width of the spoiler 341 gradually increases from top to bottom, and the bottom of the spoiler 341 has a larger width, which can better contact with the bottom red glue, increase the contact area of stirring, and as shown in Figure 5 The vertical section side wall of the spoiler 341 is designed to be inclined upward and gradually reduced, which helps to form a bubble channel from bottom to top, and is more conducive to guiding the bubbles in the bottom red glue upward, thereby improving the stirring efficiency and defoaming efficiency.
[0038] A plurality of limiting grooves 311 are fixedly formed in the bottom of the fixed plate 31, and the stirring rods 34 are arranged in a circular array with the center of the fixed plate 31 as the center. Since the stirring rods 34 are arranged in a circular array with the center of the fixed plate 31 as the center, a more uniform and strong stirring force field can be formed when the stirring part rotates, thereby improving the stirring effect and defoaming efficiency,
[0039] Since one end of the stirring rod 34 is threadedly installed in the limiting groove 311, the angle of the stirring rod 34 can be adjusted at will, thereby realizing the rotational adjustment of the angle of the spoiler 341. By adjusting the angle of the spoiler 341, the turbulence of the stirring cavity 21 can be adjusted, so that the stirring rod 34 can generate fluid power in different directions during rotation, thereby realizing the control of the defoaming efficiency.
[0040] A screw groove 312 is formed in the top of the limiting groove 311, and a fixed rod 342 is fixedly connected to the top of the stirring rod 34. The fixed rod 342 is threadedly installed in the screw groove 312. The limiting groove 311 at the bottom of the fixed plate 31 not only provides accurate positioning for the stirring rod 34, but also provides key support for the stable installation of the stirring rod 34 through the screw groove 312 formed in the top thereof.
[0041] One end of the fixed rod 342 is threadedly provided with a nut 35, and the nut 35 is located on the upper surface of the fixed plate 31. The nut 35 is used to fixedly install the stirring rod 34 on the fixed plate 31. When the stirring rod 34 is screwed into the screw groove 312 and reaches a predetermined position, the nut 35 can be tightened on the fixed rod 342, so that the lower surface of the nut 35 is tightly attached to the fixed plate 31. The lower surface of the nut 35 and the fixed plate 31 are also provided with a gasket. The main function of the gasket is to increase the contact area, disperse the pressure, prevent the fastener from loosening, and thus ensure that the stirring rod 34 will not loosen or fall off due to vibration or external force.
[0042] This installation method not only facilitates the installation and disassembly work of the operator, but also makes the structure of the entire stirring part 3 more compact and neat. At the same time, the tightening degree of the nut 35 can also be adjusted according to the actual situation to ensure the stability and reliability of the stirring rod 34 during the stirring process.
[0043] A vibration motor 5 is fixedly arranged at the center of the bottom of the shell 2. The vibration motor 5 is usually more suitable for high-viscosity red glue at a lower frequency (for example, 20Hz-50Hz), because low-frequency vibration can provide longer waveforms, which helps the rising of larger bubbles. A smaller amplitude (such as 1mm-3mm) is required because a larger amplitude may help larger bubbles rise in some cases. In order to be more suitable for fine operation, a small amplitude is selected to avoid introducing new bubbles and reducing unnecessary disturbance. The appropriate vibration time is determined according to the capacity and needs of the red glue, which is usually from a few minutes to half an hour.
[0044] A vacuum pump 4 for air extraction is fixedly arranged on one side wall of the shell 2. When the red glue to be defoamed is injected into the defoaming cylinder of the device to form a closed environment, the vacuum pump 4 extracts air from the stirring cavity 21 through the vacuum pump, so as to form a negative pressure environment in the stirring cavity 21, thereby forcing the bubbles in the red glue to escape.
[0045] The utility model discloses a stirring cavity 21 is set up in the shell 2, and the stirring cavity 21 is provided with the stirring part 3, the stirring part 3 is provided with the spiral stirring rod 33 and the stirring rod 34, the shell 2 bottom center installs the vibration motor 5, and the shell 2 one side lateral wall installs the vacuum pump 4, injects red gum to the stirring cavity 21, and the stirring rod 34 one end is screwed in the limiting groove 311, and the screwing installation depth of each stirring rod 34 is different, in this process, the fixed rod 342 is screwed in the screw groove 312, and the fixed rod 342 one end stretches out fixed plate 31 top, when the stirring rod 34 position adjustment is finished, the fixed rod 342 stretchout end screwing sets the nut 35, makes the nut 35 lower surface and fixed plate 31 upper surface fit to fix the position of fixed rod 342 through the screwing of nut 35, thereby the position of stirring rod 34 is fixed, then the connecting ring 32 is inserted and is set in the recess 23, with the in-depth of annular protruding and the clamping of ring groove to realize the fixation of stirring part 3 on the shell 2, then the air in the stirring cavity 21 is extracted and is simply defoamed through the vacuum pump 4, the fixed plate 31 is rotated through the power source 6 drive, thereby spiral stirring rod 33 and stirring rod 34 are rotated to stir red gum, and then drive vibration motor 5 uses low frequency vibration to export the bubble in red gum upwards, gradually completes the defoaming work of red gum.
[0046] The above, only is the preferred embodiment of the utility model, and is not to the utility model make any form's limit, although the utility model has disclosed as above with the preferred embodiment, however is not used to limit the utility model, any person skilled in the art, when can utilize the technical content disclosed above makes a little more change or modification is equivalent variation equivalent embodiment, but as long as does not leave the utility model technical scheme range, according to the technical essence of the utility model to the above embodiment of any brief introduction modification, equivalent variation and modification, still belong to the utility model technical scheme's range.
Claims
1. A rapid defoaming device comprising a base plate (1) on which a defoaming device is arranged, the defoaming device comprising at least a housing (2), characterized in that, The shell (2) is provided with a stirring cavity (21) for placing red glue, and the shell (2) is provided with a stirring part (3) for stirring the red glue at the top, wherein the stirring part (3) comprises at least a spiral stirring rod (33) and a plurality of stirring rods (34), and the side wall of the stirring rod (34) is fixedly provided with a spoiler (341), and the inclination angles of the spoilers (341) are different.
2. The rapid defoaming device of claim 1, wherein The stirring part (3) further comprises a fixed plate (31), and the bottom of the fixed plate (31) is fixedly provided with a connecting ring (32) near the peripheral edge, and the outer wall of the connecting ring (32) is fixedly provided with two annular protrusions.
3. The rapid defoaming device of claim 2, wherein The shell (2) is provided with a groove (23) at the top, and the connecting ring (32) is inserted into the groove (23).
4. The rapid defoaming device of claim 2, wherein The fixed plate (31) is a T-shaped cylinder, the upper part of the fixed plate (31) has a larger diameter than the lower part, and the top of the fixed plate (31) is fixedly provided with a power source (6).
5. The rapid defoaming device of claim 2, wherein The stirring cavity (21) is provided with a feeding cavity at the top, the lower part of the fixed plate (31) is inserted into the stirring cavity (21), and the spiral stirring rod (33) is fixedly arranged at the center of the bottom of the fixed plate (31).
6. The rapid defoaming device of claim 1, wherein The width of the spoiler (341) gradually increases from top to bottom.
7. The rapid defoaming device of claim 2, wherein The bottom of the fixed plate (31) is fixedly provided with a plurality of limiting grooves (311), one end of the stirring rod (34) is threadedly mounted in the limiting groove (311), and the stirring rod (34) is arranged in a circular array with the center of the fixed plate (31) as the center.
8. The rapid defoaming device of claim 7, wherein The top of the limiting groove (311) is provided with a screw groove (312), and the top of the stirring rod (34) is fixedly connected with a fixed rod (342), and the fixed rod (342) is threadedly mounted in the screw groove (312).
9. The rapid defoaming device of claim 8, wherein One end of the fixed rod (342) is threadedly provided with a nut (35), and the nut (35) is located on the upper surface of the fixed plate (31).
10. The rapid defoaming device of claim 1, wherein The bottom center of the shell (2) is fixedly provided with a vibration motor (5), and one side wall of the shell (2) is fixedly provided with a vacuum pump (4) for air extraction.