Efficient processing system for ceramic fiber products
By adopting a servo motor-driven diamond ring wire cutting system, the problems of high dust, low efficiency, and poor precision in the processing of ceramic fiber products have been solved, achieving efficient and low-cost processing of ceramic fiber products.
Patent Information
- Application Number
- CN202423084607.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing ceramic fiber product processing systems suffer from problems such as high dust volume, low efficiency, poor precision, low raw material utilization, and high production costs.
A high-efficiency processing system is adopted, which includes components such as a base, a V-shaped comb-tooth worktable, a U-shaped connecting frame, and a diamond abrasive ring wire. The movement of the diamond abrasive ring wire is controlled by a servo motor and a tensioning cylinder to achieve precise cutting.
It reduces processing dust, improves processing efficiency and product precision, increases raw material utilization, and reduces production costs.
Smart Images
Figure CN223519378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ceramic fiber product processing, especially relates to a high -efficient processing system of ceramic fiber product. BACKGROUND
[0002] The high -efficient processing system of ceramic fiber product is a support equipment for carrying out ceramic fiber product processing, because ceramic fiber product is light in weight, low thermal conductivity, resistant to high temperature, long service life and has good processability and cutting performance, is widely used in the refractory heat -insulation of high -temperature furnace at present, and the long -term use temperature is about 800 DEG C to 1450 DEG C, along with the continuous development of science and technology, people's manufacturing process requirement of the high -efficient processing system of ceramic fiber product is also higher and higher.
[0003] The existing high -efficient processing system of ceramic fiber product has certain disadvantages when using, and the equipment for cutting ceramic fiber product on the market is mostly ordinary steel saw bench or disc saw. Because the thickness of steel saw or disc saw is thick, the cutting amount is large, the dust generated in the processing process is large, the processing efficiency is also limited, and the product precision and raw material utilization rate are affected, along with the promotion of the national energy saving and emission reduction plan, the demand market of ceramic fiber product is also expanding, the precision requirement and delivery time requirement of the product of the customer are gradually improved, and the production cost is increasing year by year, which brings certain adverse effect to the actual use, therefore, we provide a kind of high -efficient processing system of ceramic fiber product. UTILITY MODEL CONTENT
[0004] The technical problem solved is that, in view of the deficiencies of the prior art, the utility model provides a kind of high -efficient processing system of ceramic fiber product, reduces the processing dust amount, improves the processing efficiency, improves the product precision, improves the raw material utilization rate, reduces the production cost, and can effectively solve the problems in the background art.
[0005] Technical scheme: in order to achieve the above object, the utility model adopts the technical scheme: a kind of high -efficient processing system of ceramic fiber product, including base, the base is installed with material taking table, V type comb tooth workbench and feeding table from left to right in sequence, the top outer side of the base is installed with protective cover shell and lead screw, the upper end of the V type comb tooth workbench is installed with U type connecting frame, sliding block is arranged between the U type connecting frame and lead screw, the sliding block top is installed with second servo motor and third servo motor respectively, the outer side of the U type connecting frame is installed with first servo motor, the first servo motor is provided with guide wheel, the guide wheel is provided with diamond sand ring line.
[0006] Preferably, the upper end of the feeding table is provided with a product to be processed, a pusher cylinder is installed at the tail end position on the feeding table, the pusher cylinder is connected with a push plate, and a PLC control cabinet is installed on the outer side of the U type connecting frame.
[0007] Preferably, the U-shaped connecting frame is provided with a material taking and placing window at the front end, and the U-shaped connecting frame is provided with a driving shaft, a first passive shaft, a tensioning shaft and a second passive shaft at the four corners respectively.
[0008] Preferably, the to-be-processed product is placed on the feeding table and is pushed by the pushing cylinder and the pushing plate, and the whole is controlled by the PLC control cabinet.
[0009] Preferably, the U-shaped connecting frame and the material taking and placing window are integrally formed, the U-shaped connecting frame is driven to move by the driving shaft, the first passive shaft, the tensioning shaft and the second passive shaft, and each guide roller on the tensioning shaft corresponds to an independent tensioning cylinder, and the guide roller is respectively clamped to thirteen diamond sand ring lines to appropriate tightness.
[0010] Preferably, the second servo motor and the third servo motor drive the U-shaped connecting frame to move, and the first servo motor drives the guide roller to rotate.
[0011] Advantages: Compared with the prior art, the utility model provides a kind of high-efficiency processing system of ceramic fibre product, with following beneficial effects: the high-efficiency processing system of ceramic fibre product, reduce processing dust amount, improve processing efficiency, improve product precision, while improve raw material utilization, reduce production cost;Saw joint is reduced to 0.8-1mm from original sawing machine processing 2mm, and now 12 products can be processed, and raw material utilization is improved to 9%, and cost is reduced;Efficiency is improved, and originally one knife everything, and one roll of product needs to be cut in turn 13 times to complete, now can be cut simultaneously 13 times, and the time of one knife completes the cutting of whole roll of cotton;From original saw blade immobility, product moves with worktable to product and worktable immobility, only line moves, and product stability is good, and size deviation is reduced to 0.2mm or less from original 1mm, and precision is improved;From previous 2-3mm thickness saw blade to 0.6-0.8 diameter wire saw, processing dust amount is reduced by more than 80%;Environmental protection and energy saving, the whole high-efficiency processing system of ceramic fibre product is simple in structure, convenient in operation, and the effect of use is better than traditional mode. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is the whole structure schematic view of the utility model high-efficiency processing system of ceramic fibre product.
[0013] Fig. 2 It is the structure schematic view of the utility model high-efficiency processing system of ceramic fibre product in downward cutting position.
[0014] Fig. 3 It is a structure schematic view of upward cutting position in the high-efficiency processing system of ceramic fiber product.
[0015] In the figure: 1, base; 2, protective shell; 3, U-shaped connecting frame; 4, sliding block; 5, screw rod; 6, first servo motor; 7, second servo motor; 8, guide wheel; 9, PLC control cabinet; 10, diamond ring line; 11, push plate; 12, push cylinder; 13, product to be processed; 14, feeding table; 15, V-shaped comb workbench; 16, material taking table; 17, third servo motor; 18, first driven shaft; 19, material taking and placing window; 20, second driven shaft; 21, driving shaft; 22, tension cylinder; 23, tension shaft; 24, cylinder mounting plate. DETAILED DESCRIPTION
[0016] The technical solutions of the present application will be described clearly and completely below in combination with the drawings and specific embodiments, but those skilled in the art will understand that the following described embodiments are part of the embodiments of the present application, not all the embodiments, and are only used to illustrate the present application, and should not be regarded as limiting the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. The specific conditions are not specified in the embodiments, and are carried out according to the conventional conditions or the conditions recommended by the manufacturer. The reagents or instruments used are not specified by the manufacturer, and are conventional products that can be purchased on the market.
[0017] In the description of the present application, it should be pointed out that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the devices or elements indicated to have a specific orientation, to be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0018] In the description of the present application, it should be pointed out that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0019] AsFigs. 1-3 As shown, a high-efficiency processing system of a ceramic fiber product includes a base 1, a material taking table 16, a V-shaped comb workbench 15 and a material feeding table 14 are sequentially installed on the base 1 from left to right, a protective shell 2 and a lead screw 5 are installed on the top outer side of the base 1, a U-shaped connecting frame 3 is installed on the upper end of the V-shaped comb workbench 15, a sliding block 4 is arranged between the U-shaped connecting frame 3 and the lead screw 5, a second servo motor 7 and a third servo motor 17 are respectively installed on the top of the sliding block 4, a first servo motor 6 is installed on the outer side of the U-shaped connecting frame 3, a guide wheel 8 is arranged on the first servo motor 6, and a diamond sand ring line 10 is arranged on the guide wheel 8, which reduces the amount of processing dust, improves the processing efficiency, improves the product precision, increases the utilization rate of raw materials, and reduces the production cost.
[0020] Further, a product to be processed 13 is arranged on the upper end of the material feeding table 14, a pushing cylinder 12 is installed on the material feeding table 14 at the tail end position, the pushing cylinder 12 is connected with a pushing plate 11, and a PLC control cabinet 9 is installed on the outer side of the U-shaped connecting frame 3.
[0021] Further, a taking and placing material window 19 is formed at the front end of the U-shaped connecting frame 3, a driving shaft 21, a first driven shaft 18, a tensioning shaft 23 and a second driven shaft 20 are arranged at the four corner positions of the U-shaped connecting frame 3, and a tensioning cylinder 22 and a cylinder mounting plate 24 are installed on the U-shaped connecting frame 3 at the position of the tensioning shaft 23.
[0022] Further, the product to be processed 13 is placed on the material feeding table 14 and is pushed by the pushing cylinder 12 and the pushing plate 11, and the whole is controlled by the PLC control cabinet 9.
[0023] Further, the U-shaped connecting frame 3 and the taking and placing material window 19 are integrally formed, the U-shaped connecting frame 3 is driven to move by the driving shaft 21, the first driven shaft 18, the tensioning shaft 23 and the second driven shaft 20, and each guide wheel 8 on the tensioning shaft 23 corresponds to an independent tensioning cylinder 22, which respectively tightly presses the guide wheel 8 to thirteen diamond sand ring lines 10 to appropriate tightness.
[0024] Further, the second servo motor 7 and the third servo motor 17 drive the U-shaped connecting frame 3 to move, and the first servo motor 6 drives the guide wheel 8 to rotate and move. Embodiment
[0025] 1. Install diamond sand line: loosen the tensioning cylinder, put the diamond sand line into the V-shaped line groove of the four guide wheels in the same vertical plane from front to back, and then tighten the tensioning cylinder, each guide wheel on the tensioning shaft has an independent tensioning cylinder which can be adjusted to 13 diamond sand lines to appropriate tightness;
[0026] 2. Based on the product's diameter, input the processing speed and stroke of the loop's ascent and descent on the PLC page. The stroke should be slightly larger than the diameter by 20-30mm. At the same time, confirm the stroke of the front and rear push plates, the rotation speed of the loop, and other parameters.
[0027] 3. Place the product to be processed at the inlet position at the front end of the V-shaped comb table;
[0028] 4. Start the PLC program. The diamond wire ring rotates at high speed. The cylinder pusher moves the product backward to the processing position. At this time, the second roll of products to be processed can be continuously put in. The servo motor drives the four shafts, all the wire wheels, and the 13 diamond wires to descend to the set position, completing the cutting of the first roll of products;
[0029] 5. Restart the program. The cylinder pusher will push the second roll of products to the processing position. At the same time, the first cut product will be pushed to the rear material picking position. The rear staff will take out the processed products. After removing the edge material from the first and last cuts, the middle 12 pieces are the products. After inspection, they can be bundled.
[0030] 6. The servo motor drives the four shafts, all the thread wheels, and 13 threads to rise to the set position to complete the cutting of the second roll of product;
[0031] 7. Each time the previous roll of product is pushed to the processing position, the next roll of product to be processed can be placed at the entrance position. Each rise or fall of the loop can complete the cutting of one roll of product.
[0032] Working principle: This utility model includes a base 1, a protective cover 2, a U-shaped connecting frame 3, a slider 4, a lead screw 5, a first servo motor 6, a second servo motor 7, a guide wheel 8, a PLC control cabinet 9, a diamond abrasive ring 10, a push plate 11, a pusher cylinder 12, a workpiece to be processed 13, a loading platform 14, a V-shaped comb-tooth worktable 15, a picking platform 16, a third servo motor 17, a first passive shaft 18, a picking and placing window 19, a second passive shaft 20, a drive shaft 21, a tensioning cylinder 22, a tensioning shaft 23 and a cylinder mounting plate 24. It reduces processing dust, improves processing efficiency, improves product precision, and at the same time improves raw material utilization and reduces production costs.
[0033] The invention includes:
[0034] Servo motor 1;
[0035] The drive shaft is connected to servo motor 1;
[0036] Driven shaft 1;
[0037] Driven shaft 2;
[0038] Tensioning shaft;
[0039] Tension cylinder, distributed near the tension shaft, each guide roller on the tension shaft corresponds to an independent tension cylinder that can respectively tighten the guide roller to the 13 carborundum wire to the appropriate tightness;
[0040] Cylinder mounting plate, fixing the tension cylinder, fixed to the U-shaped connecting frame and the end of the tension shaft;
[0041] Guide roller, above the 4 shafts, each shaft is installed with 13 guide rollers with the same serial number from back to front, a total of 52 guide rollers, and the guide rollers with the same serial number on each shaft are located on the same vertical plane. Each guide roller has a V-shaped wire slot;
[0042] Carborundum ring wire, each ring wire passes through the V-shaped wire slot of the guide rollers on the same vertical plane on the four shafts, and the center distance of adjacent wires is equal;
[0043] U-shaped connecting frame, connecting the 4 shafts into a whole;
[0044] Up and down screw rod module (including sliding block), 1 on the left and 1 on the right, the U-shaped connecting frame is connected with the sliding block;
[0045] Servo motor 2, 3, connecting the left and right up and down screw rods, driving the U-shaped connecting frame, the 4 shafts and all the guide rollers and ring wires to move up and down as a whole;
[0046] V-shaped feeding table, the product to be processed is placed here;
[0047] V-shaped taking table, the processed product is pushed to this position;
[0048] V-shaped comb workbench, located directly below the ring wire, the product is placed in this position for processing;
[0049] Pushing cylinder + push plate, located at the front end of the feeding table, used to push the product from the processing position to the processing position;
[0050] Base, fixing the screw rod module, and the V-shaped feeding table, the V-shaped taking table and the V-shaped comb workbench.
[0051] Safety protection door, front and rear opening and taking material window, which can be opened when replacing the carborundum wire;
[0052] PLC control cabinet containing touch screen, emergency stop and alarm device, selecting program and inputting parameters according to needs, one-key starting.
[0053] It is to be noted that, in this document, the terms such as first and second, etc. are used merely to distinguish one entity or action from another, and do not necessarily require or imply any such actual relationship or order between such entities or actions. Moreover, the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without more limitations, an element defined by the statement "comprising a" does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the stated element.
[0054] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A high efficiency processing system of ceramic fiber products, comprising a base (1), characterized in that: The base (1) is provided with a material taking table (16), a V-shaped comb workbench (15) and a material feeding table (14) from left to right, a protective shell (2) and a lead screw (5) are installed on the top outer side of the base (1), a U-shaped connecting frame (3) is installed on the upper end of the V-shaped comb workbench (15), a sliding block (4) is arranged between the U-shaped connecting frame (3) and the lead screw (5), a second servo motor (7) and a third servo motor (17) are respectively installed on the top of the sliding block (4), a first servo motor (6) is installed on the outer side of the U-shaped connecting frame (3), a guide wheel (8) is arranged on the first servo motor (6), and a diamond sand ring line (10) is arranged on the guide wheel (8).
2. A high efficiency processing system for ceramic fiber products as defined in claim 1, wherein: The upper end of the material feeding table (14) is provided with a product to be processed (13), a pushing cylinder (12) is installed on the tail end position of the material feeding table (14), the pushing cylinder (12) is connected with a push plate (11), and a PLC control cabinet (9) is installed on the outer side of the U-shaped connecting frame (3).
3. A high efficiency processing system for ceramic fiber products as defined in claim 1, wherein: The U-shaped connecting frame (3) is provided with a material taking and placing window (19) at the front end, and a driving shaft (21), a first driven shaft (18), a tensioning shaft (23) and a second driven shaft (20) are arranged at the four corners of the U-shaped connecting frame (3), a tensioning cylinder (22) and a cylinder mounting plate (24) are installed on the U-shaped connecting frame (3) at the position of the tensioning shaft (23).
4. A high efficiency processing system for a ceramic fiber product as defined in claim 2, wherein: The product to be processed (13) is placed on the material feeding table (14) and pushed by the pushing cylinder (12) and the push plate (11), and the whole is controlled by the PLC control cabinet (9).
5. A high efficiency processing system for a ceramic fiber product as defined in claim 3, wherein: The U-shaped connecting frame (3) and the material taking and placing window (19) are integrally formed, the U-shaped connecting frame (3) is driven to move by the driving shaft (21), the first driven shaft (18), the tensioning shaft (23) and the second driven shaft (20), and each guide wheel (8) on the tensioning shaft (23) corresponds to an independent tensioning cylinder (22) to tightly press the guide wheel (8) to thirteen diamond sand ring lines (10) to appropriate tightness.
6. A high efficiency processing system for ceramic fiber products as defined in claim 1, wherein: The second servo motor (7) and the third servo motor (17) drive the U-shaped connecting frame (3) to move, and the first servo motor (6) drives the guide wheel (8) to rotate.