Aluminum-coated steel continuous coating production line with measuring function

Abstract

The utility model discloses an aluminum-clad steel continuous coating production line with a measuring function, which relates to the technical field of coating production lines and comprises a bottom plate and a rotating component. A storage frame is installed at the left end of the upper side of a bottom plate, a storage disc is installed in the storage frame, a steel wire is wound on the circumferential face of the storage disc, an extrusion coating machine is installed on the upper side of the bottom plate, the steel wire is located in the extrusion coating machine, and a diameter measuring instrument and a take-up device are installed at the right end of the upper side of the bottom plate. The right end of the steel wire is connected with the take-up device, the steel wire is located in the diameter measuring instrument, and an alarm is installed on the upper side of the bottom plate. And the rotating assembly comprises a fixing frame, a motor, a gear, a rotating barrel and a gear ring, the fixing frame is fixed to the upper side of the bottom plate, the diameter of extruded aluminum-coated steel can be detected in real time, convenience is brought to a user, meanwhile, the surface of a steel core can be cleaned, and it is avoided that impurities on the surface affect subsequent machining.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coating production line, specifically is a kind of aluminium-clad steel continuous coating production line with measuring function. BACKGROUND

[0002] Metal extrusion processing is an important method using metal plastic pressure forming. Its important feature is that metal ingot blank is processed into pipe, bar, profile in a moment, and almost no other method can match it. The decoration material of beautiful, elegant mansion: the aircraft flying across continents and oceans: the space shuttle and space station that let human explore outer space: the backbone material used in various fields such as railway, subway, light rail, maglev train vehicle, ship and speedboat, is almost closely related to extrusion processing. With the improvement of modern power transmission technology and the development of power transmission line, the application of aluminium-clad steel strand is more and more widely used. Because of the influence of long distance, large span, ice and snow storm and other bad weather, the quality of current aluminium-clad steel strand is not stable enough, and the performance is not ideal enough. In order to solve the problems existing in the prior art, people have carried out long-term exploration and put forward various kinds of solutions for manufacturing aluminium-clad steel strand by using metal extrusion processing.

[0003] The aluminium-clad steel production line in prior art cannot detect the diameter of extruded aluminium-clad steel during production, so that it cannot remind in time when error occurs, and there is no cleaning device, so that the impurities attached to the surface of steel core affect the subsequent coating effect. Therefore, the utility model provides a kind of aluminium-clad steel continuous coating production line with measuring function. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem of overcoming the defects of the prior art, and provides a kind of aluminium-clad steel continuous coating production line with measuring function, which can detect the diameter of extruded aluminium-clad steel in real time, facilitate users, clean the surface of steel core, avoid the influence of impurities on subsequent processing, and effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of aluminium-clad steel continuous coating production line with measuring function, including bottom plate and rotating component;

[0006] The bottom plate: the left end of the upper side is equipped with storage rack, the inside of storage rack is equipped with storage disc, the circumference of storage disc is wound with steel wire, the upper side of bottom plate is equipped with extrusion coating machine, the inside of steel wire is located in extrusion coating machine, the right end of the upper side of bottom plate is equipped with diameter measuring instrument and take-up device, the right end of steel wire is connected with take-up device, the inside of steel wire is located in diameter measuring instrument, the upper side of bottom plate is equipped with alarm;

[0007] Rotating assembly: including fixed frame, motor, gear, rotating barrel and gear ring, the upper side of the bottom plate is fixed with a fixed frame, the left side of the fixed frame is provided with a motor, the output shaft of the motor is fixed with a gear, the upper side of the fixed frame is provided with a rotating hole, the inside of the rotating hole is rotatably connected with a rotating barrel, the circumference of the rotating barrel is fixed with a gear ring, the gear is engaged with the gear ring, the steel wire is located in the inside of the rotating barrel, the circumference of the rotating barrel is provided with a water outlet assembly, the inside of the rotating barrel is provided with a wiping assembly, the front side of the fixed frame is provided with a water injection assembly, all the sponge wiping strips are driven to rotate by the rotating assembly;

[0008] Wherein: the input end of the alarm, the take-up device and the extrusion coating machine is electrically connected to the output end of the external PLC controller, and the diameter measuring instrument is bidirectionally electrically connected to the external PLC controller.

[0009] Further, the water outlet assembly comprises a fixed ring, a fixed strip, a rotating ring and a connecting pipe, the circumference of the rotating barrel is provided with an opening, the inside of the opening is fixed with two corresponding fixed rings, the fixed strip is uniformly distributed between the two fixed rings, the rotating ring is rotatably connected between the two fixed rings, the circumference of the rotating ring is provided with a water inlet, and the inside of the water inlet is fixed with a connecting pipe. Water is injected into the inside of the rotating barrel by the water outlet assembly.

[0010] Further, the wiping assembly comprises a guide rod, a connecting disc, a spring, a fixed frame and a wiping sponge strip, four corresponding fixed frames are arranged in the inside of the rotating barrel, two corresponding guide rods are fixed on the upper side of the fixed frame, uniformly distributed guide holes are formed at the left and right ends of the circumference of the rotating barrel, the guide rods are slidably connected in the inside of the guide holes, the connecting disc is fixed on the end face of the guide rod outside the rotating barrel, the spring is sleeved on the circumference of the guide rod, one end of the spring is fixed on the end face of the connecting disc, the other end of the spring is fixed on the circumference of the rotating barrel, and the wiping sponge strip is fixed on the side face of the fixed frame. Four wiping sponge strips are engaged with the steel wire, and the steel wire is wiped by the wiping assembly.

[0011] Further, the water injection assembly comprises a water tank, a water outlet pipe, a water pump and a connecting hose, the front side of the fixed frame is fixed with a water tank, the upper side of the water tank is provided with a sliding hole, the inside of the sliding hole is slidably connected with a water outlet pipe, the upper end of the water outlet pipe is fixed in the inside of the water inlet of the water pump, the water outlet of the water pump is fixed with a connecting hose, the upper end of the connecting hose is fixed in the inside of the connecting pipe, and the input end of the water pump is electrically connected to the output end of the external PLC controller. Water is injected into the inside of the connecting pipe by the water injection assembly.

[0012] Further, the front side of the water tank is provided with an observation hole, a transparent strip is fixed in the observation hole, and a water injection hole is formed in the upper side of the water tank, and a sealing cover is threadedly connected in the water injection hole. By arranging the transparent strip, the user can conveniently observe the condition inside the water tank.

[0013] Further, the left end of the upper side of the bottom plate is fixed with a support strip, and the upper side of the support strip is fixed with a guide pipe, and the steel wire is located in the guide pipe. By arranging the guide pipe, the moving direction of the steel wire is limited.

[0014] Compared with the prior art, the aluminum-clad steel continuous cladding production line with the measurement function has the following advantages:

[0015] 1. The aluminum material is cladded on the surface of the steel wire by the extrusion cladding machine, and the diameter of the cladded wire can be detected by the diameter detector. When the diameter of the wire has an error, the external PLC controller can automatically control the alarm to remind the user. In this way, the user can conveniently adjust;

[0016] 2. By arranging the rotating assembly, the motor can be started to make the gear rotate, the gear ring rotates, and the rotating barrel rotates, which can drive all the sponge wiping strips to rotate to wipe the steel wire. In this way, the impurities on the steel wire can be removed, which can avoid the influence of the impurities on the surface of the steel wire on the subsequent processing. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front side structure schematic view of the utility model;

[0018] Figure 2 It is a water injection assembly structure schematic view of the utility model;

[0019] Figure 3 It is a Figure 2 enlarged view of A in the utility model;

[0020] Figure 4 It is a wiping assembly structure schematic view of the utility model.

[0021] In the figure: 1 bottom plate, 2 rotating assembly, 21 fixed frame, 22 motor, 23 gear, 24 rotating barrel, 25 gear ring, 3 water outlet assembly, 31 fixed ring, 32 fixed strip, 33 rotating ring, 34 connecting pipe, 4 wiping assembly, 41 guide rod, 42 connecting disc, 43 spring, 44 fixed frame, 45 wiping sponge strip, 5 water injection assembly, 51 water tank, 52 water outlet pipe, 53 water pump, 54 connecting hose, 6 sealing cover, 7 transparent strip, 8 support strip, 9 guide pipe, 10 storage rack, 11 storage disc, 12 steel wire, 13 extrusion cladding machine, 14 diameter detector, 15 take-up device, 16 alarm. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0023] Please refer to Figures 1-4 The embodiment provides a technical scheme: an aluminum-clad steel continuous cladding production line with a measuring function, comprising a bottom plate 1 and a rotating assembly 2.

[0024] The bottom plate 1: the left end of the upper side is provided with a storage rack 10, the inside of the storage rack 10 is provided with a storage disc 11, the circumference of the storage disc 11 is wound with a steel wire 12, the upper side of the bottom plate 1 is provided with an extrusion cladding machine 13, the steel wire 12 is located inside the extrusion cladding machine 13, the right end of the upper side of the bottom plate 1 is provided with a diameter gauge 14 and a take-up device 15, the right end of the steel wire 12 is connected with the take-up device 15, the steel wire 12 is located inside the diameter gauge 14, and the upper side of the bottom plate 1 is provided with an alarm 16.

[0025] The rotating assembly 2 comprises a fixed frame 21, a motor 22, a gear 23, a rotating barrel 24 and a gear ring 25, the upper side of the bottom plate 1 is fixed with the fixed frame 21, the left side of the fixed frame 21 is provided with the motor 22, the output shaft of the motor 22 is fixed with the gear 23, the upper side of the fixed frame 21 is provided with a rotating hole, the rotating hole is rotatably connected with the rotating barrel 24, the circumferential surface of the rotating barrel 24 is fixed with the gear ring 25, the gear 23 is engaged with the gear ring 25, the steel wire 12 is located in the interior of the rotating barrel 24, the circumferential surface of the rotating barrel 24 is provided with the water outlet assembly 3, the interior of the rotating barrel 24 is provided with the wiping assembly 4, the front side of the fixed frame 21 is provided with the water injection assembly 5, the water outlet assembly 3 comprises a fixed ring 31, a fixed strip 32, a rotating ring 33 and a connecting pipe 34, the circumferential surface of the rotating barrel 24 is provided with an opening, the opening is fixed with two corresponding fixed rings 31, the two fixed rings 31 are fixed with the uniformly distributed fixed strips 32, the two fixed rings 31 are rotatably connected with the rotating ring 33, the circumferential surface of the rotating ring 33 is provided with a water inlet, the water inlet is fixed with the connecting pipe 34, the wiping assembly 4 comprises a guide rod 41, a connecting disc 42, a spring 43, a fixed frame 44 and a wiping sponge strip 45, the interior of the rotating barrel 24 is provided with four corresponding fixed frames 44, the upper side of the fixed frame 44 is fixed with two corresponding guide rods 41, the circumferential surface of the rotating barrel 24 is provided with uniformly distributed guide holes at the left and right ends, the guide rods 41 are slidably connected in the guide holes, the end surface of the guide rod 41 located outside the rotating barrel 24 is fixed with the connecting disc 42, the circumferential surface of the guide rod 41 is sleeved with the spring 43, one end of the spring 43 is fixed on the end surface of the connecting disc 42, the other end of the spring 43 is fixed on the circumferential surface of the rotating barrel 24, the side surface of the fixed frame 44 is fixed with the wiping sponge strip 45, the four wiping sponge strips 45 are engaged with the steel wire 12, the water injection assembly 5 comprises a water tank 51, a water outlet pipe 52, a water pump 53 and a connecting hose 54, the front side of the fixed frame 21 is fixed with the water tank 51, the upper side of the water tank 51 is provided with a sliding hole, the sliding hole is slidably connected with the water outlet pipe 52, the upper end of the water outlet pipe 52 is fixed in the water inlet of the water pump 53, the water outlet of the water pump 53 is fixed with the connecting hose 54, the upper end of the connecting hose 54 is fixed in the connecting pipe 34, the input end of the water pump 53 is electrically connected with the output end of the external PLC controller, the water injection assembly 5 is arranged to inject water into the interior of the connecting pipe 34, the wiping assembly 4 is arranged to wipe the steel wire 12, the water outlet assembly 3 is arranged to inject water into the interior of the rotating barrel 24, the rotating assembly 2 is arranged to drive all the sponge wiping strips 45 to rotate.

[0026] The input end of the alarm 16, the take-up device 15 and the extrusion coating machine 13 is electrically connected with the output end of the external PLC controller, the diameter measuring instrument 14 is bidirectionally electrically connected with the external PLC controller.

[0027] Wherein: the front side of the water tank 51 is provided with an observation port, the inside of the observation port is fixed with a transparent strip 7, the upper side of the water tank 51 is provided with a water injection hole, the inside of the water injection hole is threadedly connected with a sealing cover 6, the transparent strip 7 is arranged to facilitate the user to observe the inside of the water tank 51.

[0028] Wherein: the left end of the upper side of the bottom plate 1 is fixed with a supporting strip 8, the upper side of the supporting strip 8 is fixed with a guide pipe 9, the steel wire 12 is located in the inside of the guide pipe 9, and the guide pipe 9 is arranged to limit the moving direction of the steel wire 12.

[0029] The working principle of the aluminum-clad steel continuous cladding production line with the measuring function is as follows: in use, the take-up device 15 can be started to move the steel wire 12 to the right, the aluminum material is injected into the inside of the extrusion cladding machine 13 in the process that the steel wire 12 moves to the right, then the extrusion cladding machine 13 is started to clad the aluminum material on the surface of the steel wire 12, the diameter of the cladded wire can be detected by the diameter gauge 14, when the diameter of the wire has an error, the external PLC controller can automatically control the alarm 16 to work to remind the user, in this case, the user can conveniently adjust, before cladding, the water pump 53 can be started to inject the water in the water tank 51 into the inside of the connecting hose 54, the water in the connecting pipe 54 is immersed into the four wiping sponge strips 45, at this time, the motor 22 is started to drive the gear 23 to rotate, the gear 23 drives the gear ring 25 to rotate, the gear ring 25 drives the rotating barrel 24 to rotate, in the process that the rotating barrel 24 rotates, all the sponge wiping strips 45 can be driven to rotate to wipe the steel wire 12 moving to the right, in this case, the impurities on the steel wire 12 can be removed, in this case, the impurities on the surface of the steel wire 12 can be avoided to affect the subsequent processing.

[0030] It is worth noting that the external PLC controller disclosed in the above embodiment is a specific model of Siemens S7-200, the motor 22 can be selected as a 1LE0003 three-phase asynchronous motor, the water pump 53, the extrusion cladding machine 13, the diameter gauge 14, the take-up device 15 and the alarm 16 can be freely configured according to the actual application scene, and the external PLC controller controls the motor 22, the water pump 53, the extrusion cladding machine 13, the take-up device 15 and the alarm 16 to work by using the method commonly used in the prior art.

[0031] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion by using the utility model specification and drawing contents, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. An aluminum-clad steel continuous cladding production line having a measuring function, characterized by: It comprises a bottom plate (1) and a rotating assembly (2); The upper side of the bottom plate (1) is provided with a storage rack (10) at the left end, the inside of the storage rack (10) is provided with a storage disc (11), the circumference of the storage disc (11) is wound with a steel wire (12), the upper side of the bottom plate (1) is provided with an extrusion coating machine (13), the steel wire (12) is located inside the extrusion coating machine (13), the right end of the upper side of the bottom plate (1) is provided with a diameter gauge (14) and a take-up device (15), the right end of the steel wire (12) is connected with the take-up device (15), the steel wire (12) is located inside the diameter gauge (14), the upper side of the bottom plate (1) is provided with an alarm (16); The rotating assembly (2) comprises a fixed frame (21), a motor (22), a gear (23), a rotating barrel (24) and a gear ring (25), the upper side of the bottom plate (1) is fixed with the fixed frame (21), the left side of the fixed frame (21) is provided with the motor (22), the output shaft of the motor (22) is fixed with the gear (23), the upper side of the fixed frame (21) is provided with a rotating hole, the inside of the rotating hole is rotatably connected with the rotating barrel (24), the circumference of the rotating barrel (24) is fixed with the gear ring (25), the gear (23) is engaged with the gear ring (25), the steel wire (12) is located inside the rotating barrel (24), the circumference of the rotating barrel (24) is provided with a water outlet assembly (3), the inside of the rotating barrel (24) is provided with a wiping assembly (4), the front side of the fixed frame (21) is provided with a water injection assembly (5); The input ends of the alarm (16), the take-up device (15) and the extrusion coating machine (13) are electrically connected with the output end of the external PLC controller, the diameter gauge (14) is bidirectionally electrically connected with the external PLC controller.

2. The aluminum-clad steel continuous cladding production line with a measuring function according to claim 1, characterized in that: The water outlet assembly (3) comprises a fixed ring (31), a fixed strip (32), a rotating ring (33) and a connecting pipe (34), the circumference of the rotating barrel (24) is provided with an opening, the inside of the opening is fixed with two corresponding fixed rings (31), the two fixed rings (31) are fixed with uniformly distributed fixed strips (32), the two fixed rings (31) are rotatably connected with the rotating ring (33), the circumference of the rotating ring (33) is provided with a water inlet, the inside of the water inlet is fixed with the connecting pipe (34).

3. The aluminum-clad steel continuous cladding production line with a measuring function according to claim 2, characterized in that: Said wiping assembly (4) contains guide rod (41), connecting disc (42), spring (43), fixed frame (44) and wiping sponge strip (45), the inside of said rotating barrel (24) is provided with four corresponding fixed frames (44), the upper side of said fixed frame (44) is fixed with two corresponding guide rods (41), the left and right ends of the circumference surface of said rotating barrel (24) are provided with uniformly distributed guide holes, said guide rod (41) is slidingly connected inside the guide hole, the end surface of said guide rod (41) located outside the rotating barrel (24) is fixed with connecting disc (42), spring (43) is sleeved on the circumference surface of said guide rod (41), one end of said spring (43) is fixed on the end surface of connecting disc (42), the other end of said spring (43) is fixed on the circumference surface of rotating barrel (24), wiping sponge strip (45) is fixed on the side surface of said fixed frame (44), four wiping sponge strips (45) are engaged with steel wire (12).

4. The aluminum-clad steel continuous cladding production line with a measuring function according to claim 2, characterized in that: Said water injection assembly (5) contains water tank (51), water outlet pipe (52), water pump (53) and connecting hose (54), the front side of said fixed frame (21) is fixed with water tank (51), the upper side of said water tank (51) is provided with sliding hole, the inside of said sliding hole is slidingly connected with water outlet pipe (52), the upper end of said water outlet pipe (52) is fixed in the water inlet of water pump (53), the water outlet of said water pump (53) is fixed with connecting hose (54), the upper end of said connecting hose (54) is fixed in the inside of connecting pipe (34), the input end of said water pump (53) is electrically connected with the output end of external PLC controller.

5. The aluminum-clad steel continuous cladding production line with a measuring function according to claim 4, characterized in that: The front side of said water tank (51) is provided with observation port, said observation port is fixed with transparent strip (7) inside, the upper side of said water tank (51) is provided with water injection hole, said water injection hole is threadedly connected with sealing cover (6) inside.

6. The aluminum-clad steel continuous cladding production line with a measuring function according to claim 1, characterized in that: The upper side of left end of said bottom plate (1) is fixed with support strip (8), the upper side of said support strip (8) is fixed with guide pipe (9), said steel wire (12) is located inside the guide pipe (9).

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