Yarn rod color identification control device of bobbin winder

By introducing a color sensor and an electric push rod into the winding machine, automatic identification and separation of yarn bobbins are achieved, solving the quality problem caused by color mixing in the yarn bobbins and improving production efficiency and safety.

CN223518038UActive Publication Date: 2025-11-07CHANGSHU YONGXIN PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202422730569.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-07
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing winding machines are prone to having yarn tubes of different colors mixed into yarn bags during the automatic production process, leading to product quality accidents and requiring manual intervention for cleaning, which is inconvenient to use.

Method used

Employing a conveying and separating mechanism, and utilizing color sensors and electric push rods in conjunction with PLC control, the system automatically identifies and separates yarn tubes of different colors, achieving automatic unloading of the yarn tubes through mechanical transmission.

Benefits of technology

It achieves automated separation and unloading of yarn tubes, improving production efficiency, reducing manual intervention, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223518038U_ABST
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Abstract

The utility model discloses a bobbin winder yarn rod color identification control device which comprises a conveying mechanism and a material distributing mechanism. The conveying mechanism comprises two belt wheels, a belt connected between the two belt wheels, a plurality of positioning rod pieces detachably connected with the belt, a color sensor arranged on the top of one positioning rod piece and a motor connected with one belt wheel. According to the utility model, the positioning rod piece sleeved with the bobbin can be analyzed by the color sensor when passing through the bottom of the color sensor, when the color is wrong, an external PLC controls the movable ends of the two electric push rods to extend, then two steel wires enter the two openings, then the continuously moving bobbin is upwards stripped by the steel wires, and when the bobbin with the normal color is conveyed, the color of the bobbin is not changed. The external PLC can control the movable ends of the two electric push rods to contract, then the distance between the two steel wires is enlarged, when the positioning rod piece faces downwards along with the belt, the bobbins automatically fall off, discharging is convenient, and the bobbins with different colors can be distinguished.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine technical field, concretely is a winding machine yarn rod color recognition control device. BACKGROUND

[0002] The winding machine is the special equipment of textile industry. As the last process of spinning and the first process of weaving, the winding plays the role of "bridge" and thus occupies an important position in the textile field.

[0003] The application number CN202223562335.1 discloses a color recognition device, relating to the field of color recognition devices. The color recognition device includes an identification platform and other structures. The color recognition device solves the problem that different colored yarn tubes may be mixed into the yarn package during the operation of the automatic winding machine, which may cause significant quality accidents during the winding process. However, the device needs to be stopped and the different colored yarn tubes need to be cleaned by the on-site personnel, which is inconvenient to use. UTILITY MODEL CONTENT

[0004] The utility model aims at solving one of the technical problems existing in the prior art or related art.

[0005] To this end, the utility model adopts the technical scheme of:

[0006] A winding machine yarn rod color recognition control device, comprising a conveying mechanism and a distributing mechanism, the conveying mechanism comprising two pulleys, a belt connected between the two pulleys, a plurality of positioning rod members detachably connected to the belt, a color sensor provided at the top of one positioning rod member, and a motor connected to one pulley, the distributing mechanism comprising a plate body provided on one side of the other pulley, a steel wire connected to the plate body, and an electric push rod connected to the outer end of the steel wire, the outer wall of the steel wire being attached to the outer walls of the plurality of positioning rod members, the two electric push rods being connected in series, and the color sensor, motor, and electric push rod being electrically connected to an external PLC.

[0007] By adopting the above technical scheme, the positioning rod member with the yarn tube is analyzed by the color sensor when passing through the bottom of the color sensor. When the color is incorrect, the external PLC controls the extension of the movable end of the two electric push rods, and then the two steel wires enter the inside of the two openings. The yarn tube that continues to move is pulled upward by the steel wire, and the yarn tube with normal color is automatically dropped when the positioning rod member follows the belt downward, which not only facilitates unloading but also distinguishes yarn tubes with different colors.

[0008] The utility model discloses a further configuration in a preferable example can be: the outside of belt is equipped with the table frame, and two pulleys are all through the pivot swing installation in the inside of table frame, and the motor body is fixed with the front side of table frame, and the board body is fixed in one side of table frame.

[0009] The utility model discloses a further configuration in a preferable example can be: the top of table frame is installed with the support frame, and the color sensor vertical penetrates support frame top, and two electric push rods are all embedded in support frame top.

[0010] The utility model discloses a further configuration in a preferable example can be: the positioning rod piece is by base, round table and positioning rod, and the bottom of round table is fixed with the top of base, and the top of round table is fixed with the bottom end of positioning rod, and the bottom end diameter of positioning rod is less than the top diameter of round table.

[0011] The utility model discloses a further configuration in a preferable example can be: the front and back of round table are all seted up with the opening, and two steel wire outer walls are respectively with two opening inner walls.

[0012] The utility model discloses a further configuration in a preferable example can be: the outside of belt is installed with a plurality of convex rods, and a plurality of convex rods are respectively with a plurality of base bottom plug-in.

[0013] By adopting the above technical scheme, the utility model has the beneficial effects that:

[0014] 1. In the utility model, the positioning rod piece with the yarn pipe is analyzed by the color sensor when passing through the bottom of color sensor, when the color is wrong, the external PLC controls the extension of the movable end of two electric push rods, then two steel wires enter the inside of two openings, then the yarn pipe that continues to move is rolled up by the steel wire, and the yarn pipe with normal color is automatically dropped when the positioning rod piece follows the belt downward, which is convenient for unloading and can distinguish the yarn pipes with different colors.

[0015] 2. In the utility model, the external PLC starts the motor, and then the two pulleys and the belt convey multiple positioning rod pieces under mechanical transmission, and then the positioning rod piece passes through the bottom of color sensor and is detected by the color sensor, which is simple in structure and convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure perspective drawing of the utility model;

[0017] Figure 2 It is the transmission mechanism schematic view of the utility model;

[0018] Figure 3 It is the distribution mechanism schematic view of the utility model;

[0019] Figure 4 Figure 3 is a perspective view of the positioning rod piece of the utility model;

[0020] Figure 5 Figure 4 is a schematic view of the convex rod installation position of the utility model.

[0021] Reference signs:

[0022] 100, conveying mechanism; 110, belt pulley; 120, belt; 130, positioning rod piece; 131, base; 132, circular table; 133, opening; 134, positioning rod; 140, color sensor; 150, motor;

[0023] 200, distributing mechanism; 210, plate body; 220, steel wire; 230, electric push rod;

[0024] 300, table frame;

[0025] 400, support frame;

[0026] 500, convex rod. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with specific implementation manners and with reference to the drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0028] It is understood that the above description is only exemplary and is not intended to limit the scope of the utility model.

[0029] Some embodiments of the utility model provide a yarn rod color identification control device of a winding machine, which is described below in combination with the drawings.

[0030] Embodiment one:

[0031] As shown in Figures 1-5 The utility model provides a yarn rod color identification control device of a winding machine, which comprises a conveying mechanism 100 and a distributing mechanism 200, the conveying mechanism 100 comprises two belt pulleys 110, a belt 120 connected between the two belt pulleys 110, a plurality of positioning rod pieces 130 detachably connected with the belt 120, a color sensor 140 arranged on the top of one positioning rod piece 130, and a motor 150 connected with one belt pulley 110.

[0032] The material distribution mechanism 200 includes a plate 210 located on one side of another pulley 110, a steel wire 220 connected to the plate 210, and an electric push rod 230 connected to the outer end of the steel wire 220. The outer wall of the steel wire 220 is in contact with the outer wall of a plurality of positioning rods 130. Two electric push rods 230 are connected in series. The color sensor 140, the motor 150 and the electric push rod 230 are all electrically connected to an external PLC.

[0033] Furthermore, the positioning rod 130 is composed of a base 131, a frustum 132, and a positioning rod 134. The bottom of the frustum 132 is fixedly connected to the top of the base 131, and the top of the frustum 132 is fixedly connected to the bottom of the positioning rod 134. The bottom diameter of the positioning rod 134 is smaller than the top diameter of the frustum 132. With this shape design, when the yarn tube is sleeved on the outside of the positioning rod 134, it will be lifted by the frustum 132 to ensure that the steel wire 220 can be laid out smoothly.

[0034] Furthermore, the truncated cone 132 has openings 133 on both the front and rear sides. The outer walls of the two steel wires 220 are respectively attached to the inner walls of the two openings 133. The openings 133 can accommodate the steel wires 220 and ensure that the steel wires 220 do not affect the yarn tube being sleeved on the outside of the positioning rod 134.

[0035] Furthermore, multiple protruding rods 500 are installed on the outer side of the belt 120. The multiple protruding rods 500 are respectively inserted into the bottom of multiple bases 131. The protruding rods 500 provide conditions for limiting the bases 131 and for flexibly disassembling the positioning rods 130.

[0036] Example 2:

[0037] Combination Figure 1 As shown, based on Embodiment 1, a table frame 300 is provided on the outside of the belt 120, and two pulleys 110 are movably installed inside the table frame 300 through a rotating shaft. The motor body 150 is fixedly connected to the front side of the table frame 300, and the plate 210 is fixedly connected to one side of the table frame 300. The table frame 300 is provided to support the structure of this device and make the structure of this device more stable.

[0038] Example 3:

[0039] Combination Figure 1 As shown, in the above embodiment, a support frame 400 is installed on the top of the table frame 300, the color sensor 140 extends vertically through the top of the support frame 400, and two electric push rods 230 are embedded in the top of the support frame 400. The support frame 400 is set to fix the color sensor 140 and the electric push rods 230, so that the color sensor 140 and the electric push rods 230 can work stably.

[0040] The working principle and use process of the utility model: the device is used in cooperation with external feeding equipment, the external feeding equipment is located at one side of the plate body 210, then the yarn pipe is sleeved outside the positioning rod piece 130, then the external PLC starts the motor 150, then under the mechanical transmission, the two belt pulleys 110, the belt 120 convey multiple positioning rod pieces 130 translation, then the positioning rod piece 130 passes through the bottom of color sensor 140, when the abnormal color appears, the color sensor 140 will pass the detection information to the external PLC, then the external PLC controls the active end of the two electric push rods 230 to elongate, then the two steel wires 220 enter the inside of the two openings 133, then the yarn pipe that continuously moves is unreeled upwards by the steel wire 220, and the yarn pipe with normal color is automatically dropped when the belt 120 is downward, thereby realizing mechanized unloading and improving the use comfort.

[0041] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and its equivalents.

Claims

1. A yarn package color recognition control device for a winding machine, characterized in that, Include: Conveying mechanism (100), the conveying mechanism (100) includes two pulleys (110), the belt (120) connected between two pulleys (110), a plurality of positioning rod members (130) can be detached and connected with the belt (120), color sensor (140) is arranged on the top of one positioning rod member (130), motor (150) connected with one pulley (110); The distribution mechanism (200) includes a plate body (210) arranged on one side of the other pulley (110), a steel wire (220) connected with the plate body (210), and an electric push rod (230) connected with the outer end of the steel wire (220). The outer wall of the steel wire (220) is in close contact with the outer wall of the plurality of positioning rod members (130). Two electric push rods (230) are connected in series. The color sensor (140), the motor (150) and the electric push rod (230) are electrically connected with the external PLC.

2. A yarn color recognition control device for a winding machine according to claim 1, characterized in that, The outer side of the belt (120) is provided with a table frame (300), and the two pulleys (110) are movably installed in the table frame (300) through the rotating shaft. The motor (150) body is fixedly connected with the front side of the table frame (300). The plate body (210) is fixedly connected with one side of the table frame (300).

3. A yarn color recognition control device for a winding machine according to claim 2, characterized in that, The top of the table frame (300) is provided with a support frame (400), and the color sensor (140) vertically penetrates the top of the support frame (400). The two electric push rods (230) are embedded in the top of the support frame (400).

4. A yarn color recognition control device for a winding machine according to claim 1, characterized in that, The positioning rod member (130) is composed of a base (131), a circular table (132) and a positioning rod (134). The bottom of the circular table (132) is fixedly connected with the top of the base (131), and the top of the circular table (132) is fixedly connected with the bottom end of the positioning rod (134). The diameter of the bottom end of the positioning rod (134) is smaller than the diameter of the top of the circular table (132).

5. A yarn color recognition control device for a winding machine according to claim 4, characterized in that, The front and rear sides of the circular table (132) are provided with openings (133), and the outer walls of the two steel wires (220) are respectively in close contact with the inner walls of the two openings (133).

6. A yarn color recognition control device for a winding machine according to claim 4, characterized in that, The outer side of the belt (120) is provided with a plurality of convex rods (500), and the plurality of convex rods (500) are respectively inserted into the bottoms of the plurality of bases (131).

Citation Information

Patent Citations

  • Color recognition device

    CN219142018U