Organic fertilizer stacking and mixing device

By designing an organic fertilizer superimposed mixing device, the process of mixing cake meal and microbial powder and spraying water was automated, which solved the problems of site waste and low efficiency caused by manual inoculation and watering, and achieved precise control and efficient fermentation preparation.

CN223517323UActive Publication Date: 2025-11-07CHANGSHA XINYUAN AMINO ACID BIOLOGICAL FERTILIZERCO
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Patent Information

Application Number
CN202422900994.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-07
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In existing technologies, organic fertilizer fermentation requires manual application of bacteria and water, which occupies a large area and is difficult to control the amount of water and bacteria, resulting in labor waste and low efficiency.

Method used

Design an organic fertilizer superimposed mixing device, including a feeding mechanism, a spiral mixing mechanism and a water spraying mechanism. The device uses a conveyor belt to transport cake and microbial powder, and achieves automated mixing and spraying through the spiral mixing and water spraying mechanism. The water spraying volume is controlled by a water level pressure sensor and a moisture content probe.

Benefits of technology

It eliminates the need for manual inoculation and watering, saving space and manpower, and enables precise control of water volume, improving mixing efficiency and automation of pre-fermentation preparation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of organic fertilizer production, in particular to an organic fertilizer stacking and mixing device which comprises a feeding mechanism and a spiral stirring mechanism located at the front end of the feeding mechanism, the spiral stirring mechanism comprises a stirring barrel and a first motor, the stirring barrel is horizontally and transversely placed, and the first motor is fixedly arranged at one end of the stirring barrel; a spiral auger is rotatably arranged in the stirring barrel in the axial direction, the output end of the first motor is fixedly connected with the spiral auger, a feeding hopper is fixedly arranged on the stirring barrel and located at the first motor end of the upper portion of the stirring barrel, and the feeding hopper is located under the conveying direction end of the conveying belt; through cooperative use of the conveying belt, the supporting frame, the cake hopper, the door-shaped frame, the fungus powder hopper, the stirring barrel, the first motor and the feeding hopper, when the organic fertilizer is mixed, the materials do not need to be spread out for manual fungus spreading and water spraying, and the use of a site is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to organic fertilizer production technical field especially relates to a kind of organic fertilizer superposition mixing device. BACKGROUND

[0002] Organic fertilizer refers to the excrement of animal or plant residues and other organic matter-rich by-products resources as main raw material, after fermentation, the fertilizer formed.Organic fertilizer has the characteristics of improving soil, cultivating soil fertility, improving soil nutrient activity, purifying soil ecological environment, guaranteeing high-quality and high-yield of crops, etc., is the irreplaceable fertilizer of facility crop cultivation.

[0003] Organic fertilizer needs to add bacteria and water before fermentation to meet its fermentation needs, in order to add suitable bacteria and water, currently mainly spread the material manually to spray bacteria and water, which not only needs to occupy a large area and waste a lot of manpower, but also is difficult to control the amount of water and bacteria added, in order to solve this problem, an organic fertilizer superposition mixing device is provided. SUMMARY

[0004] The utility model provides the following technical scheme in view of the deficiency of prior art: an organic fertilizer superposition mixing device, comprising:

[0005] A feeding mechanism, the feeding mechanism includes a conveyor belt, a support frame and a door-shaped frame, the support frame is fixedly arranged on the baffle on both sides of the conveyor belt, a cake meal hopper is fixedly arranged on the support frame, the door-shaped frame is fixedly arranged on the baffle on both sides of the conveyor belt, and a bacterial powder hopper is fixedly arranged on the door-shaped frame;

[0006] A spiral stirring mechanism located at the front end of the feeding mechanism, the spiral stirring mechanism includes a stirring cylinder and a first motor, the stirring cylinder is placed horizontally and transversely, a first motor is fixedly arranged at one end of the stirring cylinder, a spiral auger is rotatably arranged in the stirring cylinder along the axial direction, the output end of the first motor is fixedly connected with the spiral auger, a feeding hopper is fixedly arranged on the stirring cylinder, the feeding hopper is located at the upper end of the stirring cylinder, and the first motor end, and the feeding hopper is located directly below the end of the conveying direction of the conveyor belt;

[0007] A water spraying mechanism fixedly arranged on the upper part of the spiral stirring mechanism.

[0008] As an improvement of the above technical scheme, the water spraying mechanism includes a water tank and a water pump, the water tank and the water pump are fixedly arranged on the upper part of the stirring cylinder, a connecting pipe is fixedly arranged on one side of the water tank, the other end of the connecting pipe is detachably connected with the water pump, at least two spray heads are fixedly arranged on the stirring cylinder, a communication pipe is fixedly arranged on the side surface of the water pump, and the communication pipe is detachably connected with the spray heads.

[0009] As the improvement of the above technical scheme, a pair of feeding rollers are rotatably arranged in the door-shaped frame, the pair of feeding rollers are arranged at the bottom discharge port of the fungus powder hopper, the fungus powder hopper discharge port is attached to the feeding roller, a pair of roller brushes are rotatably arranged in the door-shaped frame, the roller brushes are respectively attached to the outer wall of the feeding roller, a worm wheel is fixedly arranged at one end of the feeding roller, a second motor is fixedly arranged at one side of the door-shaped frame, a worm is fixedly arranged at the output end of the second motor, the worm is engaged with the worm wheel, a first gear is fixedly arranged at the other end of the feeding roller, and a second gear is fixedly arranged at one end of the roller brush, the first gear is engaged with the second gear.

[0010] As the improvement of the above technical scheme, a water level pressure sensor is fixedly arranged at the bottom of the water tank, an electric control valve is fixedly arranged on the connecting pipe, the electric control valve is located between the two spray heads, at least two moisture content probes are fixedly arranged at the bottom of the stirring drum, and the moisture content probes are located below the spray heads and close to one side of the feeding hopper.

[0011] As the improvement of the above technical scheme, the spray heads are linearly and integrally arranged, and the spray heads penetrate the top of the stirring drum.

[0012] As the improvement of the above technical scheme, the moisture content probes are linearly and integrally arranged, and the moisture content probes penetrate the bottom of the stirring drum.

[0013] The beneficial effects of the present application are as follows:

[0014] 1. The cooperation of the conveying belt, the support frame, the cake meal hopper, the door-shaped frame, the fungus powder hopper, the stirring drum, the first motor and the feeding hopper can save the use of the site when mixing the organic fertilizer without spreading the material manually to spray the fungus and water.

[0015] 2. The cooperation of the water tank, the water pump, the connecting pipe, the spray head and the connecting pipe can spray the water in the stirring drum through the spray head, spray the mixed fungus and cake meal in the stirring drum without manual spraying, and better control the water spraying amount. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view structure of the present application;

[0017] Figure 2 It is a position relationship diagram of the cake meal hopper and the fungus powder hopper of the present application;

[0018] Figure 3 It is a cross-sectional view of the stirring drum of the present application;

[0019] Figure 4 It is a cross-sectional view of the fungus powder hopper of the present application;

[0020] Reference signs: 1, feeding mechanism; 11, conveying belt; 12, support frame; 13, cake hopper; 14, door frame; 15, bacteria powder hopper; 2, spiral stirring mechanism; 21, stirring cylinder; 22, first motor; 23, spiral auger; 24, feeding hopper; 3, water spraying mechanism; 31, water tank; 32, water pump; 33, connecting pipe; 34, spray head; 35, communication pipe; 36, moisture content probe; 141, feeding roller; 142, roller brush; 143, worm gear; 144, second motor; 145, worm; 146, first gear; 147, second gear; 311, water level pressure sensor; 351, electric control valve. DETAILED DESCRIPTION

[0021] The implementation of the present application will be described in detail through specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the disclosure. The present application can also be implemented or applied in different specific ways, and various modifications or changes can be made based on different viewpoints and applications without departing from the spirit of the present application.

[0022] Before fermentation, organic fertilizer needs to be inoculated with bacteria and water to meet the fermentation requirements. In order to add appropriate bacteria and water, the material is currently spread manually to spray bacteria and water. This not only requires a large amount of space and a large amount of labor, but also makes it difficult to control the amount of water and bacteria added.

[0023] To solve this problem, please refer to Figures 1-4 An organic fertilizer stacking and mixing device, comprising:

[0024] The feeding mechanism 1 comprises a conveying belt 11, a support frame 12 and a door frame 14. The support frame 12 is fixedly arranged on the baffle on both sides of the conveying belt 11. The cake hopper 13 is fixedly arranged on the support frame 12. The door frame 14 is fixedly arranged on the baffle on both sides of the conveying belt 11. The bacteria powder hopper 15 is fixedly arranged on the door frame 14.

[0025] The spiral stirring mechanism 2 is located at the front end of the feeding mechanism 1. The spiral stirring mechanism 2 comprises a stirring cylinder 21 and a first motor 22. The stirring cylinder 21 is horizontally placed. The first motor 22 is fixedly arranged at one end of the stirring cylinder 21. The spiral auger 23 is rotatably arranged in the stirring cylinder 21 along the axial direction. The output end of the first motor 22 is fixedly connected with the spiral auger 23. The feeding hopper 24 is fixedly arranged on the stirring cylinder 21. The feeding hopper 24 is located at the upper end of the stirring cylinder 21 and at the end of the first motor 22. The feeding hopper 24 is located directly below the conveying direction end of the conveying belt 11.

[0026] The water spraying mechanism 3 is fixedly arranged on the upper part of the spiral stirring mechanism 2.

[0027] When in use, the cake meal and the fungus powder are respectively placed in the cake meal hopper 13 and the fungus powder hopper 15, the cake meal is the solid residue left after the oil crop seeds are pressed, and falls on the conveying belt 11 through the discharge port, and is conveyed by the conveying belt 11, the fungus powder and the cake meal are transported to the end of the conveying belt 11 and fall into the stirring cylinder 21 through the feeding hopper 24, the first motor 22 is started, the first motor 22 drives the spiral auger 23 to rotate, the cake meal and the fungus powder in the stirring cylinder 21 are stirred and mixed together by the rotation of the spiral auger 23, and are pushed to the other end of the stirring cylinder 21, and the mixed cake meal and fungus powder are discharged from the end of the stirring cylinder 21 and collected for fermentation.

[0028] The water spraying mechanism 3 comprises a water tank 31 and a water pump 32, the water tank 31 and the water pump 32 are fixedly arranged on the upper portion of the stirring cylinder 21, the water tank 31 is fixedly provided with a connecting pipe 33 on one side, the other end of the connecting pipe 33 is detachably connected with the water pump 32, at least two spray heads 34 are fixedly arranged on the stirring cylinder 21, a communication pipe 35 is fixedly arranged on the side of the water pump 32, and the communication pipe 35 is detachably connected with the spray heads 34, the spray heads 34 are linearly and integrally arranged, and the spray heads 34 all penetrate the top portion of the stirring cylinder 21.

[0029] When the cake meal and the fungus powder are mixed and stirred, the water pump 32 pumps out the water in the water tank 31 through the connecting pipe 33, and then injects the water into the spray heads 34 through the communication pipe 35, and the spray heads 34 spray the water on the mixed material of the cake meal and the fungus powder.

[0030] A pair of feeding rollers 141 are rotatably arranged in the door-shaped frame 14, the pair of feeding rollers 141 are located at the discharge port of the fungus powder hopper 15, the discharge port of the fungus powder hopper 15 is attached to the feeding rollers 141, a pair of roller brushes 142 are rotatably arranged in the door-shaped frame 14, the roller brushes 142 are respectively attached to the outer walls of the feeding rollers 141, worm wheels 143 are fixedly arranged at one end of the feeding rollers 141, a second motor 144 is fixedly arranged on one side of the door-shaped frame 14, a worm shaft 145 is fixedly arranged on the output end of the second motor 144, the worm shaft 145 is engaged with the worm wheels 143, first gears 146 are fixedly arranged at the other end of the feeding rollers 141, second gears 147 are fixedly arranged at one end of the roller brushes 142, and the first gears 146 are engaged with the second gears 147.

[0031] In use, the second motor 144 is started, the second motor 144 drives the worm 145 to rotate, the worm 145 drives the feeding roller 141 to relatively rotate to the middle through the worm gear 143, the fungus powder in the fungus powder hopper 15 is discharged from between the feeding roller 141 to fall on the conveying belt through the rotation of the feeding roller 141, the feeding roller 141 drives the first gear 146 to rotate, the first gear 146 drives the second gear 147 to rotate, the second gear 147 drives the roller brush 142 to rotate, the rotation of the roller brush 142 brushes off the fungus powder adhered on the feeding roller 141, and the fungus powder is discharged through the second motor 144.

[0032] The water level pressure sensor 311 is fixed at the bottom of the water tank 31, the electric control valve 351 is fixed on the communicating pipe 35, the electric control valve 351 is located between the two spray heads 34, at least two moisture content probes 36 are fixed at the bottom of the stirring cylinder 21, the moisture content probes 36 are located below the spray heads 34 and close to one side of the feeding hopper 24, the moisture content probes 36 are linearly and regularly arranged, and the moisture content probes 36 all penetrate the bottom of the stirring cylinder 21.

[0033] In use, the water level pressure sensor 311 in the water tank 31 detects the water level in the water tank 31, so that the water level in the water tank 31 is kept at a normal position, and the problem of water shortage does not occur, the moisture content probes 36 monitor the moisture content of the cake and fungus powder mixture in the stirring cylinder 21, the water pump 32 is controlled through the monitoring data of the moisture content probes 36, the water outlet speed of the water pump 32 is adjusted, the moisture content probes 36 away from the feeding hopper 24 monitor the moisture content of the cake and fungus powder mixture after water is added, and whether the water added is sufficient is monitored, when the water added is insufficient, the electric control valve 351 is opened, and the spray head 34 away from the feeding hopper 24 is used for water supplement, so that the moisture content of the cake and fungus powder mixture reaches the standard required for fermentation.

[0034] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit them. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought of the present application should be covered by the claims of the present application.

Claims

1. An organic fertilizer superimposed mixing device, characterized in that, The utility model relates to a kind of feed mechanism and spiral stirring mechanism, and the feed mechanism includes: the feed mechanism (1) including conveying belt (11), support frame (12) and door type frame (14), the support frame (12) is fixedly arranged on the baffle of conveying belt (11) both sides, the support frame (12) is fixedly provided with cake hopper (13) on, the door type frame (14) is fixedly arranged on the baffle of conveying belt (11) both sides, the door type frame (14) is fixedly provided with bacteria powder hopper (15) on. The spiral stirring mechanism (2) located in the front end of the feed mechanism (1) includes stirring cylinder (21) and first motor (22), the stirring cylinder (21) is horizontally transversely placed, the stirring cylinder (21) is fixedly provided with first motor (22) at one end, the stirring cylinder (21) is rotatably provided with spiral auger (23) in the axial direction, the output end of first motor (22) is fixedly connected with spiral auger (23), the stirring cylinder (21) is fixedly provided with feeding hopper (24), the feeding hopper (24) is located at the upper part of stirring cylinder (21) first motor (22) end, the feeding hopper (24) is located at the end of conveying belt (11) material conveying direction right below. The water spraying mechanism (3) is fixedly arranged on the upper part of the spiral stirring mechanism (2). The water spraying mechanism (3) includes water tank (31) and water pump (32), the water tank (31) and water pump (32) are fixedly arranged on the upper part of stirring cylinder (21), one side of the water tank (31) is fixedly provided with connecting pipe (33), the other end of the connecting pipe (33) is detachably connected with water pump (32), at least two spray heads (34) are fixedly provided on the stirring cylinder (21), the side surface of water pump (32) is fixedly provided with communication pipe (35), the communication pipe (35) is detachably connected with spray head (34) respectively.

2. The organic fertilizer superimposed mixing device according to claim 1, characterized in that: The door type frame (14) is rotatably provided with a pair of feed rollers (141), a pair of the feed rollers (141) are located at the bottom of bacteria powder hopper (15) discharge hopper, the discharge hopper of bacteria powder hopper (15) is attached to the feed roller (141), the door type frame (14) is rotatably provided with a pair of roller brushes (142), the roller brushes (142) are respectively attached to the outer wall of feed roller (141), one end of the feed roller (141) is fixedly provided with worm gear (143), one side of the door type frame (14) is fixedly provided with second motor (144), the output end of second motor (144) is fixedly provided with worm (145), the worm (145) is engaged with worm gear (143) respectively, the other end of the feed roller (141) is fixedly provided with first gear (146), one end of the roller brush (142) is fixedly provided with second gear (147), the first gear (146) is engaged with second gear (147) respectively.

3. The organic fertilizer superimposed mixing device according to claim 1, characterized in that: ​ 4. The organic fertilizer superimposed mixing device according to claim 2, characterized in that: The inner bottom of the water tank (31) is fixedly provided with a water level pressure sensor (311), the communicating pipe (35) is fixedly provided with an electric control valve (351), the electric control valve (351) is located between two spray heads (34), and the bottom of the stirring drum (21) is fixedly provided with at least two moisture content probes (36), which are respectively located below the spray heads (34) and close to one side of the feeding hopper (24).

5. The organic fertilizer superimposed mixing device according to claim 2, characterized in that: The spray heads (34) are linearly and integrally arranged, and each of the spray heads (34) penetrates the top of the stirring drum (21).

6. The organic fertilizer superimposed mixing device according to claim 4, characterized in that: The moisture content probes (36) are linearly and integrally arranged, and each of the moisture content probes (36) penetrates the bottom of the stirring drum (21).