Finished malt syrup mixing device

Abstract

The utility model discloses a finished malt syrup mixing device and belongs to the technical field of mixing devices. The device mainly comprises a mixing and stirring mechanism, the mixing and stirring mechanism comprises a second support, the second support is fixedly connected with a mixing barrel body, one side of the mixing barrel body is fixedly connected with a mixing discharging port, the mixing discharging port is communicated with the interior of the mixing barrel body, and the mixing discharging port is fixedly connected with a second electromagnetic valve used for controlling discharging. A top cover is fixedly connected to the top of the mixing barrel body, two mixing feed ports are formed in the top cover, a second driving device is fixedly connected to the middle of the top cover, a rotary stirring device is fixedly connected to the extending end of the second driving device, and a telescopic stirring device is slidably connected to the middle of the rotary stirring device; a spline shaft hole is fixedly connected to the bottom of the inner side of the mixing barrel body. According to the syrup mixing device, different syrup can be mixed more uniformly through the rotary stirring device and the telescopic stirring device, so that the precision is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of mixing device technology, and more specifically, it relates to a finished malt syrup mixing device. Background Technology

[0002] In starch sugar production, some syrup orders have stringent requirements. Currently, starch sugar production is scheduled according to orders. There are many types of orders with varying production volumes, which leads to frequent production changes in the workshop, resulting in unstable product quality and low production efficiency.

[0003] The above situations are difficult to achieve using conventional methods, but can be easily resolved by mixing pre-made syrups. Mixing pre-made syrups typically involves manual feeding and weighing. This method is inefficient, has low accuracy, and often results in uneven mixing.

[0004] To address the aforementioned technical problems, this application proposes a solution. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a finished malt syrup mixing device, which can mix different syrups more evenly through the setting of a rotary stirring device and a telescopic stirring device, thereby improving the accuracy and reducing labor costs.

[0006] The aforementioned finished malt syrup mixing device includes a mixing and stirring mechanism. The mixing and stirring mechanism includes a support frame two, on which a mixing barrel is fixedly connected. A mixing outlet is fixedly connected to one side of the mixing barrel, and the mixing outlet communicates with the interior of the mixing barrel. A solenoid valve two for controlling the discharge is fixedly connected to the mixing outlet. A top cover is fixedly connected to the top of the mixing barrel, and two mixing inlets are opened on the top cover. A driving device two is fixedly connected to the middle of the top cover. A rotary stirring device is fixedly connected to the extended end of the driving device two. A telescopic stirring device is slidably connected to the middle of the rotary stirring device. A spline shaft hole is fixedly connected to the bottom inner side of the mixing barrel.

[0007] Preferably, the rotary stirring device includes two rotating rings. One of the rotating rings is sealed at one end, and the sealed side is fixedly connected to the extended end of the second driving device. Both rotating rings are fixedly connected to the outer side with connecting rods. One side of each connecting rod is fixedly connected to a rotating top plate. There are two rotating top plates in total, and four arc-shaped stirring plates are fixedly connected between the two rotating top plates.

[0008] Preferably, the telescopic stirring device comprises a fixed ring fixedly connected with the rotating ring, a curved groove is formed in the fixed ring, a reciprocating column is slidably connected inside the fixed ring, limiters are fixedly connected at both ends of the reciprocating column, the limiters are slidably connected with the curved groove, two groups of reciprocating rods fixedly connected with the reciprocating column are arranged between the two limiters, a spline shaft is fixedly connected to the bottom of the reciprocating column, and the spline shaft is slidably connected with a spline shaft hole.

[0009] Preferably, one side of the mixing stirring mechanism is fixedly connected with two storage mechanisms, the storage mechanism comprises a support one, a storage barrel is fixedly connected to the support one, a heat pipe one is fixedly connected to the inner side barrel wall of the storage barrel, a feeding port is fixedly connected to the upper portion of the storage barrel and communicates with the inside of the storage barrel, a driving device one is further fixedly connected to the upper portion of the storage barrel, a stirring frame is fixedly connected to the extending end of the driving device one, the bottom of the stirring frame is rotatably connected with the bottom of the storage barrel, a mixing feeding pipe is fixedly connected to one side of the storage barrel, an electromagnetic valve one for controlling feeding is fixedly connected to the mixing feeding pipe, one end of the mixing feeding pipe is fixedly connected with a mixing feeding port, and the mixing feeding pipe communicates with the inside of the storage barrel and the inside of the mixing barrel body.

[0010] Preferably, the stirring frame, the rotating stirring device and the telescopic stirring device are all made of food-grade stainless steel.

[0011] Preferably, the spline shaft hole is close to one side of the mixing barrel body and is provided with a small hole.

[0012] Preferably, a heat pipe two is fixedly connected to the inner barrel wall of the mixing barrel body.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1、The rotating stirring device and the telescopic stirring device can simultaneously stir the mixed syrup in horizontal and vertical directions, so that the mixed syrup is more fully stirred, and in addition, the storage barrel and the mixing stirring barrel are both provided with heat pipes for heating, so that the syrup can be stirred in liquid form.

[0015] 2、The utility model can accurately control the proportioning of each syrup by controlling the start and stop of the electromagnetic valve, so as to meet the needs of different orders, save labor, improve production efficiency, and make the mixing more uniform and the proportioning more accurate. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a structural schematic view of the mixing barrel body;

[0018] Figure 3 Fig. 2 is a structural schematic diagram of the rotating stirring device and the telescopic stirring device;

[0019] Figure 4 Fig. 3 is a structural schematic diagram of the rotating stirring mechanism;

[0020] Figure 5 Fig. 4 is a structural schematic diagram of the telescopic stirring mechanism;

[0021] Figure 6 Fig. 5 is a structural schematic diagram of another view of the mixing barrel;

[0022] Figure 7 Fig. 6 is a structural schematic diagram of the internal structure of the storage barrel;

[0023] Figure 8 Fig. 7 is a structural schematic diagram of another view of the storage barrel.

[0024] In the figure, 1, storage mechanism; 101, feeding port; 102, heat pipe one; 103, storage barrel; 104, support one; 105, mixing feeding pipe; 106, electromagnetic valve one; 107, stirring frame; 108, driving device one; 2, mixing stirring mechanism; 201, mixing barrel; 202, support two; 203, mixing discharge port; 204, electromagnetic valve two; 205, mixing feeding port; 206, driving device two; 207, rotating stirring device; 2071, rotating top plate; 2072, stirring plate; 2073, rotating ring; 2074, connecting rod; 208, telescopic stirring device; 2081, fixed ring; 2081A, curved groove; 2082, reciprocating column; 2083, reciprocating rod; 2084, limit; 2085, spline shaft; 209, heat pipe two; 210, spline shaft hole. DETAILED DESCRIPTION

[0025] The utility model will be further described below in combination with the drawings:

[0026] The orientation terms involved in the paragraphs of detailed description are only for the convenience of the person skilled in the art to understand the technical solutions recorded in the application according to the visual orientation shown in the drawings. Except for explicit provisions and limitations, the terms “set”, “install”, “connect” and the like should be understood broadly, and the person skilled in the art can understand the specific meaning of the above terms in the utility model according to the specific circumstances.

[0027] For example, Figures 1 to 8As shown, a finished malt syrup mixing device, including a mixing stirring mechanism 2, the mixing stirring mechanism 2 including a bracket two 202, the bracket two 202 is fixedly connected with a mixing barrel body 201, the mixing barrel body 201 has a heat preservation effect, the internal syrup is heat preservation, prevent the syrup cooling and cause mixing uneven. Mixing barrel body 201 one side is fixedly connected with mixing discharge port 203, mixing discharge port 203 and mixing barrel body 201 inside communication, facilitate the mixed syrup is transported out of the device. Mixing discharge port 203 is fixedly connected with the electromagnetic valve two 204 for controlling discharge, by controlling the electromagnetic valve two 204 to control the rotation of the syrup. Mixing barrel body 201 top is fixedly connected with the top cover, the top cover is provided with two mixing feed inlet 205, for receiving two different syrup into mixing barrel body 201 mixing. The middle of the top cover is fixedly connected with the driving device two 206, the extension end of the driving device two 206 is fixedly connected with the rotary stirring device 207, the rotary stirring device 207 is slidably connected with the telescopic stirring device 208, the inside bottom of the mixing barrel body 201 is fixedly connected with the spline shaft hole 210.

[0028] As Figure 4 shown, the rotary stirring device 207 includes a rotating ring 2073, the rotating ring 2073 has two, one rotating ring 2073 one end sealing, sealing side and the extension end of the driving device two 206 is fixedly connected, both sides of the rotating ring 2073 are fixedly connected with the connecting rod 2074, the connecting rod 2074 one side and the rotating top plate 2071 is fixedly connected, the rotating top plate 2071 has two, the middle of the two rotating top plate 2071 is fixedly connected with four arc stirring plate 2072, the arc stirring plate 2072 can be horizontally stirred syrup.

[0029] As Figure 5As shown, the telescopic stirring device 208 includes a fixed ring 2081 fixedly connected with the rotating ring 2073, the fixed ring 2081 is provided with a curved groove 2081A, the reciprocating column 2082 is slidably connected inside the fixed ring 2081, the reciprocating column 2082 is fixedly connected with a limiting portion 2084 at both ends, the limiting portion 2084 is slidably connected with the curved groove 2081A, the fixed ring 2081 fixed on the rotating ring 2073 rotates, the limiting portion 2084 connected with the reciprocating column 2082 drives the reciprocating column 2082 to perform up-down telescopic movement, so that the originally horizontally rotating syrup is scattered, and the two syrups are fully mixed. Two limiting portions 2084 are provided with two groups of reciprocating rods 2083 fixedly connected with the reciprocating column 2082, the bottom of the reciprocating column 2082 is fixedly connected with a spline shaft 2085, the spline shaft 2085 is slidably connected with a spline shaft hole 210, the spline shaft hole 210 is provided with a small hole close to one side of the mixing barrel body 201, the advantage of this design is that the reciprocating column 2082 can only slide up and down, and the reciprocating column 2082 cannot rotate with the rotating ring 2073, and the reason for opening the small hole is that when the spline shaft 2085 moves in and out of the spline shaft hole 210, the syrup entering the inside of the spline shaft hole 210 can be discharged through the small hole, and will not stay inside for a long time.

[0030] As shown in the figure, Figures 7 to 8 As shown, the mixing stirring mechanism 2 is fixedly connected with two storage mechanisms 1 on one side, the storage mechanism 1 includes a support 104, the support 104 is fixedly connected with a storage barrel 103, the inner side barrel wall of the storage barrel 103 is fixedly connected with a heat pipe 102, the advantage is that the heat pipe 102 can heat the syrup inside the storage barrel 103, and can prevent the syrup inside the storage barrel 103 from flowing due to overcooling. The upper part of the storage barrel 103 is fixedly connected with a feeding port 101, the feeding port 101 is in communication with the inside of the storage barrel 103, and the upper part of the storage barrel 103 is further fixedly connected with a driving device 108, the extending end of the driving device 108 is fixedly connected with a stirring frame 107, the bottom of the stirring frame 107 is rotatably connected with the bottom of the storage barrel 103, and the stirring frame 107 is used in cooperation with the heat pipe 102 to make the syrup inside the storage barrel 103 heated more evenly. The mixing feeding pipe 105 is fixedly connected with the electromagnetic valve 106 for controlling feeding on the mixing feeding pipe 105, one end of the mixing feeding pipe 105 is fixedly connected with the mixing feeding port 205, and the mixing feeding pipe 105 is in communication with the inside of the storage barrel 103 and the inside of the mixing barrel body 201.

[0031] The stirring frame 107, the rotating stirring device 207 and the telescopic stirring device 208 are all made of food-grade stainless steel material, which is safer and will not affect the syrup inside. The heat pipe 209 is fixedly connected to the inner barrel wall of the mixing barrel body 201.

[0032] The skilled in the art can limit the specified position of each executing component in the following movement process by the prior art mastered by them, such as installing corresponding mechanical limit switch or photoelectric sensor; in order to realize automatic operation, the utility model can adopt numerical control technology or PLC to control the movement of each executing component.

[0033] Working process: different sugar syrup products are stored in two storage barrels 103. The heat pipe one 102 and the driving device one 108 inside the storage barrel 103 are started, and the driving device one 108 drives the stirring frame 107 to rotate. The internal sugar syrup is preheated to the range of 60 to 70 degrees. At the same time, the heat pipe two 209 inside the mixing barrel body 201 is started, and the temperature inside the mixing barrel body 201 is raised to the range of 60 to 70 degrees.

[0034] The driving device two 206 is started, the driving device two 206 drives the rotary stirring device 207, the fixed ring 2081 fixed in the rotary stirring device 207 drives the reciprocating column 2082 to move up and down, and the rotary stirring device 207 moves horizontally, and the telescopic stirring device 208 moves up and down. The mass ratio of the two required sugar syrups is calculated and converted into time ratio. The electromagnetic valve one 106 on the mixing feeding pipe 105 is started, and different sugar syrups flow into the mixing barrel body 201 through the mixing feeding port 205, when the required sugar syrup reaches the required mass ratio, the electromagnetic valve one 106 is closed. The mixed sugar syrup is stirred in the mixing barrel body 201 for 30 to 60 minutes, and finally flows out of the device through the mixing discharge port 203.

[0035] Finally, although the present specification is described according to the embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, the skilled in the art should take the specification as a whole, and the technical solutions in each embodiment can also be combined appropriately to form other embodiments which can be understood by the skilled in the art.

Claims

1. A finished malt syrup compounding apparatus comprising a mixing and agitating mechanism (2), characterised in that: The mixing stirring mechanism (2) includes support two (202), the mixing barrel body (201) is fixedly connected on the support two (202), one side of the mixing barrel body (201) is fixedly connected with a mixing discharge port (203), the mixing discharge port (203) is communicated with the inside of the mixing barrel body (201), the electromagnetic valve two (204) for controlling discharge is fixedly connected on the mixing discharge port (203), the top of the mixing barrel body (201) is fixedly connected with a top cover, two mixing feed ports (205) are formed in the top cover, the driving device two (206) is fixedly connected in the middle of the top cover, the extension end of the driving device two (206) is fixedly connected with a rotary stirring device (207), the rotary stirring device (207) is slidably connected with a telescopic stirring device (208) in the middle, the spline shaft hole (210) is fixedly connected on the inside bottom of the mixing barrel body (201).

2. A finished malt slurry blending apparatus according to claim 1, characterised in that: The rotary stirring device (207) includes two rotary rings (2073), one end of one of the rotary rings (2073) is sealed, the sealed side is fixedly connected with the extension end of the driving device two (206), the outer sides of the two rotary rings (2073) are fixedly connected with connecting rods (2074), one side of the connecting rod (2074) is fixedly connected with a rotary top plate (2071), there are two rotary top plates (2071) in total, the four arc-shaped stirring plates (2072) are fixedly connected in the middle of the two rotary top plates (2071).

3. A finished malt slurry blending apparatus according to claim 2, characterised in that: The telescopic stirring device (208) includes a fixed ring (2081) fixedly connected with the rotary ring (2073), the fixed ring (2081) is provided with a curved groove (2081A), the reciprocating column (2082) is slidably connected in the fixed ring (2081), the reciprocating column (2082) is fixedly connected with a limiting portion (2084) at both ends, the limiting portion (2084) is slidably connected with the curved groove (2081A), the two sets of reciprocating rods (2083) fixedly connected with the reciprocating column (2082) are arranged in the middle of the two limiting portions (2084), the spline shaft (2085) is fixedly connected with the bottom of the reciprocating column (2082), and the spline shaft (2085) is slidably connected with the spline shaft hole (210).

4. A finished malt slurry blending apparatus as claimed in claim 1, characterised in that: Said mixing stirring mechanism (2) one side fixedly connected with two storage mechanism (1), the storage mechanism (1) includes support one (104), the support one (104) is fixedly connected with storage barrel (103), the inside barrel wall of storage barrel (103) is fixedly connected with heat pipe one (102), storage barrel (103) upper portion is fixedly connected with feed inlet (101), feed inlet (101) with storage barrel (103) inside communication, the upper portion of storage barrel (103) is also fixedly connected with drive device one (108), the extension end of drive device one (108) is fixedly connected with stirring frame (107), the bottom of stirring frame (107) is rotatably connected with the bottom of storage barrel (103), the one side of storage barrel (103) is fixedly connected with mixing feed pipe (105), the mixing feed pipe (105) is fixedly connected with solenoid valve one (106) for controlling feed, mixing feed pipe (105) one end is fixedly connected with mixing feed inlet (205), the mixing feed pipe (105) with storage barrel (103) inside, and mixing barrel body (201) inside communication.

5. A finished malt slurry blending apparatus according to claim 4, characterised in that: Said stirring frame (107), rotary stirring device (207), telescopic stirring device (208) all adopt food-grade stainless steel material.

6. A finished malt slurry blending apparatus as claimed in claim 1, characterised in that: Said spline shaft hole (210) is close to the one side of mixing barrel body (201), is provided with small hole.

7. A finished malt slurry blending apparatus as claimed in claim 1, wherein: Said mixing barrel body (201) inside barrel wall is fixedly connected with heat pipe two (209).

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