Quantitative fertilizer mixing device

By using a uniform-sized discharge valve structure and a conveyor belt scraper in the fertilizer mixing device, the problems of quantitative and uniform mixing in traditional mixing methods are solved, achieving precise control and reducing waste in fertilizer mixing.

CN223517436UActive Publication Date: 2025-11-07YUNNAN YUANTIAN BIO GRP FERTILIZER CO LTD
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Patent Information

Application Number
CN202423051979.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-07
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional fertilizer mixing methods are difficult to achieve precise quantification and uniformity, resulting in inaccurate mixing ratios and poor uniformity, and the problem of raw material waste.

Method used

It adopts a uniform feeding valve structure, including a valve cylinder, a servo motor and a sector-shaped storage chamber. The servo motor controls the number of rotations of the valve cylinder to achieve quantitative feeding, and the conveyor belt and scraper ensure uniform mixing of raw materials.

Benefits of technology

It enables precise quantitative mixing of fertilizers, improves mixing uniformity, reduces raw material waste, and ensures mixing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fertilizer manufacturing equipment, and discloses a fertilizer quantitative mixing device, which comprises a mixing tank, a hollow material conveying frame transversely arranged above the mixing tank, a feeding hopper arranged at the top end of the mixing tank, a feeding hopper arranged at the bottom of one end of the material conveying frame, and a feeding hopper arranged at the bottom of the other end of the material conveying frame, the conveying belt is fixedly arranged in the material conveying frame and is used for conveying materials into the mixing tank; the multiple groups of feeding hoppers are linearly distributed at the top end of the conveying frame at equal intervals, and the multiple groups of feeding hoppers are communicated with the interior of the conveying frame and used for discharging raw materials of the fertilizer; and the equal-specification discharging valve structures are arranged in each group of feeding hoppers, the equal-specification discharging valve structures can be used for performing equal-specification quantitative discharging on the feeding hoppers each time, and the quantitative fertilizer mixing device has the effects of being accurate in quantitative discharging control, improving the fertilizer mixing uniformity and reducing raw material waste.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fertilizer manufacturing equipment field, concretely is a fertilizer quantitative mixing device. BACKGROUND

[0002] Fertilizer is the indispensable material basis in the growth process of crops, it can supply nutrients and make plants develop and grow, in the fertilizer production process, the mixing of fertilizer is a vital link. The traditional fertilizer mixing mode often relies on manual or simple mechanical equipment, and different fertilizer raw materials are put into the mixing equipment according to certain proportion for mixing. However, this mode has many deficiencies.

[0003] Firstly, the traditional mode is difficult to realize the accurate quantitative mixing of fertilizer. Due to the error of manual operation and the limitation of mechanical equipment precision, the mixing ratio is often inaccurate, thereby affecting the quality and effect of fertilizer.

[0004] Secondly, the traditional mode is prone to uneven distribution of raw materials in the mixing process. Since the input of raw materials is carried out in sequence, some raw materials are often locally accumulated in the mixing tank, while other raw materials are relatively less, which will lead to poor uniformity of the mixed fertilizer. Therefore, we propose a fertilizer quantitative mixing device. UTILITY MODEL CONTENT

[0005] (I) technical problems solved

[0006] In view of the deficiencies of the prior art, the utility model provides a fertilizer quantitative mixing device, which solves the above problems.

[0007] (II) technical scheme

[0008] In order to realize the above purpose, the utility model provides the following technical scheme: a fertilizer quantitative mixing device, comprising a mixing tank, the top end of the mixing tank is fixed with a feeding hopper, further comprising:

[0009] The feeding frame is hollow inside and horizontally placed above the mixing tank, a rectangular discharge port is formed in the bottom of one end of the feeding frame, which is vertically aligned with the feeding hopper of the mixing tank.

[0010] The conveying belt is fixedly arranged in the interior of the feeding frame for feeding into the interior of the mixing tank.

[0011] A plurality of feeding hoppers are arranged in a linear equidistant manner on the top end of the feeding frame, and the plurality of feeding hoppers are communicated with the interior of the feeding frame for discharging raw materials of fertilizer.

[0012] The equal specification discharge valve structure is arranged in each feeding hopper, which can be used for equal specification quantitative discharging of the feeding hopper each time.

[0013] Preferably, the length and width of the rectangular discharge opening at the bottom end of the material conveying frame are smaller than the length and width of the top end of the feeding hopper.

[0014] Preferably, one end of the conveying belt extends to the top of the rectangular discharge opening, and the material conveying frame is fixedly installed with a scraping plate on the inner wall of the side away from the end of the material conveying frame, and the top end of the scraping plate is attached to the bottom end of the conveying belt.

[0015] Preferably, the feeding hopper is in a top-down through type, and the feeding hopper is composed of a material accumulation hopper and a rectangular hopper in an integrated manner, the bottom end of the rectangular hopper is fixedly connected to the top end of the material conveying frame, and the top end of the rectangular hopper is fixedly provided with an integrated material accumulation hopper, and the material accumulation hopper is in a conical shape with a large lower end and a small upper end.

[0016] Preferably, the equal-specification discharge valve structure comprises a valve cylinder, a servo motor and a fan-shaped storage cavity, an integrated and top-down through type cylindrical cavity is fixedly arranged in the middle of the rectangular hopper, the valve cylinder is rotatably installed in the cylindrical cavity, and the outer surface of the valve cylinder is attached to the inner wall of the cylindrical cavity, the servo motor is fixedly installed on one side of the outer wall of the rectangular hopper corresponding to the position of the valve cylinder, and the output shaft of the servo motor is fixedly connected to the valve cylinder through the side wall of the rectangular hopper, and the outer surface of the valve cylinder is provided with a plurality of groups of fan-shaped storage cavities in an annular and dense distribution, and the space volume specifications of each group of fan-shaped storage cavities on the valve cylinder are the same.

[0017] Preferably, the fan-shaped storage cavities on the valve cylinder are in sixteen equal parts, and the rectangular hopper is fixedly provided with integrated material accumulation plates on the two side inner walls above the corresponding cylindrical cavity, and the material accumulation plates on the two sides inside the rectangular hopper are in an inclined shape with the bottom ends gathered together, and the interval distance of the bottom ends of the material accumulation plates on the two sides inside the rectangular hopper is consistent with the combined width of the top three groups of fan-shaped storage cavities on the valve cylinder.

[0018] (Three) beneficial effects

[0019] Compared with the prior art, the present application provides a fertilizer quantitative mixing device, which has the following beneficial effects:

[0020] By setting the equal-specification discharge valve structure, including the valve cylinder, the servo motor and the fan-shaped storage cavity, the discharge amount of the fertilizer raw materials in each feeding hopper can be accurately controlled.

[0021] The fan-shaped storage cavities on the valve cylinder are in sixteen equal parts, and by controlling the number of rotation of the servo motor, the number of times of material falling into the fan-shaped storage cavities can be accurately controlled, so as to achieve the effect of quantitative discharge.

[0022] Improve the uniformity of fertilizer mixing:

[0023] Multiple groups of feeding hoppers can synchronize the discharging, so that different raw materials fall in batches on the conveying belt and are synchronized through the conveying belt and the rectangular discharge port to fall into the mixing tank for mixing.

[0024] This multi-batch stacking type discharging mode avoids the problem of uneven mixing caused by the sequential discharging of raw materials into the mixing tank, and improves the uniformity of fertilizer mixing.

[0025] Reduce raw material waste:

[0026] The rectangular discharge port at the end of the conveying belt is provided with a scraping plate, which can scrape the residual material adhering to the conveying belt, and the scraped residual material falls into the feeding hopper along the scraping plate, reducing the waste of raw materials during discharging. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of the utility model;

[0028] Figure 2 It is Figure 3 A local enlarged schematic diagram in

[0029] Figure 3 It is a sectional view of the feeding hopper of the utility model;

[0030] Figure 4 It is a valve cylinder structure schematic diagram of the utility model.

[0031] In the figure: 1, mixing tank; 2, feeding frame; 3, feeding hopper; 4, material gathering hopper; 5, cylindrical cavity; 6, rectangular hopper; 7, valve cylinder; 8, servo motor; 9, fan-shaped storage cavity; 10, material gathering plate; 11, conveying belt; 12, rectangular discharge port; 13, feeding hopper; 14, scraping plate. DETAILED DESCRIPTION

[0032] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0033] Please refer to Figures 1-4 A fertilizer quantitative mixing device, comprising a mixing tank 1, the top end of the mixing tank 1 is fixedly provided with a feeding hopper 13, further comprising:

[0034] The feeding frame 2 is hollow inside and horizontally placed above the mixing tank 1, and the bottom of one end of the feeding frame 2 is provided with a rectangular discharge port 12 aligned with the feeding hopper 13 of the mixing tank 1;

[0035] A conveying belt 11 is fixed inside the feeding frame 2 for feeding into the mixing tank 1;

[0036] A plurality of feeding hoppers 3 are arranged in a linear and equidistant manner on the top end of the feeding frame 2, and the plurality of feeding hoppers 3 are communicated with the inside of the feeding frame 2 for discharging raw materials of the fertilizer.

[0037] An equal-specification discharge valve structure is arranged in each feeding hopper 3, which can be used for equal-specification and quantitative discharging of the feeding hopper 3 each time.

[0038] The width of the conveying belt 11 is smaller than the length of the discharge port 12, and the length and width of the rectangular discharge port 12 at the bottom end of the feeding frame 2 are smaller than the length and width of the top end of the feeding hopper 13, so that the raw material conveyed by the conveying belt 11 can completely fall into the feeding hopper 13 through the discharge port 12.

[0039] One end of the conveying belt 11 extends to directly above the rectangular discharge port 12, and the feeding frame 2 is fixedly installed with a scraping plate 14 on the inner wall of the side edge away from the end of the feeding frame 2 corresponding to the rectangular discharge port 12, and the top end of the scraping plate 14 is attached to the bottom end of the conveying belt 11. The scraping plate 14 is inclined, and the bottom end of the scraping plate 14 extends into the feeding hopper 13. The residual material adhering to the conveying belt 11 can be scraped off by the scraping plate 14 in the rectangular discharge port 12, and the scraped residual material falls into the feeding hopper 13 along the scraping plate 14, reducing the waste of raw materials during discharging.

[0040] The feeding hopper 3 is in a top-down through type, and the feeding hopper 3 is integrally composed of a gathering hopper 4 and a rectangular hopper 6. The bottom end of the rectangular hopper 6 is fixedly connected to the top end of the feeding frame 2, and the top end of the rectangular hopper 6 is integrally provided with the gathering hopper 4, which is a large-small cone.

[0041] The equal-specification discharge valve structure includes a valve cylinder 7, a servo motor 8, and a fan-shaped storage cavity 9. The rectangular hopper 6 is integrally and vertically provided with a cylindrical cavity 5 in the middle. The rectangular hopper 6 is rotatably installed with the valve cylinder 7 corresponding to the cylindrical cavity 5, and the outer surface of the valve cylinder 7 is attached to the inner wall of the cylindrical cavity 5. The rectangular hopper 6 is fixedly installed with the servo motor 8 on one side of the outer wall corresponding to the position of the valve cylinder 7, and the output shaft of the servo motor 8 penetrates the side wall of the rectangular hopper 6 and is fixedly connected to the valve cylinder 7. The outer surface of the valve cylinder 7 is provided with a plurality of ring-shaped and densely distributed fan-shaped storage cavities 9, and the space volume specifications of each group of fan-shaped storage cavities 9 on the valve cylinder 7 are the same.

[0042] The fan-shaped storage cavities 9 opened on the valve cylinder 7 are sixteen equal parts, the two side inner walls of the rectangular hopper 6 corresponding to the upper part of the cylindrical cavity 5 are fixedly provided with an integrated material accumulation plate 10, and the two side material accumulation plates 10 inside the rectangular hopper 6 are inclined and gathered at the bottom end, the interval distance of the bottom ends of the two side material accumulation plates 10 inside the rectangular hopper 6 is consistent with the combined width of the three groups of fan-shaped storage cavities 9 at the top end of the valve cylinder 7, the valve cylinder 7 inside each group of feeding hopper 3 can be driven to rotate by the servo motor 8 on the side of each group of feeding hopper 3, and the material temporarily stored in the material accumulation hopper 4 in each group of feeding hopper 3 will fill the three groups of fan-shaped storage cavities 9 between the two side material accumulation plates 10 at the initial time and during the rotation of the valve cylinder 7, and during the continuous rotation of the valve cylinder 7, the fan-shaped storage cavities 9 containing materials will rotate to the lower part of the valve cylinder 7, and then fall into the conveying belt 11 in the conveying frame 2 through the lower channel of the rectangular hopper 6 corresponding to the cylindrical cavity 5, so that the number of times of falling of the equal parts of fan-shaped storage cavities 9 on the valve cylinder 7 can be controlled by controlling the number of rotations of the valve cylinder 7 in each group of feeding hopper 3.

[0043] Working principle: when producing fertilizer, different fertilizers can be simultaneously discharged through different feeding hoppers 3, at this time, different fertilizer raw materials can be temporarily stored in the material accumulation hopper 4 in each group of feeding hopper 3, then the valve cylinder 7 inside each group of feeding hopper 3 can be driven to rotate by the servo motor 8 on the side of each group of feeding hopper 3, and the material temporarily stored in the material accumulation hopper 4 in each group of feeding hopper 3 will fill the three groups of fan-shaped storage cavities 9 between the two side material accumulation plates 10 at the initial time and during the rotation of the valve cylinder 7, and during the continuous rotation of the valve cylinder 7, the fan-shaped storage cavities 9 containing materials will rotate to the lower part of the valve cylinder 7, and then fall into the conveying belt 11 in the conveying frame 2 through the lower channel of the rectangular hopper 6 corresponding to the cylindrical cavity 5, so that the number of times of falling of the equal parts of fan-shaped storage cavities 9 on the valve cylinder 7 can be controlled by controlling the number of rotations of the valve cylinder 7 in each group of feeding hopper 3, thereby achieving the effect of quantitatively controlling the discharge of fertilizer raw materials in each group of feeding hopper 3; the raw materials discharged through the multiple groups of feeding hoppers 3 fall onto the conveying belt 11, and when the conveying belt 11 reaches the end, the excess material adhering to the conveying belt 11 can be scraped off by the scraping plate 14 in the rectangular discharge port 12 and then falls into the feeding hopper 13, thereby reducing the waste of raw materials during discharge, and different raw materials are simultaneously discharged through multiple groups of feeding hoppers 3, so that the raw materials discharged through the multiple groups of feeding hoppers 3 fall in batches onto the conveying belt 11 and are simultaneously discharged into the mixing tank 1 through the conveying belt 11 and the rectangular discharge port 12, thereby enabling different raw materials to form multiple batches of layered and then enter the mixing tank 1 for mixing, avoiding the raw materials to be sequentially discharged into the mixing tank 1, and improving the uniformity of the fertilizer mixture.

[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fertilizer quantitative mixing device, comprising a mixing tank (1), a feeding hopper (13) is fixedly arranged at the top end of the mixing tank (1), characterized in that: Also include: The inside of the material frame (2) is hollow and transversely placed above the mixing tank (1), one end of the material frame (2) is provided with a rectangular discharge port (12) which is aligned with the upper and lower feeding hopper (13) of the mixing tank (1); The transmission belt (11) is fixedly arranged in the inside of the material frame (2) for feeding into the inside of the mixing tank (1); A plurality of feeding hoppers (3) are arranged in a linear and equidistant manner on the top end of the material frame (2), and the plurality of feeding hoppers (3) are communicated with the inside of the material frame (2) for the discharge of raw materials of fertilizer. The equal specification discharge valve structure arranged in each feeding hopper (3) can be used for equal specification and quantitative discharge of the feeding hopper (3) each time.

2. The fertilizer quantitative mixing device according to claim 1, characterized in that: The length and width of the rectangular discharge port (12) at the bottom end of the material frame (2) are smaller than the length and width of the top end of the feeding hopper (13).

3. The fertilizer proportioning mixing device according to claim 2, characterized in that: One end of the transmission belt (11) extends to the upper side of the rectangular discharge port (12), the inside wall of the side of the material frame (2) away from the end of the material frame (2) is fixedly provided with a scraping plate (14) corresponding to the rectangular discharge port (12), the top end of the scraping plate (14) is attached to the bottom end of the transmission belt (11), the scraping plate (14) is inclined, and the bottom end of the scraping plate (14) extends into the feeding hopper (13).

4. The fertilizer quantitative mixing device according to claim 1, characterized in that: The feeding hopper (3) is in a through type, and the feeding hopper (3) is composed of a collecting hopper (4) and a rectangular hopper (6), the bottom end of the rectangular hopper (6) is fixedly connected to the top end of the material frame (2), and the top end of the rectangular hopper (6) is fixedly provided with an integrated collecting hopper (4), and the collecting hopper (4) is in a conical shape with large top and small bottom.

5. The fertilizer proportioning mixing device according to claim 4, characterized in that: The equal specification discharge valve structure includes a valve cylinder (7), a servo motor (8) and a fan-shaped storage cavity (9), the middle of the rectangular hopper (6) is fixedly provided with an integrated and through type cylinder cavity (5), the rectangular hopper (6) is rotatably provided with the valve cylinder (7) corresponding to the cylinder cavity (5), the outer surface of the valve cylinder (7) is attached to the inner wall of the cylinder cavity (5), one side of the outer wall of the rectangular hopper (6) is fixedly provided with the servo motor (8) corresponding to the position of the valve cylinder (7), the output shaft of the servo motor (8) penetrates the side wall of the rectangular hopper (6) and is fixedly connected to the valve cylinder (7), the outer surface of the valve cylinder (7) is provided with a plurality of fan-shaped storage cavities (9) arranged in a ring shape, and the space volume of each fan-shaped storage cavity (9) on the valve cylinder (7) is the same.

6. The fertilizer proportioning mixing device according to claim 5, characterized in that: The fan-shaped storage cavities (9) arranged on the valve cylinder (7) are sixteen equal parts, the two side inner walls of the rectangular hopper (6) above the cylinder cavity (5) are fixedly provided with integrated collecting plates (10), and the two side collecting plates (10) inside the rectangular hopper (6) are inclined with the bottom end gathered, the distance between the bottom ends of the two side collecting plates (10) inside the rectangular hopper (6) is consistent with the combined width of the top three fan-shaped storage cavities (9) on the valve cylinder (7).