Filter pressing device for zinc ingot production
By introducing extrusion and cleaning mechanisms into the zinc ingot production filter press, and utilizing a PLC controller and motor drive system to achieve precise control of the filter press force and automatic cleaning, the problem of inaccurate force control in traditional devices is solved, thereby improving production efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202422920675.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional zinc ingot production filter presses cannot precisely control the extrusion pressure, resulting in damage to the filter plates or poor extrusion effect, which affects production efficiency.
It employs a squeezing mechanism and a cleaning mechanism. The pressure value is set by a PLC controller, and the motor drives the lead screw and adjusting rod to drive the pressure sensor and squeezing plate to achieve precise control. Combined with the slide bar and telescopic column to stabilize the squeezing plate, the cleaning mechanism achieves automatic cleaning through the movable rod and brush rod.
It achieves precise control of the extrusion pressure during the filter pressing process, avoids damage to the filter plates, improves production efficiency, keeps the equipment clean, and meets the usage requirements for zinc ingot production.
Smart Images

Figure CN223517000U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to zinc ingot production technical field, concretely for a kind of filter-pressing device for zinc ingot production. BACKGROUND
[0002] Electrolytic zinc is the wet metallurgical process that zinc ore is crushed, combined, impurity-removed, and electrolyzed after being adjusted, wherein the combination is the process that zinc ore powder is slurried and combined reaction is carried out by adding sulfuric acid in combination barrel, and the combination can obtain soluble zinc sulfate, which is convenient for electrolysis operation in later period, but now some waste slag containing zinc elements are used as raw materials, and no matter what kind of raw material is used, the product after combination is removed by filter-pressing to remove solid slag, thus the filter-pressing device for zinc ingot production plays an important role.
[0003] According to the patent document CN209865408U, a filter press is disclosed, which includes a machine body, a plurality of filter plates arranged in the machine body, a water outlet arranged below the filter plates, and two turning plates arranged on both sides of the machine body. The utility model adds a chute below the turning plates of the filter press to prevent liquid from splashing out during the filter pressing process, better protect the steel structure of the filter press from corrosion, avoid ground liquid and floor corrosion, and improve the operation rate of the equipment.
[0004] The current filter-pressing device for zinc ingot production cannot accurately control the extrusion force during daily use, and excessive extrusion force can easily cause damage to the filter plate, while insufficient extrusion force can easily result in poor extrusion effect, which affects the zinc ingot production work and cannot meet the use requirements. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a filter-pressing device for zinc ingot production to solve the problem of the current filter-pressing device for zinc ingot production, which cannot accurately control the extrusion force during daily use, and excessive extrusion force can easily cause damage to the filter plate, while insufficient extrusion force can easily result in poor extrusion effect, which affects the zinc ingot production work and cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a filter-pressing device for zinc ingot production, which includes a frame, an extrusion mechanism arranged on one side of the frame, an inlet pipe of the extrusion mechanism, a filter plate communicated with one side of the inlet pipe, a bracket fixedly connected to the top of the outer side of the frame, a motor fixedly connected to the left side of the bracket, a lead screw fixedly connected to the output end of the motor, an adjusting rod threadedly connected to the surface of the lead screw, a vertical plate fixedly connected to the bottom of the adjusting rod, a pressure sensor fixedly connected to one side of the vertical plate, and an extrusion plate fixedly connected to one side of the pressure sensor.
[0007] Preferably, the other side of the frame is provided with a cleaning mechanism, the cleaning mechanism comprises a base, the top of the inner wall of the base is fixedly connected with the frame, the rear side of the bottom of the adjusting rod is fixedly connected with a fixed rod, one side of the fixed rod is movably connected with a movable rod, one side of the movable rod is movably connected with a connecting column, the bottom of the connecting column is fixedly connected with a connecting rod, one side of the connecting rod is fixedly connected with a fixed column, one side of the fixed column is fixedly connected with a brush rod.
[0008] Preferably, the inner cavity of the adjusting rod is slidably connected with a sliding rod, and the two sides of the sliding rod are fixedly connected with the support.
[0009] Preferably, the left side of the frame is provided with a circular hole, and the inner cavity of the circular hole is fixedly connected with the feeding pipe.
[0010] Preferably, the front end and the rear end of the right side of the extrusion plate are fixedly connected with telescopic columns, and the right side of the telescopic column is fixedly connected with the frame.
[0011] Preferably, the inner cavity of the brush rod is slidably connected with a cylinder, and the front surface and the back surface of the cylinder are fixedly connected with the base.
[0012] Preferably, the back surface of the base is provided with a rectangular groove, and the height of the rectangular groove is twice the thickness of the connecting rod.
[0013] Preferably, the front side and the rear side of the inner cavity of the frame are provided with sliding grooves, the inner cavities of the sliding grooves are slidably connected with sliding blocks, and one side of the sliding block is fixedly connected with the filter plate.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1. By setting the extrusion mechanism, setting the pressure value through the external PLC controller, when working, the material is discharged into the inner cavity of the filter plate through the feeding pipe, then the motor is started, the screw rod is driven to rotate through the motor, the adjusting rod is moved, the vertical plate is moved, the pressure sensor is moved, the extrusion plate is moved, the filter plate is extruded through the extrusion plate, and after the pressure sensor detects that the pressure value is the same as the set value, the filter pressing work can be completed, at this time, the PLC controller controls the motor to stop working.
[0016] 2. By setting the cleaning mechanism, when the filter pressing work is carried out, the adjusting rod moves, the fixed rod moves, the movable rod moves, the connecting column moves, the connecting rod moves, the fixed column moves, and the brush rod moves, so that the bottom of the inner cavity of the base is brushed. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic view in the first visual angle state of the utility model.
[0018] Figure 2 is the first perspective structure schematic view under the section state of the utility model;
[0019] Figure 3 is the first perspective structure schematic view under the section state of the utility model;
[0020] Figure 4 is the second perspective structure schematic view under the section state of the utility model.
[0021] In the figure: 1, frame body; 2, extrusion mechanism; 201, feed pipe; 202, filter plate; 203, support; 204, motor; 205, screw rod; 206, adjusting rod; 207, sliding rod; 208, vertical plate; 209, pressure sensor; 210, extrusion plate; 211, telescopic column; 3, cleaning mechanism; 301, base; 302, fixed rod; 303, movable rod; 304, connecting column; 305, connecting rod; 306, fixed column; 307, brush rod; 308, cylinder. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides a technical scheme: a filter press device for zinc ingot production, including frame body 1, frame body 1 one side is provided with extrusion mechanism 2, and extrusion mechanism 2 includes feed pipe 201, and the one side communication of feed pipe 201 has filter plate 202, and the top fixed connection of frame body 1 outside has support 203, and the left side fixed connection of support 203 has motor 204, and the output fixed connection of motor 204 has lead screw 205, and the surface screw thread connection of lead screw 205 has adjusting rod 206, and the bottom fixed connection of adjusting rod 206 has vertical board 208, and the one side fixed connection of vertical board 208 has pressure sensor 209, and the one side fixed connection of pressure sensor 209 has extrusion plate 210, by setting extrusion mechanism 2, by the pressure value of external PLC controller setting, when working, material is arranged to filter plate 202 inner chamber through feed pipe 201, then starts motor 204, and the rotation of lead screw 205 is driven by motor 204, and adjusting rod 206 is removed by lead screw 205, and adjusting rod 206 drives vertical board 208 to move, and vertical board 208 drives pressure sensor 209 to move, and extrusion plate 210 is removed by pressure sensor 209, and the extrusion of filter plate 202 is through extrusion plate 210, after the pressure sensor 209 detects that pressure value and setting value are same, can complete filter pressing work, at this moment, PLC controller will control motor 204 to stop working, the inner chamber sliding connection of adjusting rod 206 has slide rod 207, and the both sides of slide rod 207 are fixedly connected with support 203, by setting slide rod 207, the work of adjusting rod 206 is stabilized, and adjusting rod 206 is balancedly supported, so as to avoid the rotation of adjusting rod 206, the left side of frame body 1 is provided with round hole, and the inner chamber of round hole is fixedly connected with feed pipe 201, by setting round hole, the limiting of feed pipe 201 is convenient, and the work of feed pipe 201 is stable, and the front end and rear end of extrusion plate 210 right side are fixedly connected with telescopic column 211, and the right side of telescopic column 211 is fixedly connected with frame body 1, by setting telescopic column 211, the work of extrusion plate 210 is stabilized, and extrusion plate 210 is balancedly supported, and the front side and rear side of frame body 1 inner chamber are provided with sliding groove, and the inner chamber sliding connection of sliding groove has sliding block, and the one side of sliding block is fixedly connected with filter plate 202, by setting sliding groove and sliding block, the work of filter plate 202 is stabilized, and filter plate 202 is balancedly supported.
[0024] Please refer to Figure 2 、 Figure 3 and Figure 4The other side of the frame body 1 is provided with a cleaning mechanism 3, the cleaning mechanism 3 comprises a base 301, the top of the inner wall of the base 301 is fixedly connected with the frame body 1, the rear side of the bottom of the adjusting rod 206 is fixedly connected with a fixed rod 302, one side of the fixed rod 302 is movably connected with a movable rod 303, one side of the movable rod 303 is movably connected with a connecting column 304, the bottom of the connecting column 304 is fixedly connected with a connecting rod 305, one side of the connecting rod 305 is fixedly connected with a fixed column 306, one side of the fixed column 306 is fixedly connected with a brush rod 307, by setting the cleaning mechanism 3, when the filter pressing work is carried out, the adjusting rod 206 drives the fixed rod 302 to move, the fixed rod 302 drives the movable rod 303 to move, the movable rod 303 drives the connecting column 304 to move, the connecting column 304 drives the connecting rod 305 to move, the connecting rod 305 drives the fixed column 306 to move, and the fixed column 306 drives the brush rod 307 to move, so as to brush the bottom of the inner cavity of the base 301.
[0025] Working principle: by setting the extrusion mechanism 2, the pressure value is set through the PLC controller of the external device, when working, the material is discharged into the inner cavity of the filter pressing plate 202 through the feeding pipe 201, then the motor 204 is started, the screw rod 205 is driven to rotate by the motor 204, the adjusting rod 206 is driven to move by the screw rod 205, the vertical plate 208 is driven to move by the adjusting rod 206, the pressure sensor 209 is driven to move by the vertical plate 208, the extrusion plate 210 is driven to move by the pressure sensor 209, the filter pressing plate 202 is extruded by the extrusion plate 210, after the pressure sensor 209 detects that the pressure value is the same as the set value, the filter pressing work can be completed, at this time, the PLC controller controls the motor 204 to stop working;
[0026] By setting the cleaning mechanism 3, when the filter pressing work is carried out, the adjusting rod 206 drives the fixed rod 302 to move, the fixed rod 302 drives the movable rod 303 to move, the movable rod 303 drives the connecting column 304 to move, the connecting column 304 drives the connecting rod 305 to move, the connecting rod 305 drives the fixed column 306 to move, and the fixed column 306 drives the brush rod 307 to move, so as to brush the bottom of the inner cavity of the base 301.
[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A filter press device for the production of zinc ingots, comprising a frame (1), characterized in that: One side of the frame (1) is provided with extrusion mechanism (2), the extrusion mechanism (2) includes feed pipe (201), one side of the feed pipe (201) is communicated with filter plate (202), the top of the frame (1) outside is fixedly connected with support (203), the left side of the support (203) is fixedly connected with motor (204), the output end of the motor (204) is fixedly connected with lead screw (205), the surface of the lead screw (205) is threadedly connected with adjusting rod (206), the bottom of the adjusting rod (206) is fixedly connected with vertical plate (208), one side of the vertical plate (208) is fixedly connected with pressure sensor (209), one side of the pressure sensor (209) is fixedly connected with extrusion plate (210).
2. A filter press device for the production of zinc ingots according to claim 1, characterized in that: The other side of the frame (1) is provided with cleaning mechanism (3), the cleaning mechanism (3) includes base (301), the top of the inner wall of the base (301) is fixedly connected with the frame (1), the rear side of the bottom of the adjusting rod (206) is fixedly connected with fixed rod (302), one side of the fixed rod (302) is movably connected with movable rod (303), one side of the movable rod (303) is movably connected with connecting column (304), the bottom of the connecting column (304) is fixedly connected with connecting rod (305), one side of the connecting rod (305) is fixedly connected with fixed column (306), one side of the fixed column (306) is fixedly connected with brush rod (307).
3. A filter press device for the production of zinc ingots according to claim 1, characterized in that: The inner cavity of the adjusting rod (206) is slidably connected with slide rod (207), both sides of the slide rod (207) are fixedly connected with support (203).
4. A filter press device for the production of zinc ingots according to claim 1, characterized in that: The left side of the frame (1) is provided with a circular hole, and the inner cavity of the circular hole is fixedly connected with the feed pipe (201).
5. A filter press device for the production of zinc ingots according to claim 1, characterized in that: The front end and the rear end of the right side of the extrusion plate (210) are fixedly connected with telescopic column (211), and the right side of the telescopic column (211) is fixedly connected with the frame (1).
6. A filter press device for the production of zinc ingots according to claim 2, characterized in that: The inner cavity of the brush rod (307) is slidably connected with cylinder (308), and the front surface and the back surface of the cylinder (308) are fixedly connected with base (301).
7. A filter press device for the production of zinc ingots according to claim 2, characterized in that: The back surface of the base (301) is provided with a rectangular groove, and the height of the rectangular groove is twice the thickness of the connecting rod (305).
8. A filter press device for the production of zinc ingots according to claim 1, characterized in that: The front side and the rear side of the inner cavity of the frame (1) are provided with sliding grooves, and the inner cavities of the sliding grooves are slidably connected with sliding blocks, and one side of the sliding block is fixedly connected with the filter plate (202).
Citation Information
Patent Citations
Filter press
CN209865408U