Emulsifying device for coconut juice beverage processing
By introducing a stirring mechanism and a sampling device into the emulsification unit, the problems of impurities and frequent detection in traditional devices are solved, achieving efficient emulsification and quality assurance.
Patent Information
- Application Number
- CN202423044844.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Traditional emulsification devices have a simple structure, are easily affected by impurities in coconut milk, and require frequent opening of the lid to check the emulsification effect, which affects the mixing effect and quality.
An emulsification device including a stirring mechanism and a sampling component was designed. The device achieves the function of detecting impurities without frequently opening the lid by rotating the stirring rod and using a sampling pump. The device is combined with a filter to prevent impurities from affecting the emulsification effect.
It achieves efficient stirring and mixing without the need for frequent opening of the lid for inspection, improves emulsification quality and efficiency, prevents impurities from affecting the product, and ensures the stability of coconut milk beverages.
Smart Images
Figure CN223517362U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of beverage processing, specifically to an emulsifying device for coconut juice beverage processing. BACKGROUND
[0002] The raw material of the coconut juice beverage is coconut meat, which is scraped out of the coconut, dried, or directly hot scalded, ground, filtered to obtain a coconut milk crude product, and then processed through processes such as heating, centrifugation, degreasing, blending, and emulsification. Although the coconut protein and phospholipids present in the coconut milk can act as emulsifiers and adhere to the surface of the coconut oil, the stability of this natural emulsification is extremely low, which can cause the layers to separate during processing, resulting in the separation of the cream layer and the whey layer. Therefore, during the specific processing of coconut juice beverages, an emulsifying device is used to emulsify the coconut juice. During emulsification, an emulsifier needs to be added, and the coconut juice and the emulsifier need to be heated and stirred to mix.
[0003] The traditional emulsifying device still has some problems in specific use: the structure is relatively simple, and the coconut juice may contain impurities before emulsification. Directly introducing the emulsifying device can affect the emulsification effect and quality of the coconut juice. During the emulsification process, the staff needs to frequently open the device cover to take samples for detection to determine whether the coconut juice beverage is emulsified to the required standard. Frequent opening of the device cover can affect the heating, stirring, and mixing effect of the coconut juice and the emulsifier, thereby affecting the emulsification quality of the coconut juice. Therefore, we propose an emulsifying device for coconut juice beverage processing to solve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide an emulsifying device for coconut juice beverage processing to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an emulsifying device for coconut juice beverage processing, comprising a support frame, a heating cylinder is fixedly installed at the middle part of the support frame, a cylinder cover is movably installed at the top end of the heating cylinder, a stirring mechanism is arranged at the middle part of the cylinder cover, a sampling piece is arranged on the stirring mechanism, an inlet pipe is fixedly installed at one side of the top end of the cylinder cover, and a filter is fixedly installed at the side of the top end of the cylinder cover away from the inlet pipe.
[0006] The stirring mechanism comprises a middle cylinder, the middle cylinder is rotatably installed at the middle part of the cylinder cover, an auxiliary frame is fixedly installed on the outer side of the middle cylinder, and stirring rods are rotatably installed at both ends of the auxiliary frame.
[0007] The sampling piece comprises a sealing rotating piece, the sealing rotating piece is fixedly clamped at the top of the middle cylinder, a sampling pipe is fixedly clamped at the middle part of the sealing rotating piece, a sampling pump is fixedly installed at the end of the sampling pipe, and a plurality of sampling grooves are evenly arranged on the middle cylinder.
[0008] Preferably, both of the stirring rods extend into the heating cylinder.
[0009] Preferably, the output end of the sampling pump machine is fixedly provided with a connecting pipe.
[0010] Preferably, the outer side of the sampling pipe is fixedly provided with a fixing frame, which is fixedly arranged at the top end of the cylinder cover.
[0011] Preferably, the filter comprises a special-shaped pipe, which is fixedly connected at the top end of the cylinder cover away from the feeding pipe, and the top end of the special-shaped pipe is fixedly provided with a filter frame, the top end of the filter frame is fixedly provided with a liquid inlet pipe, and a plurality of filter inner cores are fixedly arranged in the filter frame.
[0012] Preferably, the top end of the stirring rod is fixedly provided with a transmission gear, and the inner side of the cylinder cover is fixedly provided with a transmission gear ring, and the inner sides of the transmission gear and the transmission gear ring are engaged.
[0013] Preferably, the outer side of the top end of the middle cylinder is fixedly provided with a crown gear, and the side of the top end of the cylinder cover close to the crown gear is fixedly provided with a motor, the driving end of the motor is fixedly provided with a driving gear, and the driving gear and the crown gear are engaged.
[0014] Preferably, the bottom end of the heating cylinder is fixedly provided with a material control valve.
[0015] Compared with the prior art, the beneficial effects of the present application are as follows:
[0016] 1. By setting the sampling element, the stirring mechanism is used in cooperation, the rotation and autorotation of the stirring rod are driven to effectively stir and mix the coconut milk and the emulsifier, and the coconut milk beverage is conveniently detected whether it is emulsified qualified, without frequently opening the cylinder cover, and the heating, stirring and mixing effect of the coconut milk and the emulsifier is affected.
[0017] 2. By setting the filter, the coconut milk can be filtered, and the impurities in the coconut milk can be prevented from affecting the emulsification effect and the quality of the coconut milk. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 The present application is a structural schematic diagram.
[0020] Figure 2This is a schematic diagram showing the connection of a partially disassembled structure in this utility model.
[0021] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.
[0022] Figure 4 This is a schematic diagram showing the structural connection between the stirring mechanism and the sampling component in this utility model.
[0023] Figure 5 This is a schematic diagram of the filter element in this utility model.
[0024] In the diagram: 1. Support frame; 2. Heating cylinder; 3. Cylinder cover; 4. Stirring mechanism; 5. Sampling component; 6. Feed pipe; 7. Filter element; 8. Control valve; 41. Middle cylinder; 42. Auxiliary frame; 43. Stirring rod; 44. Transmission gear; 45. Transmission gear ring; 46. Crown gear; 47. Motor; 48. Drive gear; 51. Sealing rotating component; 52. Sampling tube; 521. Fixing frame; 53. Sampling pump; 54. Connecting pipe; 501. Sampling trough; 71. Irregularly shaped tube; 72. Filter frame; 73. Liquid inlet pipe; 74. Filter inner core. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example: Figures 1-5 As shown, this utility model provides an emulsification device for processing coconut juice beverages, including a support frame 1, a heating cylinder 2 fixedly installed in the middle of the support frame 1, a cylinder cover 3 movably installed at the top of the heating cylinder 2, a stirring mechanism 4 provided in the middle of the cylinder cover 3, a sampling component 5 provided on the stirring mechanism 4, a feed pipe 6 fixedly installed on one side of the top of the cylinder cover 3, through which emulsifier is introduced into the heating cylinder 2, and a filter component 7 fixedly installed on the side of the top of the cylinder cover 3 away from the feed pipe 6;
[0027] The stirring mechanism 4 includes a middle cylinder 41, which is rotatably mounted in the middle of the cylinder cover 3. An auxiliary frame 42 is fixedly mounted on the outside of the middle cylinder 41, and stirring rods 43 are rotatably mounted on both ends of the auxiliary frame 42. Both stirring rods 43 extend into the heating cylinder 2. By controlling the rotation of the middle cylinder 41, the auxiliary frame 42 and the stirring rods 43 on both sides are driven to rotate, thereby stirring and mixing the coconut milk and emulsifier through the stirring rods 43.
[0028] The sampling element 5 comprises a sealing rotating element 51 fixedly clamped at the top of the middle cylinder 41, the middle part of the sealing rotating element 51 is fixedly provided with a sampling pipe 52, the outer side of the sampling pipe 52 is fixedly provided with a fixing frame 521, the fixing frame 521 is fixedly installed at the top end of the cylinder cover 3, the sampling pipe 52 is fixed through the fixing frame 521, and the rotation sealing between the sampling pipe 52 and the middle cylinder 41 is not affected when the sampling pipe 52 is fixed through the sealing rotating element 51.
[0029] The end of the sampling pipe 52 is fixedly provided with a sampling pump 53, and the output end of the sampling pump 53 is fixedly provided with a connecting pipe 54; a plurality of sampling grooves 501 are uniformly arranged on the middle cylinder 41, in use, during the emulsification process, the sampling pump 53 can be directly controlled to be turned on, the coconut milk beverage stirred and emulsified in the heating cylinder 2 is sucked into the middle cylinder 41 through the plurality of sampling grooves 501, and is directly discharged through the sealing rotating element 51, the sampling pipe 52 and the connecting pipe 54, so that whether the coconut milk beverage is emulsified qualified or not is detected, and the heating, stirring and mixing effect of the coconut milk and the emulsifier is not affected by frequently opening the cylinder cover 3.
[0030] The filtering element 7 comprises a special-shaped pipe 71 fixedly clamped at the top end of the cylinder cover 3 away from the feeding pipe 6, the top end of the special-shaped pipe 71 is fixedly provided with a filtering frame 72, the top end of the filtering frame 72 is fixedly provided with a liquid inlet pipe 73, and a plurality of filtering inner cores 74 are fixedly arranged in the filtering frame 72, in use, the coconut milk to be emulsified is introduced into the filtering frame 72 through the liquid inlet pipe 73, and after multi-stage filtering through the plurality of filtering inner cores 74, the coconut milk is introduced into the heating cylinder 2 through the special-shaped pipe 71, so that the coconut milk is filtered, and the emulsification effect of the coconut milk and the quality of the coconut milk are prevented from being affected by impurities in the coconut milk.
[0031] The top of the stirring rod 43 is fixedly provided with a transmission gear 44, the inner side of the cylinder cover 3 is fixedly provided with a transmission gear ring 45, the inner sides of the transmission gear 44 and the transmission gear ring 45 are meshingly connected, the transmission gear ring 45 drives the transmission gear 44 to synchronously rotate, and in turn synchronously drives the two stirring rods 43 to rotate, so that the mixing efficiency of the coconut milk and the emulsifier is improved.
[0032] The outer top of the middle cylinder 41 is fixedly provided with a crown gear 46, the side of the top end of the cylinder cover 3 close to the crown gear 46 is fixedly provided with a motor 47, the driving end of the motor 47 is fixedly provided with a driving gear 48, and the driving gear 48 and the crown gear 46 are meshingly connected, in use, the motor 47 is controlled to be turned on to drive the driving gear 48 to drive the crown gear 46 to rotate, so that the middle cylinder 41 is driven to rotate.
[0033] The bottom end of the heating cylinder 2 is fixedly provided with a material control valve 8.
[0034] Working principle: when using, the coconut milk to be emulsified is introduced into the filter frame 72 through the liquid inlet pipe 73, and after multi-stage filtering through the plurality of filter inner cores 74, it is introduced into the heating cylinder 2 through the special-shaped pipe 71, realizing the filtering of the coconut milk, and the emulsifier is introduced into the heating cylinder 2 through the feeding pipe 6;
[0035] Subsequently, the motor 47 is controlled to drive the driving gear 48 to drive the crown gear 46 to rotate, thereby driving the middle cylinder 41 to rotate, driving the auxiliary frame 42 and the two side stirring rods 43 to rotate, the inner side of the transmission gear 44 and the transmission gear ring 45 are meshingly connected, the transmission gear ring 45 drives the transmission gear 44 to rotate synchronously, thereby synchronously driving the two side stirring rods 43 to rotate, and the coconut milk and the emulsifier are effectively stirred and mixed to emulsify through the rotation and rotation of the stirring rod 43.
[0036] During the emulsification process, the stirring and emulsified coconut milk beverage in the heating cylinder 2 can be directly introduced into the middle cylinder 41 through the plurality of sampling grooves 501 by controlling the opening of the sampling pump 53, and then directly discharged through the sealing rotating part 51, the sampling pipe 52 and the connecting pipe 54, so as to detect whether the coconut milk beverage is emulsified qualifiedly, without frequently opening the cylinder cover 3, thereby affecting the heating, stirring and mixing effect of the coconut milk and the emulsifier.
[0037] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An emulsification device for processing coconut water drinks, comprising a support frame (1), characterized in that: The middle part of the support frame (1) is fixedly installed with a heating cylinder (2), the top end of the heating cylinder (2) is movably installed with a cylinder cover (3), the middle part of the cylinder cover (3) is provided with a stirring mechanism (4), the stirring mechanism (4) is provided with a sampling piece (5), the top end of the cylinder cover (3) is fixedly installed with a feeding pipe (6) on one side, and the top end of the cylinder cover (3) is fixedly installed with a filter piece (7) on the side away from the feeding pipe (6). The stirring mechanism (4) comprises a middle cylinder (41), the middle cylinder (41) is rotatably installed in the middle part of the cylinder cover (3), and the outer side of the middle cylinder (41) is fixedly installed with an auxiliary frame (42), and the both ends of the auxiliary frame (42) are rotatably installed with stirring rods (43). The sampling piece (5) comprises a sealing rotating piece (51), the sealing rotating piece (51) is fixedly clamped on the top of the middle cylinder (41), the middle part of the sealing rotating piece (51) is fixedly clamped with a sampling pipe (52), the end of the sampling pipe (52) is fixedly installed with a sampling pump (53), and a plurality of sampling grooves (501) are evenly arranged on the middle cylinder (41).
2. The emulsification device for processing coconut milk beverage according to claim 1, characterized in that: Both of the stirring rods (43) extend into the heating cylinder (2).
3. The emulsification device for processing coconut water beverage according to claim 1, characterized in that: The output end of the sampling pump (53) is fixedly installed with a connecting pipe (54).
4. The emulsification device for processing coconut milk beverage according to claim 1, characterized in that: The outer side of the sampling pipe (52) is fixedly installed with a fixing frame (521), and the fixing frame (521) is fixedly installed on the top end of the cylinder cover (3).
5. The emulsification device for processing coconut water beverage according to claim 1, characterized in that: The filter piece (7) comprises a special-shaped pipe (71), the special-shaped pipe (71) is fixedly clamped on the side of the top end of the cylinder cover (3) away from the feeding pipe (6), the top end of the special-shaped pipe (71) is fixedly installed with a filter frame (72), the top end of the filter frame (72) is fixedly installed with a liquid inlet pipe (73), and a plurality of filter inner cores (74) are fixedly installed in the filter frame (72).
6. The emulsification device for processing coconut milk beverage according to claim 1, characterized in that: The top of the stirring rod (43) is fixedly installed with a transmission gear (44), the inner side of the cylinder cover (3) is fixedly installed with a transmission gear ring (45), and the inner sides of the transmission gear (44) and the transmission gear ring (45) are meshed and connected.
7. The emulsification device for processing coconut milk beverage according to claim 1, characterized in that: The outer top of the middle cylinder (41) is fixedly installed with a crown gear (46), the side of the top end of the cylinder cover (3) close to the crown gear (46) is fixedly installed with a motor (47), the driving end of the motor (47) is fixedly installed with a driving gear (48), and the driving gear (48) and the crown gear (46) are meshed and connected.
8. The emulsification device for processing coconut milk beverage according to claim 1, characterized in that: The bottom end of the heating cylinder (2) is fixedly installed with a material control valve (8).