Brush roller pressurizing mechanism
By designing a brush roller pressurizing mechanism, and utilizing components such as an internal thread lifting sleeve and a synchronous shaft, precise control and replacement of the brush roller are achieved. This facilitates uniform pressure application between the brush roller and the workpiece, solves the problem of uneven brush roller wear, and improves the grinding effect and ease of replacement.
Patent Information
- Application Number
- CN202422376987.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In existing technologies, brush rollers experience significant wear in the middle after a period of use, resulting in uneven grinding and requiring complete replacement. This makes it impossible to replace only locally worn parts or achieve uniform pressure distribution.
The brush roller pressurization mechanism includes a brush roller assembly, a swing assembly, and a brush roller power end assembly. Through the design of the internal thread lifting sleeve, threaded rod, and synchronous shaft, the brush roller can be precisely controlled and adjusted to ensure uniform pressure distribution. The synchronous shaft and reducer improve structural stability and facilitate brush roller replacement.
It improves the bonding force between the brush roller and the workpiece, ensures uniform grinding, facilitates brush roller replacement, reduces noise, and improves the quality of the working environment.
Smart Images

Figure CN223519270U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to brush roller pressurization technical field especially relates to a brush roller pressurization mechanism. BACKGROUND
[0002] In the circuit board production process, the copper plate substrate for manufacturing circuit board needs to be surface treated. This requires "roughening" work on the copper plate surface, which requires the use of a grinding machine for operation. The grinding machine uses volcanic ash (also known as pumice powder) as the working medium. When the volcanic ash is mixed with water and flows to the workpiece surface through the pressure pump, the high-speed rotating grinding brush wheel carries the mixture of water and volcanic ash on the copper surface of the workpiece, producing a nearly uniform rough surface on the copper surface, thereby enhancing the bonding force of the copper surface with the electroplated layer, dry film or green oil.
[0003] In related technology, a grinding machine is disclosed, which includes a machine shell, a grinding brush mechanism arranged on the machine shell, and a brush cleaning device of the grinding brush mechanism. The brush cleaning device includes first, second, and third brush cleaning structures for respectively driving all upper grinding brush wheels, all lower grinding brush wheels, and all upper back pressure rollers to rise or fall as needed. The first, second, and third brush cleaning structures have the same structure, which includes: a plurality of first worms, each first worm being connected to one of the upper grinding brush wheels, one of the lower grinding brush wheels, or one of the upper back pressure rollers through a lifting screw; all first worms connected to the upper grinding brush wheels, the lower grinding brush wheels, or the upper back pressure rollers are connected through a synchronous wheel, and one of the first worms is provided with an adjustment controller for driving the first worm to rotate. This improves the reliability and efficiency of the grinding process, has strong adaptability, stable and reliable work, and low noise.
[0004] However, the above structure still has deficiencies. After the brush roller is used for a period of time, the middle part of the brush roller wears more, which can cause uneven grinding and local incomplete grinding during subsequent processing. The brush roller is a whole structure, and the brush roller can only be replaced as a whole.
[0005] Therefore, it is necessary to provide a new brush roller pressurization mechanism to solve the above technical problems. UTILITY MODEL CONTENTS
[0006] The utility model solves the technical problem of providing a brush roller pressurization mechanism that can pressurize the brush roller, improve the bonding force of the brush roller and the workpiece, and facilitate the replacement of the brush roller.
[0007] To solve the above technical problems, the brush roller pressurizing mechanism provided by the utility model includes: a brush roller assembly body, a swing assembly body and a brush roller power end assembly body, connecting pieces are installed on the swing assembly body and the brush roller power end assembly body, internally-threaded lifting sleeves are fixedly installed at the bottom of the swing assembly body and the brush roller power end assembly body, speed reducers are arranged below the two internally-threaded lifting sleeves, threaded rods are connected to the two speed reducers, the top ends of the two threaded rods extend into the two internally-threaded lifting sleeves and are threadedly connected with the two internally-threaded lifting sleeves respectively, and a same synchronous shaft is connected to the two speed reducers.
[0008] Because the internally-threaded lifting sleeves and the speed reducers are fixedly installed at the bottom, the structural stability of the whole pressurizing mechanism is helped to be maintained, which means that the pressurizing degree of the brush roller can be better controlled during operation; by using the threaded rods and the synchronous shaft, the brush roller can be precisely controlled and adjusted, which makes the mechanism adapt to different workpiece requirements and ensures that the pressure is uniformly distributed; the speed reducers help to stably run and reduce noise, thereby improving the quality of the working environment; the use of the synchronous shaft can ensure that the movements of the two internally-threaded lifting sleeves are synchronous, which is very important for ensuring that the brush roller is uniformly pressed.
[0009] The brush roller pressurizing mechanism has the advantages of structural stability and precise control, helps to improve the bonding force of the brush roller and the workpiece, and can make the brush roller more easily replaced.
[0010] As a further scheme of the utility model, a first gear is fixedly sleeved on the synchronous shaft, a drive motor is arranged on one side of the synchronous shaft, a second gear is fixedly installed on the output shaft of the drive motor, and an internal tooth belt is wound on the first gear and the second gear.
[0011] As a further scheme of the utility model, the brush roller assembly body includes a first brush shaft, a brush roller, a second brush shaft, a brush roller shaft assembly spacer sleeve, a brush roller shaft locking nut and two positioning shaft heads, the brush roller is slidably sleeved on the first brush shaft, the second brush shaft is arranged on one side of the first brush shaft, the brush roller shaft assembly spacer sleeve is slidably sleeved on the first brush shaft, the brush roller shaft locking nut is rotatably sleeved on the second brush shaft, the brush roller shaft locking nut is threadedly connected with the first brush shaft, the two ends of the brush roller shaft assembly spacer sleeve are in contact with the brush roller and the brush roller shaft locking nut respectively, and the two positioning shaft heads are fixedly sleeved on the first brush shaft and the second brush shaft respectively.
[0012] As a further scheme of the utility model, a bolt hole is formed in the positioning shaft head, an internal hexagonal bolt is arranged in the bolt hole, and the internal hexagonal bolt is threadedly connected with the connecting piece.
[0013] As a further scheme of the utility model, four bolt holes are arranged on the positioning shaft head, and the four bolt holes are annularly distributed around the first brush shaft.
[0014] As a further scheme of the utility model, a strip-shaped positioning block is fixedly installed on the first brush shaft, a positioning groove is formed on the brush roller, and the strip-shaped positioning block and the positioning groove are matched.
[0015] Compared with the related art, the brush roller pressing mechanism has the following beneficial effects:
[0016] 1. The brush roller shaft assembly spacer and the brush roller shaft locking nut are arranged, so that the first brush shaft and the second brush shaft are connected to form a brush roller assembly.
[0017] 2. The internal thread lifting sleeve and the threaded rod are arranged, so that the height of the brush roller can be adjusted to press the brush roller.
[0018] 3. The strip-shaped positioning block and the positioning groove are arranged, so that the brush roller can be limited to rotate with the first brush shaft. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to facilitate the understanding of those skilled in the art, the utility model will be further described below with reference to the drawings.
[0020] Figure 1 It is a schematic view of the three-dimensional structure of the brush roller pressing mechanism of the utility model;
[0021] Figure 2 It is Figure 1 It is an enlarged structure schematic view of part A;
[0022] Figure 3 It is a structure schematic view of the brush roller assembly in the utility model;
[0023] Figure 4 It is a structure sectional view of the brush roller assembly in the utility model.
[0024] In the drawings: 1, brush roller assembly; 101, first brush shaft; 102, brush roller; 103, second brush shaft; 104, brush roller shaft assembly spacer; 105, brush roller shaft locking nut; 106, positioning shaft head; 2, swing assembly; 3, brush roller power end assembly; 4, connecting piece; 5, internal thread lifting sleeve; 6, threaded rod; 7, speed reducer; 8, synchronous shaft; 9, first gear; 10, driving motor; 11, second gear; 12, internal tooth belt; 13, bolt hole; 14, internal hexagonal bolt; 15, strip-shaped positioning block; 16, positioning groove. DETAILED DESCRIPTION
[0025] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4wherein, Figure 1 It is the three-dimensional structure schematic diagram of the brush roller pressurizing mechanism of the utility model; Figure 2 It is Figure 1 It is the enlarged structure schematic diagram of A part in the utility model; Figure 3 It is the structure schematic diagram of the brush roller assembly body in the utility model; Figure 4 It is the structure section view of the brush roller assembly body in the utility model.
[0026] The brush roller pressurizing mechanism includes a brush roller assembly body 1, a swing assembly body 2 and a brush roller power end assembly body 3, a connecting piece 4 is installed on the swing assembly body 2 and the brush roller power end assembly body 3, internally-threaded lifting sleeves 5 are fixedly installed at the bottom of the swing assembly body 2 and the brush roller power end assembly body 3, a speed reducer 7 is arranged below the two internally-threaded lifting sleeves 5, a threaded rod 6 is connected to the two speed reducers 7, the top end of the two threaded rods 6 respectively extends into the two internally-threaded lifting sleeves 5 and is respectively threadedly connected with the two internally-threaded lifting sleeves 5, and the same synchronous shaft 8 is connected to the two speed reducers 7.
[0027] As Figure 2 shown, a first gear 9 is fixedly sleeved on the synchronous shaft 8, a driving motor 10 is arranged on one side of the synchronous shaft 8, a second gear 11 is fixedly installed on the output shaft of the driving motor 10, and an internally toothed belt 12 is wound on the first gear 9 and the second gear 11.
[0028] By arranging the first gear 9, the driving motor 10, the second gear 11 and the internally toothed belt 12, the synchronous shaft 8 can be driven to rotate, so that the two threaded rods 6 can be driven to synchronously rotate, and the two internally-threaded lifting sleeves 5 can be synchronously lifted and lowered.
[0029] As Figure 3 and 4 shown, the brush roller assembly body 1 includes a first brush shaft 101, a brush roller 102, a second brush shaft 103, a brush roller shaft assembly spacer 104, a brush roller shaft locking nut 105 and two positioning shaft heads 106, the brush roller 102 is slidably sleeved on the first brush shaft 101, the second brush shaft 103 is arranged on one side of the first brush shaft 101, the brush roller shaft assembly spacer 104 is slidably sleeved on the first brush shaft 101, the brush roller shaft locking nut 105 is rotatably sleeved on the second brush shaft 103, the brush roller shaft locking nut 105 is threadedly connected with the first brush shaft 101, the two ends of the brush roller shaft assembly spacer 104 are respectively in contact with the brush roller 102 and the brush roller shaft locking nut 105, and the two positioning shaft heads 106 are respectively fixedly sleeved on the first brush shaft 101 and the second brush shaft 103.
[0030] As Figure 3As shown, the positioning shaft head 106 is provided with bolt holes 13, and the bolt holes 13 are provided with internal hexagonal bolts 14, and the internal hexagonal bolts 14 are threadedly connected with the connecting pieces 4.
[0031] By arranging the bolt holes 13 and the internal hexagonal bolts 14, the brush roller assembly 1 can be installed on the two connecting pieces 4 through the internal hexagonal bolts 14.
[0032] As shown in the figure, Figure 3 As shown, the bolt holes 13 are arranged in four on the positioning shaft head 106, and the four bolt holes 13 are annularly distributed around the first brush shaft 101.
[0033] The working principle of the brush roller pressing mechanism is as follows:
[0034] The first step: in the process of use, the brush roller power end assembly 3 is connected through the driving device, the brush roller assembly 1 is driven, so that the brush roller assembly 1 rotates, and the workpiece is ground and processed, the driving motor 10 is started, the driving motor 10 drives the second gear 11 to rotate, the second gear 11 drives the first gear 9 to rotate through the internal tooth belt 12, the first gear 9 drives the synchronous shaft 8 to rotate, the synchronous shaft 8 drives the two threaded rods 6 to rotate synchronously through the two speed reducers 7, so that the internal thread lifting sleeve 5 is pressed down, thereby improving the combination of the brush roller assembly 1 and the workpiece, and improving the grinding effect on the workpiece;
[0035] The second step: when the brush roller 102 needs to be replaced, the brush roller assembly 1 is disassembled by rotating the bolt holes 13, then the brush roller shaft locking nut 105 is rotated to separate the brush roller shaft locking nut 105 from the first brush shaft 101, so that the second brush shaft 103 is separated from the first brush shaft 101, then the brush roller shaft assembly spacer 104 and the brush roller 102 are sequentially removed, after the brush roller 102 is replaced, the brush roller assembly 1 is assembled again and installed on the two connecting pieces 4, and the workpiece can be processed again.
[0036] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the arrangement of the power mechanism, the power supply system and the control system of the device is not completely described in the design principle technology, and under the premise that the above-mentioned utility model principle is understood by the person skilled in the art, the specific of the power mechanism, the power supply system and the control system can be clearly known, and the control mode of the application file is automatically controlled through the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
[0037] The standard parts used in the application can be purchased from the market, and can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The mechanical parts and equipment adopt the conventional type in the prior art, and the components known by the person skilled in the art can be known by the person skilled in the art through the technical manual or through the conventional experimental method.
[0038] Although the embodiments of the application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the application, and the application can be directly or indirectly applied in other related technical fields. The scope of the application is defined by the appended claims and their equivalents, and the same applies to the patent protection range of the application.
Claims
1. A brush roll pressurization mechanism, characterized by, The utility model relates to a brush roller assembly, swing assembly and brush roller power end assembly are provided with connecting piece, the bottom of swing assembly and brush roller power end assembly are fixedly installed with internal thread lifting sleeve, the lower portion of two internal thread lifting sleeves is provided with speed reducer, two speed reducers are connected with threaded rod, and the top of two threaded rods extends to two internal thread lifting sleeves respectively and is connected with two internal thread lifting sleeves respectively, and two speed reducers are connected with the same synchronous shaft. The first gear is fixedly sleeved on the synchronous shaft, one side of the synchronous shaft is provided with a driving motor, a second gear is fixedly installed on the output shaft of the driving motor, and the first gear and the second gear are wound with an internal tooth belt.
2. The brush roll pressurization mechanism of claim 1, wherein: The brush roller assembly comprises a first brush shaft, a brush roller, a second brush shaft, a brush roller shaft assembly spacer, a brush roller shaft locking nut and two positioning shaft heads, the brush roller is slidably sleeved on the first brush shaft, the second brush shaft is arranged on one side of the first brush shaft, the brush roller shaft assembly spacer is slidably sleeved on the first brush shaft, the brush roller shaft locking nut is rotatably sleeved on the second brush shaft, the brush roller shaft locking nut is in threaded connection with the first brush shaft, the two ends of the brush roller shaft assembly spacer are in contact with the brush roller and the brush roller shaft locking nut respectively, and the two positioning shaft heads are fixedly sleeved on the first brush shaft and the second brush shaft respectively.
3. The brush roll pressurization mechanism of claim 1, wherein: A bolt hole is formed in the positioning shaft head, an internal hexagonal bolt is arranged in the bolt hole, and the internal hexagonal bolt is in threaded connection with the connecting piece.
4. The brush roll pressurization mechanism of claim 3, wherein: Four bolt holes are arranged on the positioning shaft head, and the four bolt holes are annularly distributed around the first brush shaft.
5. The brush roll pressurization mechanism of claim 4, wherein: A strip-shaped positioning block is fixedly installed on the first brush shaft, a positioning groove is formed in the brush roller, and the strip-shaped positioning block and the positioning groove are matched.
6. The brush roll pressurization mechanism of claim 3, wherein: