Machine tool connection equipment
By designing machine tool connection equipment, the automated transfer and positioning of workpieces between different machine tools is realized, which solves the problems of low efficiency and poor versatility in traditional machine tool processing methods, improves production efficiency and accuracy, and adapts to the processing needs of workpieces of various specifications.
Patent Information
- Application Number
- CN202422932615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional machine tool processing methods suffer from low production efficiency, poor versatility, heavy reliance on manual labor, and low processing accuracy. In particular, when processing workpieces of different specifications, the equipment investment cost is high and the flexibility is insufficient.
A machine tool connection device was designed, which includes multiple parallel material conveying lines, a vertical lifting mechanism and an automatic clamping mechanism. Combined with position sensors and limit mechanisms, it realizes the automated transfer and positioning of workpieces between different machine tools, and adapts to the processing needs of workpieces of various specifications.
It improves production efficiency, reduces manual intervention, lowers production costs, enhances processing accuracy and automation levels, and meets the needs of multi-variety, small-batch production.
Smart Images

Figure CN223519219U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of machine tool, specifically, a machine tool line equipment. BACKGROUND
[0002] With the progress of science and technology and the development of intelligent manufacturing, the traditional machine tool processing mode has been difficult to meet the demand of modern industry for high efficiency, precision and flexibility.
[0003] In the field of modern industrial manufacturing, especially in the metal processing industry, machine tool automation line technology is gradually becoming the key solution to improve production efficiency, reduce labor cost and improve processing precision. Traditional machine tool processing mode, such as independent machine tool operation, not only has low production efficiency, but also relies on a large number of manual operation, which not only increases the production cost, but also may cause processing error and safety problem. With the rise of intelligent manufacturing, enterprises put forward higher requirements for the automation and intelligence level of production line.
[0004] At present, the transmission of workpieces between machine tools mainly depends on manual handling or single specification automatic transmission equipment. Manual handling of workpieces not only has high labor intensity and low production efficiency, but also is easy to cause workpiece position deviation due to human factors during handling, which affects the processing precision. In addition, the traditional automatic transmission equipment can usually only handle workpieces of specific size, and lacks universality. When different specifications of workpieces need to be processed, the transmission equipment needs to be replaced or adjusted, which not only increases the equipment investment cost, but also reduces the flexibility and efficiency of the production line.
[0005] Therefore, a new type of machine tool line equipment is needed, which can be compatible with multiple specifications of workpieces, realize automatic feeding and discharging operation, reduce the dependence on manpower, and improve the intelligent level of the processing process, so as to meet the demand of modern industry for efficient, accurate and intelligent production. UTILITY MODEL CONTENTS
[0006] The main purpose of the utility model is to provide a machine tool line equipment to solve the problem of low production efficiency of machine tool in the prior art.
[0007] In order to achieve the above purpose, according to one aspect of the utility model, a machine tool line equipment is provided, which is arranged between two machine tools, comprising: a conveying mechanism containing a plurality of material conveying lines, the material conveying lines are divided into a plurality of feeding lines and a plurality of discharging lines, the plurality of feeding lines are arranged in sequence along the vertical direction and located above the plurality of discharging lines, and the plurality of discharging lines are arranged in sequence along the vertical direction; a vertical lifting mechanism containing a clamping assembly, the clamping assembly is adjustably arranged to clamp the material located in each feeding line and each discharging line; wherein, the plurality of material conveying lines are arranged in parallel; along the vertical downward direction, the length of the plurality of material conveying lines gradually increases.
[0008] Further, the plurality of material conveying lines each have an operation end, and the operation ends of the plurality of material conveying lines gradually extend outward in a vertically downward direction; the conveying mechanism further comprises a support frame, and the plurality of material conveying lines are each mounted on the support frame.
[0009] Further, each of the material conveying lines comprises: a plurality of parallel conveying belts; a driving shaft and a plurality of synchronous wheels, the plurality of synchronous wheels are arranged on the driving shaft in an axial direction of the driving shaft, and one end of each of the plurality of conveying belts is correspondingly sleeved on one of the plurality of synchronous wheels; a driven shaft and a plurality of driven wheels, the plurality of driven wheels are arranged on the driven shaft in a circumferential direction of the driven shaft, and the other end of each of the plurality of conveying belts is correspondingly sleeved on one of the plurality of driven wheels; and a driving motor, which is drivingly connected with the driving shaft to drive the driving shaft.
[0010] Further, each of the material conveying lines comprises: a connecting plate and a plurality of conveying frames, the plurality of conveying frames are arranged in parallel, and the connecting plate is connected with one end of the plurality of conveying frames; the plurality of conveying frames are correspondingly arranged with the plurality of conveying belts, each of the conveying frames comprises a conveying bottom plate and a conveying fixed plate which are connected with each other, each of the conveying belts is arranged above the corresponding conveying bottom plate, and each of the conveying fixed plates is arranged at a side of the corresponding conveying belt; wherein, each of the synchronous wheels and the driven wheels in each of the conveying belts is rotatably arranged on the corresponding conveying frame; and / or a plurality of position sensors, at least one of the position sensors is arranged between two adjacent conveying belts to control the corresponding material conveying line to start or stop according to a detection result of the position sensor.
[0011] Further, each of the material conveying lines comprises: a limiting mechanism arranged at a tail end of the material conveying line to limit the material moving to the tail end of the material conveying line.
[0012] Further, the limiting mechanism comprises a limiting driving member and a limiting plate, the limiting driving member is drivingly connected with the limiting plate to drive the limiting plate to move up and down to limit the material on the material conveying line; and / or the limiting mechanism is a plurality of limiting mechanisms, the material conveying line comprises a plurality of parallel conveying belts, and at least one of the limiting mechanisms is arranged between two adjacent conveying belts.
[0013] Further, the vertical lifting mechanism further comprises a vertical moving module, the vertical moving module comprises: a vertical rack movably arranged in a vertical direction; a vertical moving driving motor, an output shaft of the vertical moving driving motor is drivingly connected with the vertical rack through a vertical gear to drive the vertical rack to move in the vertical direction; a vertical slide rail and a vertical motor plate, the vertical moving driving motor is mounted on the vertical motor plate, and the vertical motor plate is connected with the vertical slide rail through a vertical slide block; the vertical slide rail is connected with the vertical rack to move in the vertical direction under the driving of the vertical rack; and a clamping assembly mounted on the vertical slide rail.
[0014] Further, the vertical lifting mechanism further comprises: a first horizontal moving module, the vertical moving module is installed on the first horizontal moving module through a vertical motor plate, the first horizontal moving module is movably arranged along a first horizontal direction to drive the vertical moving module to move along the first horizontal direction; a second horizontal moving module, the second horizontal moving module is installed on the first horizontal moving module, the second horizontal moving module is movably arranged along a second horizontal direction to drive the first horizontal moving module to move along the second horizontal direction; wherein the first horizontal direction is perpendicular to the second horizontal direction; and / or the second horizontal moving module comprises: a horizontal sliding rail extending along the second horizontal direction; a horizontal motor plate, the horizontal motor plate is slidably connected with the horizontal sliding rail through a horizontal sliding block; the first horizontal moving module is installed on the horizontal motor plate; a horizontal moving rack extending along the second horizontal direction; a horizontal moving drive motor installed on the horizontal motor plate, an output shaft of the horizontal moving drive motor is drivingly connected with the horizontal moving rack through a horizontal gear to drive the horizontal gear to move along the horizontal moving rack.
[0015] Further, each material conveying line comprises: an automatic clamping mechanism arranged above the transmission belt of the material conveying line; the automatic clamping mechanism comprises oppositely arranged first and second shift forks, the first and second shift forks are arranged to approach or move away from each other to shift the material located between the first and second shift forks.
[0016] Further, the automatic clamping mechanism further comprises: first and second shift racks, the first and second shift racks are arranged in parallel; the first shift fork is arranged on the first shift rack, and the second shift fork is arranged on the second shift rack; a shift drive motor and a shift gear, an output shaft of the shift drive motor is connected with the shift gear, the shift gear is located between the first and second shift racks and is meshed with the first and second shift racks, respectively.
[0017] The machine tool connection device provided by the present application realizes efficient transmission of materials between different machine tools through its unique design, significantly improves production efficiency and automation level. The cooperation of the parallelly arranged and gradually lengthened material conveying lines, the vertical lifting mechanism and the clamping assembly ensures the feeding and discharging of materials on the conveying mechanism. In addition, the arrangement of the automatic clamping mechanism and the position sensor further optimizes the positioning and transmission control of the materials, reduces manual intervention, reduces production cost, improves the stability and reliability of the overall system, and solves the problem of low production efficiency of the machine tool in the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the specification explain the present application. The use of the same reference numerals in different drawings indicates similar or identical components.
[0019] Figure 1 A structural schematic view of an embodiment of the machine tool connection equipment according to the present application is shown;
[0020] Figure 2 An enlarged view of A part of the machine tool connection equipment in Figure 1 is shown;
[0021] Figure 3 An enlarged view of B part of the machine tool connection equipment in Figure 1 is shown;
[0022] Figure 4 An enlarged view of C part of the machine tool connection equipment in Figure 1 is shown;
[0023] Figure 5 A structural schematic view of another view of the machine tool connection equipment shown in Figure 4 is shown;
[0024] Figure 6 A structural schematic view of the conveying mechanism of the machine tool connection equipment in Figure 1 is shown;
[0025] Figure 7 A structural schematic view of the automatic clamping mechanism of the machine tool connection equipment in Figure 1 is shown;
[0026] Figure 8 A structural schematic view of the material conveying line of the machine tool connection equipment in Figure 1 is shown;
[0027] Figure 9 A structural schematic view of one kind of material conveyed by the machine tool connection equipment in Figure 1 is shown; and
[0028] Figure 10 A structural schematic view of another kind of material conveyed by the machine tool connection equipment in Figure 1 is shown.
[0029] Among them, the above-mentioned drawings include the following figure marks:
[0030] 1, material;
[0031] 10, machine tool;
[0032] 20, conveying mechanism; 21, material conveying line; 211, upper material conveying line; 212, lower material conveying line; 213, conveying belt; 214, driving shaft; 215, synchronous wheel; 216, driven shaft; 217, driven wheel; 218, driving motor; 219, connecting plate; 210, conveying frame; 210a, conveying bottom plate; 210b, conveying fixed plate; 211a, operating end; 211b, limiting mechanism; 211c, limiting driving piece; 211d, limiting plate; 211e, position sensor;
[0033] 22, support frame;
[0034] 220, automatic clamping mechanism; 221, first shift fork; 222, second shift fork; 223, first shift rack; 224, second shift rack; 225, shift driving motor; 226, shift gear; 227, fixed plate; 228, shift sliding rail; 229, shift sliding block;
[0035] 30, vertical lifting mechanism;
[0036] 31, clamping assembly;
[0037] 32, vertical movement module; 321, vertical rack; 322, vertical movement driving motor; 324, vertical sliding rail; 325, vertical motor plate; 326, vertical sliding block;
[0038] 33, first horizontal movement module; 34, second horizontal movement module; 341, horizontal sliding rail; 342, horizontal motor plate; 343, horizontal sliding block; 344, horizontal movement rack; 345, horizontal movement driving motor. DETAILED DESCRIPTION
[0039] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0040] The machine tool in the prior art has the following defects:
[0041] 1. Poor universality, different specifications of aluminum frame materials 1 cannot be compatible with automatic feeding and discharging;
[0042] 2. Manual single machine feeding and discharging operation is intensive, manual carrying and waiting time is long, and production efficiency is low;
[0043] 3. Cannot realize intelligent management and optimization.
[0044] Machine tool automation connection technology is to connect multiple machine tools through automatic conveying system, control system, etc., to realize automatic transmission and processing of workpieces between different machine tools, greatly improving production efficiency and quality.
[0045] Machine tool automation connection technology has several significant advantages:
[0046] 1. Improve production efficiency: Through automation connection, workpieces can be quickly and accurately transferred and processed between different machine tools, reducing manual handling and waiting time, greatly improving production efficiency;
[0047] 2. Reduce labor costs: Automation connection reduces human involvement and reduces dependence on workers, thereby reducing labor costs. At the same time, it also avoids errors and safety hazards caused by human factors;
[0048] 3. Improve processing accuracy: Automation connection systems usually use advanced control systems and sensor technology to achieve precise control of the processing process, improving processing accuracy and consistency. Promote intelligent development: Machine tool automation connection is an important part of intelligent manufacturing, by integrating Internet of Things, big data, artificial intelligence and other technologies, it can achieve intelligent management and optimization of the production process, and promote the manufacturing industry to a higher level. The specific scheme is as follows:
[0049] One aspect of the present application provides a machine tool connection device for being arranged between two machine tools 10, please refer to Figures 1 to 10 The machine tool connection device comprises a conveying mechanism 20 comprising a plurality of material conveying lines 21, the material conveying lines 21 are divided into a plurality of upper material conveying lines 211 and a plurality of lower material conveying lines 212, the plurality of upper material conveying lines 211 are arranged in the vertical direction in sequence and located above the plurality of lower material conveying lines 212, and the plurality of lower material conveying lines 212 are arranged in the vertical direction in sequence; a vertical lifting mechanism 30 comprising a clamping assembly 31, the clamping assembly 31 is adjustably arranged to clamp the material 1 located in each upper material conveying line 211 and each lower material conveying line 212; wherein the plurality of material conveying lines 21 are arranged in parallel; in the vertical downward direction, the length of the plurality of material conveying lines 21 gradually increases. This design makes the machine tool connection device adapt to machine tools of different heights, realizes the automatic feeding and discharging of materials, and greatly improves the production efficiency and automation degree.
[0050] Figures 1 to 8The overall structure of the machine tool connecting device is shown, and it can be seen that the conveying mechanism 20 is located between two machine tools 10, and contains multiple material conveying lines 21, which are divided into upper material conveying lines 211 and lower material conveying lines 212, the upper material conveying lines 211 are located above the lower material conveying lines 212 and are arranged in sequence along the vertical direction, and the lower material conveying lines 212 are also arranged in sequence along the vertical direction. It is worth noting that the length of the material conveying line 21 gradually increases in the vertically downward direction, which can effectively adapt to materials 1 of different sizes and ensure stable transmission at different heights. The machine tool connecting device in the application can effectively adapt to machine tool devices of different heights and different layouts in the workshop, and realize automatic transmission of materials between different machine tools. This automatic feeding and discharging not only reduces manual intervention and reduces human errors, but also significantly improves production efficiency, so that the production line can achieve a higher level of automation.
[0051] Figure 9 and Figure 10 respectively show the structure diagrams of two materials 1; the material 1 is an aluminum frame, and the drilling position and the machining surface are arranged upwards.
[0052] In the embodiment, as shown in Figure 2 , the multiple material conveying lines 21 all have operation ends 211a, and the operation ends 211a of the multiple material conveying lines 21 gradually extend outward in the vertically downward direction; as shown in Figure 6 , the conveying mechanism 20 further comprises a support frame 22, and the multiple material conveying lines 21 are all installed on the support frame 22. Through the gradual extension of the operation end, it can be ensured that materials of different heights can be accurately and accurately conveyed to the specified position, and the use of the support frame 22 ensures the stability and reliability of the entire conveying mechanism.
[0053] The support frame 22 serves as the basis for the multiple material conveying lines 21 and ensures the stability and reliability of the overall structure. Each material conveying line 21 is composed of multiple parallel transmission belts 213, which are driven by a driving shaft 214 and a driven shaft 216, wherein multiple synchronous wheels 215 are arranged on the driving shaft 214 at intervals, and multiple driven wheels 217 are arranged on the driven shaft 216. One end of the transmission belt 213 is sleeved on the synchronous wheel 215, and the other end is sleeved on the corresponding driven wheel 217. A driving motor 218 is drivingly connected with the driving shaft 214 to provide power for the material conveying line 21 and ensure smooth transmission of the material 1. Specifically, the driving motor 218 drives the driving shaft 214 to rotate through a synchronous belt.
[0054] The extension design of the operation end 211a can ensure that the operation ends 211a of different material conveying lines 21 protrude in turn from the operation ends 211a of the upper material conveying lines 21, and specifically, the operation ends 211a are respectively the feeding ends or the discharging ends, so that the vertical lifting mechanism 30 can respectively feed or discharge the material conveying lines 21 on different layers. The stability and reliability of the support frame 22 enable the device to maintain good performance in a long-time and high-load working environment, and are suitable for production environments with large changes in material size and weight, such as electronic product assembly lines and mechanical part processing lines, thereby ensuring the continuity and efficiency of the production process.
[0055] In the present application, as shown in Figure 8 each material conveying line 21 comprises: a plurality of parallel transmission belts 213; a driving shaft 214 and a plurality of synchronous wheels 215 arranged on the driving shaft 214 in the axial direction, and each of the plurality of transmission belts 213 is correspondingly sleeved on one of the plurality of synchronous wheels 215; a driven shaft 216 and a plurality of driven wheels 217 arranged on the driven shaft 216 in the circumferential direction, and the other ends of the plurality of transmission belts 213 are correspondingly sleeved on the plurality of driven wheels 217; and a driving motor 218 drivingly connected with the driving shaft 214 to drive the driving shaft 214. This structural design can ensure smooth transmission of materials on the material conveying line.
[0056] Through the plurality of parallel transmission belts, and the precise cooperation between the synchronous wheels and the driven wheels between the driving shaft and the driven shaft, the device can stably transmit materials of different sizes and shapes, reducing the deviation and vibration of the materials during transmission, and is suitable for production links that require high-precision positioning and transmission, such as semiconductor chip manufacturing and optical element processing, thereby ensuring the accuracy of material transmission.
[0057] In the present embodiment, each material conveying line 21 comprises: a connecting plate 219 and a plurality of conveying frames 210, the plurality of conveying frames 210 are arranged in parallel, and the connecting plate 219 is connected with one end of the plurality of conveying frames 210; the plurality of conveying frames 210 are correspondingly arranged with the plurality of transmission belts 213, each conveying frame 210 comprises a conveying bottom plate 210a and a conveying fixed plate 210b connected with each other, each transmission belt 213 is arranged above the corresponding conveying bottom plate 210a, and each conveying fixed plate 210b is arranged on the side of the corresponding transmission belt 213; wherein, the synchronous wheels 215 and the driven wheels 217 in each transmission belt 213 are rotatably arranged on the corresponding conveying frame 210; and / or a plurality of position sensors 211e, at least one position sensor 211e is arranged between adjacent two transmission belts 213 to control the corresponding material conveying line 21 to start or stop according to the detection result of the position sensor 211e.
[0058] The use of position sensors enables real-time monitoring of the material conveying process, improving the intelligent level of the equipment. The position sensor 211e is arranged between each material conveying line 21 to detect the position information of the material 1. Based on the detection results, the corresponding material conveying line 21 can be intelligently controlled to start or stop, ensuring that the material conveying process is both efficient and accurate.
[0059] The real-time monitoring function of the position sensor can accurately detect the position and state of the material. By connecting with the control system, it can realize automatic control of the material conveying line start and stop, reducing unnecessary material stagnation and misoperation, and improving the intelligent and automated level of the production line. This function is particularly important in modern production environments such as intelligent factories and Internet of Things production lines, as it can optimize production processes, reduce material waste, and improve production efficiency and product quality through real-time data feedback.
[0060] In this embodiment, each material conveying line 21 includes a limiting mechanism 211b arranged at the tail end of the material conveying line 21 to limit the material 1 moving to the tail end of the material conveying line 21. The limiting mechanism can prevent the material from deviating or falling due to inertia or improper speed control during the conveying process, ensuring the accuracy and safety of the material conveying process.
[0061] The application of the limiting mechanism not only improves the stability of the material conveying process, but also reduces the machine tool processing errors caused by inaccurate material position through precise limiting function, and is suitable for production environments with high requirements for material conveying stability, such as precision instrument manufacturing and medical device assembly. In these fields, even a small deviation in the material can cause performance problems in the final product, so the addition of the limiting mechanism greatly improves the precision and reliability of the entire production line.
[0062] In this embodiment, the limiting mechanism 211b includes a limiting driving member 211c and a limiting plate 211d. The limiting driving member 211c is drivingly connected with the limiting plate 211d to drive the limiting plate 211d to rise and fall, and the limiting plate 211d limits the material 1 on the material conveying line 21. This dynamic limiting method can adapt to materials of different sizes, improving the versatility and adaptability of the equipment.
[0063] The special design of the material conveying line 21 can be seen that the tail end of each material conveying line 21 is equipped with a limiting mechanism 211b. The limiting mechanism 211b is composed of a limiting driving element 211c and a limiting plate 211d. The limiting driving element 211c can drive the limiting plate 211d to rise and fall. When the material 1 moves to the tail end of the material conveying line 21, the limiting plate 211d can accurately limit it, ensuring the position accuracy and safety of the material 1 during transmission. In some embodiments, in order to more effectively control the position of the material 1, at least one limiting mechanism 211b is arranged between the plurality of parallel conveying belts 213 included in each material conveying line 21.
[0064] It can be seen that the limiting mechanism controls the rise and fall of the limiting plate through the limiting driving element, and can flexibly adjust the limiting position according to the size and shape of different materials. This design has high flexibility and can meet the needs of multi-variety and small-batch production, and is suitable for production environments with variable material sizes, such as multi-variety and small-batch production, personalized product manufacturing, etc. In these production modes, the versatility and adaptability of the equipment are key factors to improve production efficiency and reduce equipment investment.
[0065] In this embodiment, there are multiple limiting mechanisms 211b, and the material conveying line 21 includes multiple parallel conveying belts 213. At least one limiting mechanism 211b is arranged between adjacent two conveying belts 213. The arrangement of multiple limiting mechanisms 211b can further improve the accuracy and safety of material transmission, and is suitable for production environments with complex material transmission paths and high precision requirements.
[0066] In production environments with complex material transmission paths and high precision requirements, such as material transmission of multi-axis linkage machine tools and precision assembly of microelectronic components, the arrangement of multiple limiting mechanisms can ensure the accurate positioning of materials at each transportation link, effectively preventing material misalignment or damage caused by insufficient single-point limiting, and improving the operation efficiency and product quality of the entire production line. This design is particularly important in industries that require high-precision material handling, ensuring the continuity and accuracy of the production process.
[0067] The vertical lifting mechanism 30 is configured to include a clamping assembly 31 and a vertical moving module 32. The clamping assembly 31 can adjust the position to clamp the material 1 of different heights, and ensure the safety of the material 1 during lifting and lowering. The vertical moving module 32 includes a vertical rack 321 that moves in the vertical direction, and a vertical moving drive motor 322 that is drivingly connected to the vertical rack 321 and moves the vertical rack 321 through a vertical gear. A vertical motor plate 325 is installed with the vertical moving drive motor 322, and is connected to a vertical sliding rail 324 through a vertical sliding block 326. Thus, under the driving of the vertical rack 321, the entire vertical moving module 32 can move in the vertical direction, and the clamping assembly 31 is installed on the vertical sliding rail 324 and moves together to complete the vertical transmission of the material 1.
[0068] In the embodiment, the vertical lifting mechanism 30 further includes a first horizontal moving module 33, a vertical moving drive motor 322 is installed on the first horizontal moving module 33 through a vertical motor plate 325, the first horizontal moving module 33 is movably arranged in a first horizontal direction to drive the vertical moving module 32 to move in the first horizontal direction; a second horizontal moving module 34, the second horizontal moving module 34 is installed on the first horizontal moving module 33, and the second horizontal moving module 34 is movably arranged in a second horizontal direction to drive the first horizontal moving module 33 to move in the second horizontal direction; wherein the first horizontal direction is perpendicular to the second horizontal direction. The three-dimensional moving vertical lifting mechanism can realize flexible transmission of the material in space.
[0069] The horizontal moving ability of the vertical lifting mechanism 30 is realized by arranging the first horizontal moving module 33 in the first horizontal direction and the second horizontal moving module 34 in the second horizontal direction perpendicular to the first horizontal direction, so as to realize the accurate movement of the material 1 in the three-dimensional space. Specifically, the vertical moving module 32 is installed on the first horizontal moving module 33 through the vertical motor plate 325, and the first horizontal moving module 33 itself can move in the first horizontal direction. The second horizontal moving module 34 is installed on the first horizontal moving module 33 and can move in the second horizontal direction. Thus, by means of the cooperation of the first horizontal moving module 33 and the second horizontal moving module 34, the material 1 can not only move in the vertical direction, but also accurately adjust the position in the horizontal plane, greatly improving the flexibility and efficiency of the transmission.
[0070] The vertical lifting mechanism of three-dimensional movement provides precise control ability of the material in X, Y and Z directions, and is suitable for production environment requiring precise positioning of the material in three-dimensional space, such as large mechanical assembly, material scheduling of multi-layer production line, etc. In these scenarios, the position accuracy of the material directly affects the efficiency and quality of subsequent processing or assembly, and the flexibility and accuracy of the three-dimensional movement mechanism can effectively meet these high requirements, reduce material loss in the production process, and improve the overall operation efficiency of the production line.
[0071] In this embodiment, the second horizontal movement module 34 comprises a horizontal sliding rail 341 extending in the second horizontal direction, a horizontal motor plate 342 slidably connected with the horizontal sliding rail 341 through a horizontal sliding block 343, and the first horizontal movement module 33 installed on the horizontal motor plate 342. The second horizontal movement module 34 further comprises a horizontal movement rack 344 extending in the second horizontal direction, and a horizontal movement drive motor 345 installed on the horizontal motor plate 342, the output shaft of the horizontal movement drive motor 345 being drivingly connected with the horizontal movement rack 344 through a horizontal gear, so that the horizontal gear moves along the horizontal movement rack 344. This driving mode can ensure smooth movement of the material in the horizontal direction.
[0072] Through the precise cooperation of the horizontal movement rack and gear, and the stable connection of the horizontal sliding rail and sliding block, the second horizontal movement module 34 can ensure smooth and accurate movement of the material in the horizontal direction, and is suitable for production links requiring precise control of the material in the horizontal direction, such as material positioning on the assembly line, material picking in the automated warehouse, etc. In these environments, accurate positioning of the material is the key to improving production efficiency and reducing errors, and the addition of the horizontal movement module can realize precise positioning and transmission of the material through its stable drive system, providing key technical support for improving the intelligent level and operation efficiency of the production line.
[0073] In this embodiment, as shown in Figure 7 Each material conveying line 21 comprises an automatic clamping mechanism 220 arranged above the conveying belt 213 of the material conveying line 21, and the automatic clamping mechanism 220 comprises a first yoke 221 and a second yoke 222 arranged opposite to each other, the first yoke 221 and the second yoke 222 being arranged close to or away from each other to push the material 1 between the first yoke 221 and the second yoke 222. The use of the automatic clamping mechanism can realize automatic positioning and clamping of the material, improving the automation degree of material transmission.
[0074] The automatic centering mechanism is arranged through the precise action of the first yoke 221 and the second yoke 222, which can automatically adjust the position of the material, ensure the accurate centering of the material before transmission, reduce the positioning error in subsequent processing, and is suitable for production links that require automatic centering of the material, such as automatic welding, laser cutting, etc. In these high-precision processing processes, small positional deviations of the material can lead to a decrease in product quality, and the application of the automatic centering mechanism can effectively avoid these errors through its automatic adjustment and positioning function, improve processing precision, reduce scrap rate, and thus improve overall production efficiency and economic benefits.
[0075] In this embodiment, the automatic centering mechanism 220 further comprises: a first shifting rack 223 and a second shifting rack 224, which are arranged in parallel; the first yoke 221 is arranged on the first shifting rack 223, and the second yoke 222 is arranged on the second shifting rack 224; a shifting drive motor 225 and a shifting gear 226, the output shaft of the shifting drive motor 225 is connected with the shifting gear 226, and the shifting gear 226 is located between the first shifting rack 223 and the second shifting rack 224 and is engaged with them respectively. This driving mode can ensure the synchronous action of the first yoke and the second yoke, and improve the accuracy and speed of material positioning.
[0076] The structure of the automatic centering mechanism 220, which is arranged above the conveying belt 213 on the material conveying line 21, is composed of the oppositely arranged first yoke 221 and second yoke 222, which can move towards or away from each other to shift the material 1 located between them, achieving automatic positioning of the material 1 on the material conveying line 21, reducing manual intervention, and improving transmission efficiency. Specifically, the first yoke 221 is arranged on the first shifting rack 223, and the second yoke 222 is arranged on the second shifting rack 224, and the two racks are arranged in parallel. The output shaft of the shifting drive motor 225 is connected with the shifting gear 226, which is located between the two shifting racks and is engaged with them respectively, so that when the motor works, it can drive the two racks and the yokes to adjust the position, thereby clamping or releasing the material 1.
[0077] The use of the first shifting rack and the second shifting rack in the automatic centering mechanism in cooperation with the shifting gear and the shifting drive motor can ensure the rapid and accurate positioning of the material during transmission, reducing the time for material waiting and positioning, and improving production efficiency. This design is particularly suitable for production links that require rapid and accurate positioning of the material, such as high-speed packaging lines, automated detection lines, etc., which can greatly reduce the downtime of the production line, improve the utilization rate of equipment, and thus improve the overall production efficiency and economic benefits.
[0078] The machine tool connection device in the application mainly consists of two parallel machining machine tools, a vertical lifting mechanism, a horizontal Y-direction moving module mechanism, a horizontal X-direction moving frame mechanism, an electric control cabinet, and a four-layer conveying line, as shown in the overall view. Figure 1 As shown in the overall view. Figure 9 and Figure 10 The aluminum frame workpiece has similar specifications and shapes, but the length is different; according to the customized requirements of the customer products, there are more than 100 types of aluminum frame specifications, so it is necessary to design a feeding conveying line that is compatible with multiple specifications and can improve efficiency. The four-layer conveying line in the application can meet the above requirements. The conveying line from top to bottom is a feeding line, a feeding line, a discharging line, and a discharging line. Among them, the feeding line and the feeding line both have an automatic clamping mechanism and a positioning lifting mechanism. The four-layer conveying line has a positioning sensor at the feeding and discharging positions of each layer to detect the incoming state and facilitate the execution of the next action. The side view of the four-layer conveying line is designed in a trapezoidal shape, and each layer is longer than the previous layer. The main purpose is to stagger the space for feeding and discharging, and each layer of the conveying line is independent of each other and does not interfere with each other, which is flexible and convenient. In the logic control end, it can also be designed in online and offline modes, which does not affect the machining of the machine tool. The feeding line can store at least 25 aluminum frames for processing as a buffer function. The time required for processing 25 aluminum frames is 4 hours, and after 4 hours, the staff will come to replenish the material, reducing the labor intensity and providing the staff with other work efficiency.
[0079] The feeding line mainly consists of a servo motor, a driving shaft, a positioning lifting mechanism, a ribbed belt, a connecting plate, a conveying bottom plate, a synchronous belt and pulley, an automatic clamping mechanism, a plate A, a conveying fixed plate, a driven shaft, a sensor, etc. The conveying bottom plate of the feeding line is fixed with the profile bracket of the four-layer conveying line; the connecting plate is connected with the conveying bottom plate, the servo motor is fixed on the connecting plate with the synchronous pulley, the driving shaft and the driven shaft are in rotary motion with the conveying fixed plate, the ribbed belt is synchronously conveyed, and the sensor detects the incoming state; in the feeding mode, stop without material, and rotate the belt synchronously for one step with material; in the discharging mode, stop with material, and rotate the belt synchronously for one step without material.
[0080] The automatic clamping mechanism mainly consists of two shift forks, two slide rail sliders, a gear, two racks, and a servo motor. The automatic clamping mechanism is connected and fixed with the conveying fixed plate on both sides of the feeding line. When the aluminum frame is conveyed to the motor side with the ribbed belt, the sensor is triggered, the positioning lifting mechanism is raised, the aluminum frame is blocked and positioned in the forward direction; on the other hand, the sensor signal is transmitted to the servo motor of the automatic clamping mechanism, the two shift forks are synchronously retracted to the middle under the transmission of the gear and rack, and stop until the middle distance is consistent with the length of the processed aluminum frame. The mechanism can be compatible with various lengths of workpieces, so that they are all positioned in the middle.
[0081] The aluminum frame after positioning is moved to a suitable position by a horizontal Y-direction moving module mechanism and a horizontal X-direction moving rack mechanism, and then the vertical lifting mechanism moves downward to the top of the aluminum frame workpiece to be processed through the power transmission of a servo motor, a gear and a rack, and a slide rail and a slide block, and after being clamped by double claws, it is conveyed to the machine tool waiting for processing. When the processing is completed and the material is discharged, the action sequence is reversed, and the vertical lifting mechanism can only place the processed aluminum frame on the discharging line.
[0082] It can be seen that the machine tool line equipment in the application has the following advantages:
[0083] 1. The automatic centering mechanism can center and position aluminum frames of various specifications.
[0084] 2. The four-layer conveying line is staggered and stacked, and the feeding and discharging of aluminum frames of various specifications is orderly.
[0085] 3. The multi-position sensor monitoring has feeding and discharging modes, which is very flexible and convenient.
[0086] In summary, the machine tool line equipment provided by the application realizes efficient and accurate transmission of the material 1 in three-dimensional space through its unique design, including the material conveying line 21, the automatic centering mechanism 220, and the vertical and horizontal moving modules, which significantly improves the production efficiency and automation level. The addition of the automatic centering mechanism 220 and the position sensor 211e further optimizes the positioning and transmission control of the material 1, reduces manual intervention, reduces production costs, and improves the stability and reliability of the overall system, providing strong technical support for modern industrial production.
[0087] The machine tool line equipment provided by the application not only realizes the intelligentization and automation of material transmission in technology, but also optimizes the design for different production environments and needs, has a wide range of implementation effects and application scenarios, can effectively improve production efficiency, reduce production costs, and improve product quality, and is an indispensable key technical equipment in modern industrial production. In the field of intelligent manufacturing, the application of such equipment will be more widespread, becoming an important force to promote the transformation and upgrading of the manufacturing industry.
[0088] The above is only a preferred embodiment of the application and is not intended to limit the application. For those skilled in the art, the application can be modified and changed in various ways. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the application shall be included in the protection scope of the application.
Claims
1. A machine tool connection device for being arranged between two machine tools (10), characterized in that The machine tool connecting device comprises: a conveying mechanism (20) comprising a plurality of material conveying lines (21), the plurality of material conveying lines (21) being divided into a plurality of upper material conveying lines (211) and a plurality of lower material conveying lines (212), the plurality of upper material conveying lines (211) being arranged in sequence along the vertical direction; the plurality of upper material conveying lines (211) are located above the plurality of lower material conveying lines (212), and the plurality of lower material conveying lines (212) are arranged in sequence along the vertical direction; a vertical lifting mechanism (30) comprising a clamping assembly (31) which is adjustably arranged to clamp the material (1) located in each of the upper material conveying lines (211) and each of the lower material conveying lines (212); wherein the plurality of material conveying lines (21) are arranged in parallel; in the vertical downward direction, the length of the plurality of material conveying lines (21) gradually increases.
2. The machine tool connecting device according to claim 1, wherein each of the plurality of material conveying lines (21) has an operating end (211a), and in the vertical downward direction, the operating ends (211a) of the plurality of material conveying lines (21) gradually extend outward; the conveying mechanism (20) further comprises a support frame (22), and each of the plurality of material conveying lines (21) is mounted on the support frame (22).
3. The machine tool link apparatus according to claim 1, characterized by, Each of the material conveying lines (21) comprises: a plurality of parallelly arranged conveying belts (213); a driving shaft (214) and a plurality of synchronous wheels (215), the plurality of synchronous wheels (215) being arranged on the driving shaft (214) in the axial direction of the driving shaft (214), and one end of each of the plurality of conveying belts (213) being correspondingly sleeved on one of the plurality of synchronous wheels (215); a driven shaft (216) and a plurality of driven wheels (217), the plurality of driven wheels (217) being arranged on the driven shaft (216) in the circumferential direction of the driven shaft (216), and the other end of each of the plurality of conveying belts (213) being correspondingly sleeved on one of the plurality of driven wheels (217); a driving motor (218) drivingly connected with the driving shaft (214) to drive the driving shaft (214).
4. The machine tool link apparatus according to claim 3, characterized by, Each of the material conveying lines (21) comprises: a connecting plate (219) and a plurality of conveying frames (210), the plurality of conveying frames (210) being arranged in parallel, the connecting plate (219) being connected with one end of the plurality of conveying frames (210); the plurality of conveying frames (210) and the plurality of conveying belts (213) are correspondingly arranged, each of the conveying frames (210) comprises a conveying bottom plate (210a) and a conveying fixed plate (210b) connected with each other, each of the conveying belts (213) is arranged above the corresponding conveying bottom plate (210a), and each of the conveying fixed plates (210b) is arranged on the side of the corresponding conveying belt (213); wherein the synchronous wheel (215) and the driven wheel (217) in each of the conveying belts (213) are rotatably arranged on the corresponding conveying frame (210); and / or A plurality of position sensors (211e) are arranged between adjacent two conveying belts (213), so as to control the start or stop of the corresponding material conveying line (21) according to the detection results of the position sensors (211e).
5. The machine tool link apparatus according to claim 1, characterized by, Each material conveying line (21) comprises: A limiting mechanism (211b) arranged at the tail end of the material conveying line (21) to limit the material (1) moving to the tail end of the material conveying line (21).
6. The machine tool link apparatus according to claim 5, characterized by, The limiting mechanism (211b) comprises a limiting driving member (211c) and a limiting plate (211d), the limiting driving member (211c) is drivingly connected with the limiting plate (211d) to drive the limiting plate (211d) to ascend or descend, so as to limit the material (1) on the material conveying line (21) through the limiting plate (211d); and / or The limiting mechanism (211b) is a plurality of limiting mechanisms, and the material conveying line (21) comprises a plurality of parallel conveying belts (213), and at least one limiting mechanism (211b) is arranged between adjacent two conveying belts (213).
7. The machine tool link apparatus according to any one of claims 1 to 6, characterized by, The vertical lifting mechanism (30) further comprises a vertical moving module (32), and the vertical moving module (32) comprises: A vertical rack (321) movably arranged in the vertical direction; A vertical moving driving motor (322), an output shaft of the vertical moving driving motor (322) is drivingly connected with the vertical rack (321) through a vertical gear to drive the vertical rack (321) to move in the vertical direction; A vertical sliding rail (324) and a vertical motor plate (325), the vertical moving driving motor (322) is installed on the vertical motor plate (325), the vertical motor plate (325) is connected with the vertical sliding rail (324) through a vertical sliding block (326), the vertical sliding rail (324) is connected with the vertical rack (321) to move in the vertical direction under the driving of the vertical rack (321), and the clamping assembly (31) is installed on the vertical sliding rail (324).
8. The machine tool link apparatus according to claim 7, characterized by, The vertical lifting mechanism (30) further comprises: A first horizontal moving module (33), the vertical moving module (32) is installed on the first horizontal moving module (33) through the vertical motor plate (325), the first horizontal moving module (33) is movably arranged in a first horizontal direction to drive the vertical moving module (32) to move in the first horizontal direction; A second horizontal moving module (34), the second horizontal moving module (34) is installed on the first horizontal moving module (33), the second horizontal moving module (34) is movably arranged in a second horizontal direction to drive the first horizontal moving module (33) to move in the second horizontal direction; Wherein, the first horizontal direction is perpendicular to the second horizontal direction; and / or The second horizontal moving module (34) comprises: A horizontal sliding rail (341) extending in the second horizontal direction; A horizontal motor plate (342) is slidably connected with the horizontal slide rail (341) through a horizontal slide (343); the first horizontal moving module (33) is installed on the horizontal motor plate (342); A horizontal moving rack (344) extends along the second horizontal direction; A horizontal moving drive motor (345) is installed on the horizontal motor plate (342); an output shaft of the horizontal moving drive motor (345) is drivingly connected with the horizontal moving rack (344) through a horizontal gear, so that the horizontal gear moves along the horizontal moving rack (344).
9. The machine tool link apparatus according to any one of claims 1 to 6, characterized by, Each of the material conveying lines (21) comprises: An automatic clamping mechanism (220) is arranged above the conveying belt (213) of the material conveying line (21); the automatic clamping mechanism (220) comprises a first yoke (221) and a second yoke (222) arranged oppositely; the first yoke (221) and the second yoke (222) are arranged relatively close to or away from each other to push the material (1) between the first yoke (221) and the second yoke (222).
10. The machine tool link apparatus according to claim 9, characterized by, The automatic clamping mechanism (220) further comprises: A first pushing rack (223) and a second pushing rack (224) are arranged in parallel; the first yoke (221) is arranged on the first pushing rack (223), and the second yoke (222) is arranged on the second pushing rack (224); A pushing drive motor (225) and a pushing gear (226) are connected; the pushing gear (226) is located between the first pushing rack (223) and the second pushing rack (224) and is engaged with the first pushing rack (223) and the second pushing rack (224) respectively.