Bearing gasket parallelism correction device
By designing a bearing gasket parallelism correction device, and utilizing the synchronous extrusion and limiting components of the lower and upper extrusion rollers, the problem of low inspection pass rate caused by bearing gasket warping was solved, thereby improving the stability and working efficiency of the bearing.
Patent Information
- Application Number
- CN202422966219.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In the existing technology, when the bearing gasket is warped, the pass rate of inspection is reduced, and there is a lack of effective parallelism correction devices.
A bearing gasket parallelism correction device is designed. By the mutual extrusion between the lower and upper extrusion rollers, combined with the limiting component and the transmission component, the bearing gasket is synchronously extruded and corrected to ensure that the parallelism is qualified.
This improved the pass rate of bearing gasket inspection, ensured the correction effect, and enhanced the stability and working efficiency of the bearing.
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Figure CN223518327U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a correcting device technical field, concretely relates to a bearing gasket parallelism correcting device. BACKGROUND
[0002] The bearing gasket is a kind of component for supporting bearing, generally made of alloy or metal material, is installed between the outer ring of bearing and bearing seat;
[0003] When bearing is running, small gap can appear between bearing and base, and the role of bearing gasket is to fill these small gaps, so that bearing is stably installed on the chassis, and the wear rate of bearing is reduced and the working efficiency of bearing is improved.
[0004] The bearing gasket is relatively light and thin, and the alloy and metal material have certain flexibility, which is easily deformed under external force, and thus causes inconvenience.
[0005] In the prior art, the bearing gasket of external clutch can be selected to have a grade difference of 0.05mm, and the tolerance is S-0.05mm, and there is no parallelism requirement on the drawing, which causes the gasket to be warped, and the thickness requirement is exceeded in the face-to-face measurement, which greatly affects the production process and reduces the qualified rate of bearing gasket detection. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a bearing gasket parallelism correcting device, which extrudes the bearing gasket by mutual extrusion between the lower extrusion roller and the upper extrusion roller, so as to flatten the deformed bearing gasket and correct its parallelism, thereby increasing the qualified rate in the subsequent detection process.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a bearing gasket parallelism correcting device, comprising a lower rack and an upper rack, the upper rack is arranged at the top end of the lower rack through bolts, a plurality of lower extrusion rollers are rotatably connected to the inner wall of the lower rack, an upper extrusion roller is arranged above each lower extrusion roller, the upper extrusion roller can be tightly pressed on the top end of the lower extrusion roller, and the surfaces of the upper extrusion roller and the lower extrusion roller are covered with a layer of anti-skid rubber;
[0008] The upper rack is internally provided with a pressing plate, the upper extrusion roller is rotatably connected with an end plate at both ends, the end plate is fixedly arranged at the bottom end of the pressing plate, the top end of the upper rack is provided with an elastic downward pressing assembly for driving the pressing plate to press downward, and the elastic downward pressing assembly provides downward extrusion force for the upper extrusion roller and the pressing plate;
[0009] The lower rack is provided with a transmission assembly on one side, the transmission assembly is provided with a rocker arm, and the rocker arm drives all the lower extrusion rollers to rotate synchronously through the transmission assembly.
[0010] Further, the upper rack top end is fixedly provided with a plurality of sleeves, the pressing plate top end is fixedly provided with a plurality of guide rods, the guide rod and the sleeve are one-to-one correspondence, the guide rod top end extends to the upper rack top through the sleeve, the guide rod can vertically move up and down along the sleeve, the elastic downward pressing assembly comprises a top frame, and the guide rod top end is fixedly connected with the top frame.
[0011] Further, the upper rack top end is fixedly provided with a threaded column, the threaded column top end is provided with an adjusting sleeve through a threaded sleeve, the height of the adjusting sleeve can be adjusted by rotating the adjusting sleeve, the adjusting sleeve top end is rotatably connected with a mounting sheet, the mounting sheet top end is fixedly provided with a spring, and the spring top end is fixedly connected with the top frame.
[0012] Further, the transmission assembly comprises a transmission box fixedly arranged on one side of the lower rack, one side of the transmission box is provided with a cover plate through a bolt, the cover plate is rotatably connected with a drive shaft, the rocker arm is fixedly arranged on one end of the drive shaft, and the other end of the drive shaft extends into the transmission box and is fixedly provided with a driving bevel gear.
[0013] Further, a transmission shaft is rotatably connected to the inner wall of the transmission box, a plurality of transmission bevel gears are fixedly arranged on the outer end of the transmission shaft, the driving bevel gear is meshed with one of the transmission bevel gears, so that the rotation of the driving bevel gear can drive the transmission bevel gears.
[0014] The transmission box is provided with a plurality of extension shafts, one end of the extension shaft is fixedly provided with a driven bevel gear, the driven bevel gear is one-to-one corresponding to the transmission bevel gear and is meshed with the corresponding transmission bevel gear, the extension shaft is one-to-one corresponding to the lower extrusion roller, the other end of the extension shaft extends into the lower rack and is fixedly connected with the corresponding lower extrusion roller, and the extension shaft is rotatably connected with the transmission box and the lower rack.
[0015] Further, the lower extrusion roller is provided with an annular side plate at both ends, the diameter of the annular side plate is greater than the diameter of the lower extrusion roller, the contact part of the lower extrusion roller and the upper extrusion roller is located between the two annular side plates, and the inner wall of the lower rack is provided with two detachable supporting plates, the top end of the supporting plate is flush with the top end of the lower extrusion roller, and the lower extrusion roller is located between the two supporting plates.
[0016] Further, the top of the rear supporting plate is provided with a limiting assembly, the limiting assembly comprises a fixed shaft rotatably connected to the inner wall of the upper rack, the outer end of the fixed shaft is fixedly provided with a baffle, one end of the fixed shaft is provided with a positioning cylinder, the positioning cylinder is fixedly arranged on the inner wall of the upper rack, and the outer end of the positioning cylinder is provided with a fastening bolt through a thread, and the fixed shaft can be fixed after the fastening bolt is tightened.
[0017] Further, the other end of the fixed shaft extends to the outside of the upper rack and is fixedly provided with a handle, the handle is fixedly provided with an indicating protrusion, and the outside of the handle is provided with a scale ring fixedly arranged on the upper rack.
[0018] In the above technical solutions, the technical effects and advantages provided by the utility model are as follows:
[0019] 1. By rotating the rocker arm, all lower extrusion rollers can be driven to rotate synchronously, and the deformed bearing pad is driven to move, and in the moving process, the bearing pad is extruded through the mutual extrusion between the lower extrusion rollers and the upper extrusion rollers, so that the deformed bearing pad is flattened, thereby correcting the parallelism, and the qualified rate in the subsequent detection process is increased.
[0020] 2. By arranging the limiting assembly above the back side supporting plate, whether the bearing pad is fully corrected can be judged by whether the bearing pad can pass through the gap between the baffle and the supporting plate, and the bearing pad that is not fully corrected is repeatedly corrected until it can pass through the gap, so that the corrected bearing pad can be qualified, and the effect of the correcting device is better. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0022] Figure 1 It is a front view structure of the utility model;
[0023] Figure 2 It is a rear view structure of the utility model;
[0024] Figure 3 It is a Figure 2 enlarged view of A part in the utility model;
[0025] Figure 4 It is an internal structure diagram of the upper and lower racks of the utility model;
[0026] Figure 5 It is a Figure 4 enlarged view of B part in the utility model;
[0027] Figure 6 It is a lower rack structure diagram of the utility model;
[0028] Figure 7 It is a bottom view structure diagram of the pressing plate of the utility model;
[0029] Figure 8 It is a top view sectional view of the transmission assembly of the utility model;
[0030] Figure 9 It is a limiting assembly structure diagram of the utility model.
[0031] BRIEF DESCRIPTION OF DRAWINGS
[0032] lower rack; 2, transmission assembly; 201, transmission box; 202, cover plate; 203, transmission shaft; 204, transmission bevel gear; 205, extension shaft; 206, driven bevel gear; 207, drive shaft; 208, driving bevel gear; 3, rocker arm; 4, support plate; 5, upper rack; 6, elastic pressing assembly; 601, top frame; 602, spring; 603, mounting plate; 604, adjusting sleeve; 605, threaded column;
[0033] 7, lower extrusion roller; 8, upper extrusion roller; 9, pressing plate; 10, limiting assembly; 1001, baffle; 1002, fixed shaft; 1003, positioning cylinder; 1004, handle; 1005, scale ring; 11, guide rod; 12, sleeve; 13, end plate. DETAILED DESCRIPTION
[0034] In order to make the technical personnel in the art better understand the technical scheme of the utility model, the utility model will be introduced in further detail below in combination with the drawings.
[0035] The utility model provides a kind of bearing gasket parallelism correction device as shown in Figures 1-9 The lower rack 1 is provided with a plurality of lower extrusion rollers 7 on the inner wall, and an upper extrusion roller 8 is arranged above each lower extrusion roller 7.
[0036] The upper rack 5 is provided with a pressing plate 9 inside, and the end plate 13 is fixedly arranged at the bottom end of the pressing plate 9.
[0037] The lower rack 1 is provided with a transmission assembly 2 on one side, and the transmission assembly 2 is provided with a rocker arm 3.
[0038] The elastic downward pressing assembly 6 drives the pressing plate 9 to press down, so that the upper extrusion roller 8 is tightly pressed on the top of the corresponding lower extrusion roller 7, and the rotation of the rocker arm 3 can drive all the lower extrusion rollers 7 to rotate synchronously through the transmission assembly 2. After the rotation of the lower extrusion rollers 7, the corresponding upper extrusion roller 8 will also start to rotate under the action of friction. At this time, the deformed and raised bearing pad is placed between the lower extrusion roller 7 and the upper extrusion roller 8 at the front, and with the rotation of the two, the bearing pad will be moved from front to back and clamped between the lower extrusion roller 7 and the upper extrusion roller 8. With the rear movement of the bearing pad, the bearing pad will be pressed by each pair of contacting lower extrusion rollers 7 and upper extrusion rollers 8 one by one, and finally it will be guided out from the rear side of the correcting device. Through multiple extrusions, the deformed and raised bearing pad is flattened, the parallelism is corrected, and the qualified rate in the subsequent detection process is increased.
[0039] The bearing pad needs to be pressed flat enough, such as Figure 4 、 5 , as shown in the lower part of the figure, the upper rack 5 is fixedly provided with a plurality of sleeves 12 at the top, and the pressing plate 9 is fixedly provided with a plurality of guide rods 11 at the top. The guide rod 11 and the sleeve 12 correspond one by one, the top of the guide rod 11 extends to the top of the upper rack 5 through the sleeve 12, and the guide rod 11 can move vertically up and down along the sleeve 12. The elastic downward pressing assembly 6 comprises a top frame 601, and the top of the guide rod 11 is fixedly connected with the top frame 601.
[0040] The upper rack 5 is fixedly provided with a threaded column 605 at the top, and the threaded column 605 is provided with an adjusting sleeve 604 at the top through a threaded sleeve. The height of the adjusting sleeve 604 can be adjusted by rotating it, and the top of the adjusting sleeve 604 is rotatably connected with a mounting piece 603. The top of the mounting piece 603 is fixedly provided with a spring 602, and the top of the spring 602 is fixedly connected with the top frame 601.
[0041] The spring 602 located above the upper rack 5 is always in a stretched state, and the stretched spring 602 pulls the top frame 601 downward by its own elastic force. The top frame 601 is thus pushed vertically downward by the guide rod 11, and the pressing plate 9 is thus pulled downward by the guide rod 11, so that the upper extrusion roller 8 is pressed downward by the lower extrusion roller 7, and thus the bearing pad is pressed downward during the correction work. During the correction work, the adjusting sleeve 604 can be rotated, and the rotation of the adjusting sleeve 604 makes it move up and down along the threaded column 605 under the action of the thread. The mounting piece 603 moves synchronously with the adjusting sleeve 604 and drives the spring 602, controls the length of the stretching, and adjusts the size of the elastic force, so as to control the extrusion force during the correction process.
[0042] In order to make all the lower extrusion rollers 7 move synchronously, as Figure 1 、 6The transmission assembly 2 includes a transmission box 201 fixed on one side of the lower rack 1, one side of the transmission box 201 is provided with a cover plate 202 through bolts, the cover plate 202 is rotatably connected with a driving shaft 207, the rocker arm 3 is fixed on one end of the driving shaft 207, the other end of the driving shaft 207 extends into the transmission box 201 and is fixed with a driving bevel gear 208.
[0043] The inner wall of the transmission box 201 is rotatably connected with a transmission shaft 203, the outer end of the transmission shaft 203 is fixed with a plurality of transmission bevel gears 204, the driving bevel gear 208 is engaged with one of the transmission bevel gears 204, so that the rotation of the driving bevel gear 208 can drive the transmission bevel gears 204;
[0044] The transmission box 201 is provided with a plurality of extension shafts 205, one end of the extension shaft 205 is fixed with a driven bevel gear 206, the driven bevel gear 206 corresponds to the transmission bevel gear 204 and is engaged with the corresponding transmission bevel gear 204, the extension shaft 205 corresponds to the lower extrusion roller 7, the other end of the extension shaft 205 extends into the lower rack 1 and is fixedly connected with the corresponding lower extrusion roller 7, the extension shaft 205 is rotatably connected with the transmission box 201 and the lower rack 1.
[0045] The driving lower extrusion roller 7 rotates to correct the bearing pad, first, the rocker arm 3 needs to be manually driven to rotate, the rocker arm 3 drives the driving shaft 207 and the driving bevel gear 208 fixed on one end of the driving shaft 207 to rotate, the driving bevel gear 208 is engaged with one of the transmission bevel gears 204, so that the transmission bevel gear 204 is driven to rotate, which makes the transmission shaft 203 and all the transmission bevel gears 204 on the outer end of the transmission shaft 203 start to rotate, the transmission bevel gear 204 drives the driven bevel gear 206 engaged therewith to rotate, the driven bevel gear 206 is connected to the lower extrusion roller 7, and rotating the rocker arm 3 can drive all the lower extrusion rollers 7 to rotate synchronously.
[0046] In the correction process, in order to avoid the transverse deviation of the bearing pad, as shown in Figure 6 The lower extrusion roller 7 is provided with annular side plates at both ends, the diameter of the annular side plate is greater than the diameter of the lower extrusion roller 7, the contact part of the lower extrusion roller 7 and the upper extrusion roller 8 is located between the two annular side plates, the inner wall of the lower rack 1 is provided with two detachable supporting plates 4, the top end of the supporting plate 4 is flush with the top end of the lower extrusion roller 7, and the lower extrusion roller 7 is located between the two supporting plates 4.
[0047] Before the correction, the bearing pad is placed on the top of the front side of the bracket 4, and the bearing pad is pushed along the top of the bracket 4 to move into the lower rack 1. When the bearing pad contacts the lower extrusion roller 7, it is extruded by the rotation of the lower extrusion roller 7. After extrusion, the corrected pad finally reaches the top of the rear bracket 4 and moves backward under the drive of the lower extrusion roller 7. During the correction process, since the diameter of the annular side plate is greater than the diameter of the lower extrusion roller 7, the bearing pad can be prevented from being offset laterally to affect the correction.
[0048] Only the bearing pad with qualified parallelism after correction can smoothly pass through the limiting assembly 10, such as Figure 2 、 3 , 4, 9, the top of the rear bracket 4 is provided with a limiting assembly 10, the limiting assembly 10 includes a fixed shaft 1002 rotatably connected to the inner wall of the upper rack 5, the outer end of the fixed shaft 1002 is fixedly provided with a baffle 1001, one end of the fixed shaft 1002 is provided with a positioning cylinder 1003, the positioning cylinder 1003 is fixedly provided on the inner wall of the upper rack 5, the outer end of the positioning cylinder 1003 is provided with a fastening bolt through threads, and the fixed shaft 1002 can be fixed after the fastening bolt is tightened.
[0049] The other end of the fixed shaft 1002 extends to the outside of the upper rack 5 and is fixedly provided with a handle 1004, the handle 1004 is fixedly provided with an indicating protrusion, and the outside of the handle 1004 is provided with a scale ring 1005 fixed on the upper rack 5.
[0050] The bearing pad after extrusion correction moves backward under the drive of the lower extrusion roller 7 and reaches the top of the rear bracket 4. The bearing pad moves backward along the rear bracket 4 and passes through the limiting assembly 10. At this time, the baffle 1001 is in the inclined device, and there is a gap between the rear end of the baffle 1001 and the top of the rear bracket 4. The height of the gap is slightly greater than the thickness of the normal bearing pad. Therefore, if the bearing pad has been sufficiently corrected, it can smoothly pass through the gap and continue to move backward and finally separate from the last lower extrusion roller 7 to complete the correction. If the bearing pad is not sufficiently corrected, it means that the bearing pad still has a deformation, and the bearing pad cannot pass through the gap, and the bearing pad blocked by the baffle 1001 cannot continue to move backward.
[0051] At this time, the rocker arm 3 can be reversely rotated, so that the lower extrusion roller 7 and the upper extrusion roller 8 are reversely rotated, the bearing pad originally moved backward is driven to return to the inside of the lower rack 1, and the extrusion correction work is performed again until the bearing pad can smoothly pass through the gap, so as to ensure that the corrected bearing pad can be qualified, and the effect of the correction device is better.
[0052] By rotating the handle 1004, the fixed shaft 1002 can be driven to rotate, and the inclination angle of the baffle 1001 is adjusted according to the scale on the scale ring 1005.
[0053] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the present application.
Claims
1. A bearing spacer parallelism correction device comprising a lower frame (1) and an upper frame (5), characterized in that: A plurality of lower extrusion rollers (7) are rotatably connected to the inner wall of the lower rack (1), and an upper extrusion roller (8) is arranged above each lower extrusion roller (7); The upper rack (5) is internally provided with a pressing plate (9), both ends of the upper extrusion roller (8) are rotatably connected with an end plate (13), the end plate (13) is fixedly arranged at the bottom end of the pressing plate (9), and the top end of the upper rack (5) is provided with an elastic pressing assembly (6) for driving the pressing plate (9) to press downward. One side of the lower rack (1) is provided with a transmission assembly (2), the transmission assembly (2) is provided with a rocker arm (3), and the rocker arm (3) drives all the lower extrusion rollers (7) to rotate synchronously through the transmission assembly (2).
2. The bearing spacer parallelism correction device of claim 1, wherein: A plurality of sleeve pipes (12) are fixedly arranged at the top end of the upper rack (5), a plurality of guide rods (11) are fixedly arranged at the top end of the pressing plate (9), the guide rods (11) and the sleeve pipes (12) correspond to each other, the top end of the guide rod (11) extends to the top of the upper rack (5) through the sleeve pipe (12), and the elastic pressing assembly (6) comprises a top frame (601).
3. A bearing spacer parallelism correction device according to claim 2, wherein: The top end of the guide rod (11) is fixedly connected with the top frame (601).
4. The bearing spacer parallelism correction device of claim 1, wherein: The transmission assembly (2) comprises a transmission box (201) fixedly arranged at one side of the lower rack (1), a cover plate (202) is arranged at one side of the transmission box (201) through bolts, a driving shaft (207) is rotatably connected to the cover plate (202), the rocker arm (3) is fixedly arranged at one end of the driving shaft (207), and the other end of the driving shaft (207) extends into the transmission box (201) and is fixedly provided with a driving bevel gear (208).
5. A bearing spacer parallelism correction device according to claim 4, wherein: A transmission shaft (203) is rotatably connected to the inner wall of the transmission box (201), a plurality of transmission bevel gears (204) are fixedly arranged at the outer end of the transmission shaft (203), and the driving bevel gear (208) is meshed with one of the transmission bevel gears (204); A plurality of extension shafts (205) are arranged in the transmission box (201), a driven bevel gear (206) is fixedly arranged at one end of the extension shaft (205), the driven bevel gear (206) corresponds to one of the transmission bevel gears (204) and is meshed with the corresponding transmission bevel gear (204), the extension shaft (205) corresponds to one of the lower extrusion rollers (7), and the other end of the extension shaft (205) extends into the lower rack (1) and is fixedly connected with the corresponding lower extrusion roller (7).
6. The bearing spacer parallelism correction device of claim 1, wherein: The lower extrusion roller (7) is provided with annular side plates at both ends, the contact part of the lower extrusion roller (7) and the upper extrusion roller (8) is located between the two annular side plates, two detachable supporting plates (4) are arranged on the inner wall of the lower rack (1), the top end of the supporting plate (4) is flush with the top end of the lower extrusion roller (7), and the lower extrusion roller (7) is located between the two supporting plates (4).
7. A bearing spacer parallelism correction device according to claim 6, wherein: The top of the rear supporting plate (4) is provided with a limiting assembly (10), the limiting assembly (10) comprises a fixed shaft (1002) which is rotationally connected to the inner wall of the upper rack (5), the outer end of the fixed shaft (1002) is fixedly provided with a baffle (1001), one end of the fixed shaft (1002) is provided with a positioning cylinder (1003), the positioning cylinder (1003) is fixedly arranged on the inner wall of the upper rack (5), and the outer end of the positioning cylinder (1003) is provided with a fastening bolt in a threaded manner.
8. A bearing spacer parallelism correction device according to claim 7, wherein: The other end of the fixed shaft (1002) extends to the outside of the upper rack (5) and is fixedly provided with a handle (1004), the handle (1004) is fixedly provided with an indicating convex, and the outer side of the handle (1004) is provided with a scale ring (1005) which is fixed on the upper rack (5).