Dispersing device for producing water-based paint
By designing displacement and adjustment components, the problem of the dispersion disc being difficult to adjust to the stirring position is solved, achieving precise positioning and stable movement of the container and the dispersion disc, thus improving work efficiency and safety.
Patent Information
- Application Number
- CN202422093834.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When the liquid level in the container is low, the dispersion disc of the existing high-speed disperser is difficult to adjust to the stirring position, which affects the working efficiency.
Employing displacement, guiding, and adjusting components, the system achieves precise positioning and stable movement of the container via a drive motor and multi-stage telescopic hydraulic cylinders. Combined with the lubrication design of the guide rod and guide cylinder, it ensures convenient and stable adjustment of the relative position between the container and the dispersing disc.
It improves the convenience and stability of adjusting the position of the dispersion tray and container, enhances work efficiency, and ensures operational safety and visualization of dispersion effects through the observation window.
Smart Images

Figure CN223517424U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of dispersing devices, in particular to a dispersing device for water-based paint production. BACKGROUND
[0002] Water-based paint is a kind of paint with water as solvent or dispersion medium, which has the characteristics of environmental protection, safety, easy cleaning and the like. The working process of a water-based paint production line usually includes the following main steps: dispersion, grinding, color adjustment, mixing and filtering. Dispersion is to disperse solid particles such as pigments and resins in water under high-speed stirring to form a uniform suspension. Grinding is to further refine the dispersed pigments using grinding equipment to improve the gloss and uniformity of the paint. Color adjustment is to adjust the proportion of pigments according to the required color to ensure the color consistency of the paint. Mixing is to mix all ingredients uniformly to ensure the stability and performance of the paint. Filtering is to remove impurities and incompletely dispersed particles in the paint through filtering equipment.
[0003] The dispersing device generally refers to a device for uniformly dispersing solid particles such as pigments and fillers in liquid medium (such as water or solvent). The existing dispersing device is generally a high-speed dispersing machine, which mainly includes a rack, a main shaft, a dispersing disc, a motor, a speed reducer, a stirrer and a container. The rack is the support structure of the whole device, which is usually made of steel to ensure the stability and durability of the device. The main shaft mainly connects the dispersing disc and the motor to transmit the power of the motor to the dispersing disc for high-speed rotation. The dispersing disc is located at the bottom of the container and is usually made of stainless steel or other corrosion-resistant materials. The design of the dispersing disc has an important influence on the dispersing effect, and common ones include flat disc, sawtooth disc and anchor disc. The motor is a device that provides power for the dispersing machine, and is usually an explosion-proof motor to adapt to the possible flammable and explosive environment. The speed reducer converts the high-speed rotation of the motor into the low-speed rotation of the dispersing disc to meet the needs of dispersing operation. The stirrer is used for auxiliary mixing and dispersing. The container is usually made of stainless steel and is used to hold the materials to be dispersed.
[0004] The existing high-speed dispersing machine generally adjusts the height of the dispersing disc through a hydraulic or pneumatic system to facilitate the adjustment of the relative position height of the dispersing disc and the container. The position of the dispersing disc is adjusted by controlling the extension and retraction of the hydraulic cylinder or air cylinder, but when the liquid level in the container is low, the dispersing disc is difficult to reach the stirring position due to the limitation of the contraction amount of the hydraulic or pneumatic system of the high-speed dispersing machine, and a longer main shaft is generally needed to make the dispersing disc reach the stirring position, thereby affecting the work efficiency. Invention content
[0005] In order to improve the convenience of adjusting the relative position height of the dispersing disc and the container, the application provides a dispersing device for water-based paint production.
[0006] The application provides a dispersion device for water-based paint production.
[0007] A dispersion device for water-based paint production, comprising a rack, a main shaft, a dispersion disc, a motor and a container, further comprising:
[0008] A displacement assembly for moving the container along a predetermined trajectory;
[0009] A plurality of guide assemblies are distributed in the circumferential direction along the axis of the container, and each guide assembly and the outer wall of the container are vertically slidingly fitted;
[0010] An adjusting assembly comprising a base and a telescopic part installed on the base, the telescopic part can adjust the overall length in the vertical direction, and the top of the telescopic part and the bottom of the container are in contact;
[0011] When the position of the container needs to be adjusted, the telescopic part is supported by the base, and the height of the container is adjusted by the telescopic part, and when the container moves in the vertical direction, the guide assemblies limit the position of the container.
[0012] Optionally, the displacement assembly comprises:
[0013] A guide rail;
[0014] A support platform in rolling fit with the guide rail for supporting the guide assemblies and the adjusting assembly;
[0015] A driving unit for driving the support platform to move on the guide rail.
[0016] Optionally, the guide assembly comprises:
[0017] A guide cylinder installed on the outer wall of the container;
[0018] A guide rod installed on the displacement assembly, and the guide rod and the guide cylinder are in sliding fit.
[0019] Optionally, an oil injection hole is formed in the guide cylinder, and the oil injection hole is a through hole for injecting oil into the inner wall of the guide cylinder.
[0020] Optionally, the adjusting assembly comprises:
[0021] A telescopic part installed on the displacement assembly, which can adjust the overall length of the telescopic part;
[0022] A support plate vertically installed on the top of the telescopic part, and the top of the telescopic part and the bottom of the container are in contact.
[0023] Optionally, the telescopic part is a multi-stage telescopic oil cylinder.
[0024] Optionally, the support plate is slidingly fitted with the guide assembly through the limiting cylinder.
[0025] Optionally, an observation window is arranged on the container sidewall for observing the dispersion state of the paint and the position of the dispersion disc.
[0026] Optionally, the observation window is made of transparent chemical corrosion resistant material to ensure safety during operation.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. When the position of the container in the vertical direction needs to be adjusted, first use the drive motor to drive the support platform to move through the roller, so that the container can be accurately moved to the position directly below the dispersion disc. Next, the multi-stage telescopic oil cylinder pushes the container to move in the vertical direction through the support plate. During the movement of the support plate, the limiting cylinder guides and limits the support plate to reduce the risk of tilting of the support plate. During the movement of the container, the guide rod accurately guides the container through the guide cylinder to improve the working stability of the container. In order to improve the lubricating effect between the guide rod and the guide cylinder, oil is injected into the inner wall of the guide cylinder through the oil injection hole. The movement of the oil in the inner wall of the oil injection groove increases the contact area between the oil and the guide rod, thereby improving the lubricating effect. At the same time, the process of injecting oil also helps to remove impurities inside the oil injection groove, which facilitates the cleaning of impurities between the guide rod and the guide cylinder by the staff. When the relative position of the container and the dispersion disc needs to be adjusted, it can be observed through the observation window to ensure the safety of the operation and facilitate the observation of the dispersion effect of the liquid. BRIEF DESCRIPTION OF DRAWINGS
[0029] Fig. 1 is a schematic diagram of the overall structure of the embodiment of the present application.
[0030] Fig. 2 is a schematic diagram of the guide cylinder structure in the embodiment of the present application.
[0031] BRIEF DESCRIPTION OF DRAWINGS:
[0032] 1, rack; 2, motor; 3, container; 31, observation window; 4, displacement assembly; 41, guide rail; 42, support platform; 5, guide assembly; 51, guide cylinder; 511, oil injection hole; 512, oil injection groove; 52, guide rod; 6, adjustment assembly; 61, telescopic part; 62, support plate; 621, limiting cylinder. DETAILED DESCRIPTION
[0033] The following will be described in detail in combination with the accompanying Figs. 1-2 The present application will be further described in detail.
[0034] The embodiment of the present application discloses a dispersion device for water-based paint production.
[0035] The dispersion device for water-based paint production comprises a rack 1, a main shaft, a dispersion disc, a motor 2, a container 3, a displacement assembly 4, a guide assembly 5 and an adjusting assembly 6. The rack 1 is fixedly installed on the ground, the motor 2 is fixedly installed on the rack 1, the dispersion disc is connected with the motor 2 through the main shaft, and power transmission is realized.
[0036] The displacement assembly 4 is used for moving the container 3 along a predetermined track, the guide assembly 5 and the adjusting assembly 6 are both fixedly installed on the displacement assembly 4, the guide assembly 5 is used for guiding the container 3 and improving the working stability of the container 3, and the adjusting assembly 6 is used for adjusting the position of the container 3 in the vertical direction.
[0037] When it is necessary to adjust the position of the container 3 in the vertical direction, the container 3 is first moved to the position directly below the dispersion disc through the displacement assembly 4. Then, fine adjustment is performed by using the adjusting assembly 6, so as to ensure accurate positioning of the container 3. In this process, the guide assembly 5 provides stable guiding action.
[0038] The displacement assembly 4 comprises a guide rail 41, a support platform 42 and a driving unit.
[0039] The guide rail 41 is fixedly installed on the ground, the support platform 42 is provided with a roller at the bottom, and the roller and the guide rail 41 are in rolling cooperation. In the embodiment of the application, the driving unit is a driving motor, the driving motor is installed on the top of the support platform 42, and the driving motor and the roller are in transmission cooperation, so that the support platform 42 is moved on the guide rail 41 by the driving motor.
[0040] The guide assembly 5 is provided with a plurality of guide assemblies 5, the plurality of guide assemblies 5 are distributed in the circumferential direction along the axis direction of the container 3, and in the embodiment of the application, the guide assembly 5 is provided with three guide assemblies.
[0041] Each guide assembly 5 comprises a guide cylinder 51 and a guide rod 52.
[0042] The guide rod 52 is vertically fixedly installed on the support platform 42, the guide cylinder 51 is fixedly installed on the outer ring wall of the container 3, and the guide rod 52 and the guide cylinder 51 are in sliding cooperation.
[0043] In order to improve the smoothness of the relative sliding of the guide rod 52 and the guide cylinder 51, an oil injection hole 511 is formed in the side wall of the guide cylinder 51, the oil injection hole 511 is a through hole, and an oil injection groove 512 is formed in the inner wall of the guide cylinder 51.
[0044] When it is necessary to lubricate between the guide rod 52 and the guide cylinder 51, the oil is injected into the guide rod 52 and the guide cylinder 51 through the oil injection hole 511, and the injected oil moves inside the oil injection groove 512, so as to increase the contact area of the oil and the guide rod 52 and improve the lubricating effect. At the same time, the guide groove can also collect impurities on the guide rod 52, so as to reduce the possibility that the impurities on the guide rod 52 wear the inner wall of the guide cylinder 51. When the oil is injected, the oil will discharge the collected impurities inside the guide groove to the outer wall of the guide cylinder 51, so as to facilitate the cleaning of the staff.
[0045] The adjusting assembly 6 comprises a telescopic part 61 and a support plate 62.
[0046] The telescopic part 61 is vertically arranged, and in the embodiment, the telescopic part 61 is a multi-stage telescopic oil cylinder. The bottom of the multi-stage telescopic oil cylinder is fixedly installed on the support platform 42, and the support plate 62 is fixedly installed on the top of the multi-stage telescopic oil cylinder. The bottom of the support plate 62 abuts against the bottom of the container 3. The multi-stage telescopic oil cylinder increases the moving distance of the container 3 and the moving stability of the container 3.
[0047] A plurality of limiting cylinders 621 corresponding to the guide rods 52 are fixedly installed on the side wall of the support plate 62. The guide rods 52 and the limiting cylinders 621 are in sliding fit. When the support plate 62 supports the container 3, the guide rods 52 and the limiting cylinders 621 limit the support plate 62 in cooperation, so as to improve the working stability of the support plate 62.
[0048] An observation window 31 is designed on the side wall of the container 3 and is made of transparent chemical corrosion-resistant material. In the embodiment, water-based acrylic resin is used, so as to observe the dispersion state of the paint and the position of the dispersion disc and ensure the safety during operation.
[0049] The implementation principle of the dispersion device for water-based paint production provided in the embodiments of the present application is as follows: when the position of the container 3 in the vertical direction needs to be adjusted, first, the driving motor is used to drive the supporting platform 42 to move through the rollers, so that the container 3 is accurately moved to be directly below the dispersion disc. Next, the multi-stage telescopic oil cylinder pushes the container 3 to move in the vertical direction through the supporting plate 62. In the process of moving the supporting plate 62, the limiting cylinder 621 guides and limits the supporting plate 62, so as to reduce the risk of tilting of the supporting plate 62. In the process of moving the container 3, the guiding rod 52 precisely guides the container 3 through the guiding cylinder 51, so as to improve the working stability of the container 3. In order to improve the lubricating effect between the guiding rod 52 and the guiding cylinder 51, oil is injected into the inner wall of the guiding cylinder 51 through the oil injection hole 511. The movement of the oil in the inner wall of the oil injection groove 512 increases the contact area between the oil and the guiding rod 52, so as to improve the lubricating effect. At the same time, the process of injecting oil also helps to discharge impurities in the oil injection groove 512, so as to facilitate the staff to clean the impurities between the guiding rod 52 and the guiding cylinder 51. When the relative position of the container 3 and the dispersion disc needs to be adjusted, the observation window 31 can be used for observation, so as to ensure the safety of the operation and facilitate the observation of the dispersion effect of the liquid.
[0050] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A dispersing device for water-based paint production, comprising a frame (1), a main shaft, a dispersing disc, a motor (2) and a container (3), characterized in that: Also includes; Displacement assembly (4) for moving the container (3) along a predetermined trajectory; Guide assembly (5) is distributed circumferentially along the axis direction of the container (3), and each guide assembly (5) and the outer wall of the container (3) are vertically slidingly connected; Adjustment assembly (6) includes a base and a telescopic part (61) installed on the base, the telescopic part (61) can adjust the overall length in the vertical direction, and the top of the telescopic part (61) and the bottom of the container are in contact; When the position of the container (3) needs to be adjusted, the telescopic part (61) is supported by the base, and the height of the container is adjusted by the telescopic part (61), and when the container moves in the vertical direction, the guide assembly (5) guides and limits the container.
2. The dispersion device for water-based paint production according to claim 1, characterized in that: the displacement assembly (4) comprises: a guide rail (41); a support platform (42) in rolling connection with the guide rail (41) for supporting the guide assembly (5) and the adjustment assembly (6); a driving unit for driving the support platform (42) to move on the guide rail (41).
3. The dispersion device for water-based paint production according to claim 1, characterized in that: the guide assembly (5) comprises: a guide cylinder (51) installed on the outer wall of the container (3); a guide rod (52) installed on the displacement assembly (4), and the guide rod (52) and the guide cylinder (51) are in sliding connection.
4. The dispersion device for water-based paint production according to claim 3, characterized in that: an oil injection hole (511) is formed in the guide cylinder (51), and the oil injection hole (511) is a through hole for injecting oil into the inner wall of the guide cylinder (51).
5. The dispersion device for water-based paint production according to claim 1, characterized in that: the adjustment assembly (6) comprises: a telescopic part (61) installed on the displacement assembly (4) for adjusting the overall length of the telescopic part (61); a support plate (62) vertically installed on the top of the telescopic part (61), and the top of the telescopic part (61) and the bottom of the container (3) are in contact.
6. The dispersion device for water-based paint production according to claim 5, characterized in that: the telescopic part (61) is a multi-stage telescopic oil cylinder.
7. The dispersion device for water-based paint production according to claim 5, characterized in that: the support plate (62) is in sliding connection with the guide assembly (5) through a limiting cylinder (621).
8. The dispersion device for water-based paint production according to claim 1, characterized in that: an observation window (31) is formed in the side wall of the container (3) for observing the dispersion state of the paint and the position of the dispersion disc.
9. The dispersion device for water-based paint production according to claim 8, characterized in that: the observation window (31) is made of transparent and chemical corrosion resistant material to ensure safety during operation.