Sand blasting device for surface treatment of roller casting
By designing a sandblasting device with rollers, cylinders, and gears, the problem of incomplete sandblasting of roll castings in the existing technology was solved, realizing large-area sandblasting and flipping, and improving the yield of roll castings.
Patent Information
- Application Number
- CN202422754699.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing sandblasting equipment for surface treatment of roll castings cannot achieve large-area sandblasting and roll casting flipping, resulting in defects in some areas and reducing the yield rate.
A sandblasting device was designed, comprising rollers, roller columns, sandblasting heads, gears, and positioning blocks. The rollers are driven by a motor to rotate, which in turn moves the roller columns and sandblasting heads to achieve large-area sandblasting. The roller castings are flipped by gears and electric push rods to ensure comprehensive sandblasting treatment.
This method enables full sandblasting of the surface of the roll castings, avoiding defects in certain areas and improving the yield rate.
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Figure CN223519448U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the surface treatment technical field of roll casting, specifically a sand blasting device for roll casting surface treatment. BACKGROUND
[0002] The roll mainly comprises a roll body, a roll neck and a shaft head, the roll body is the middle part of the roll actually participating in rolling metal, it has a smooth cylindrical surface or a surface with rolling grooves, the roll neck is installed in the bearing, and the rolling force is transmitted to the rack through the bearing seat and the pressing device, is the main working component and tool of the rolling mill to make the metal produce continuous plastic deformation, and the sand blasting device needs to be used to impact the surface of the roll casting in the production process of the roll casting at present to achieve the purpose of removing surface dirt, oxidation layer, scratch, coating and rust.
[0003] However, the sand blasting area of most roll casting surface treatment sand blasting devices in the prior art is usually limited in a fixed range when sand blasting the surface of the roll casting, so that part of the position of the roll casting surface cannot be subjected to corresponding sand blasting work, thereby causing part of the position of the roll casting surface still having defects, and the roll casting cannot be turned over during the sand blasting process of the roll casting, so that the roll casting cannot be subjected to comprehensive sand blasting work, and the yield is reduced.
[0004] Therefore, the utility model provides a sand blasting device for roll casting surface treatment to solve the above problems. UTILITY MODEL CONTENTS
[0005] (I) technical problems solved
[0006] The utility model provides a sand blasting device for roll casting surface treatment, aims at solving the technical problems in the background art that most roll casting surface treatment sand blasting devices in the prior art cannot perform large-area sand blasting work on the roll casting, thereby causing part of the position of the roll casting surface still having defects, and the roll casting cannot be turned over during the sand blasting process of the roll casting, so that the roll casting cannot be subjected to comprehensive sand blasting, and the yield is reduced.
[0007] (II) technical scheme
[0008] To achieve the above object, the utility model provides the following technical scheme: a sand blasting device for roll casting surface treatment, including the box of open top, the inside rotation of box is connected with the rolling axle, the outer wall of box is provided with motor for driving the rolling axle rotation, the outer surface of rolling axle is fixedly connected with the roll column, the inside of box is provided with sand blasting head, the top of sand blasting head is fixedly connected with the slide bar, the outer surface of roll column is equipped with the arc slot that slide bar slides, the one end of rolling axle is fixedly connected with first gear wheel away from motor, the inside of box is provided with the fender, the inside of fender is fixedly connected with the rotating rod, the one end of rotating rod is rotatably connected in the inside of box away from fender, the one end of rotating rod is fixedly connected with electric push rod away from box, the movable end of electric push rod is fixedly connected with the locating block, the outer surface of rotating rod is fixedly connected with the second gear wheel that meshes with first gear wheel.
[0009] As a preferred technical scheme of the application, the inner cavity of the sand blasting head is communicated with a hose, and the outer wall of the box is fixedly connected with a storage box.
[0010] As a preferred technical scheme of the application, the one end of the hose away from the sand blasting head is communicated with the inner cavity of the storage box, and a start-stop valve is arranged on the hose.
[0011] As a preferred technical scheme of the application, the inside of the box is fixedly connected with a connecting plate, and the outer surface of the slide bar is fixedly connected with a limiting block.
[0012] As a preferred technical scheme of the application, the limiting block is lapped on the top of the connecting plate, and the inside of the connecting plate is provided with a through hole for the slide bar to slide.
[0013] As a preferred technical scheme of the application, the bottom of the box is fixedly connected with a discharge port, and a switch valve is arranged on the discharge port.
[0014] As a preferred technical scheme of the application, the inside of the fender is slidably connected with a baffle for shielding the electric push rod, and the bottom of the box is fixedly connected with a supporting leg.
[0015] (Three) beneficial effects
[0016] The utility model discloses a motor, roller, roller column, arc -shaped groove, slide rod, sand blasting head, first gear, second gear, rotating rod and the setting of locating block, when the motor drives the roller to rotate, the roller can drive the roller column to make it utilize the encircling arc -shaped groove of surface opening to promote the slide rod in the arc -shaped groove to drive the sand blasting head to reciprocate to expand the sand blasting area of sand blasting head, and the roller can drive the synchronous rotation of first gear, so that the second gear that engages with first gear can drive the rotating rod to rotate, so that the rotating rod can drive the locating block to rotate through the electric push rod, to reach the purpose of the roll casting in two locating blocks can be in the overturning, so that the roll casting can be fully subjected to corresponding sand blasting, and the sand blasting area is larger when the device is sand blasted to the surface of roll casting, prevents the part position of roll casting surface from being unable to be subjected to corresponding sand blasting work, thereby avoiding causing the part position of roll casting surface still exists flaw, and roll casting can be overturned during the process of sand blasting to roll casting, so that the roll casting can be subjected to comprehensive sand blasting work, and thereby greatly reduce the probability of producing the flawed product. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a kind of structure schematic view for the sand blasting device for roll casting surface treatment;
[0018] Figure 2 It is a kind of structure schematic view for the roller column in the sand blasting device for roll casting surface treatment;
[0019] Figure 3 It is a kind of structure schematic view for the box in the sand blasting device for roll casting surface treatment;
[0020] Figure 4 It is Figure 1 A enlarged structure schematic view of place;
[0021] Figure 5 It is Figure 2 B enlarged structure schematic view of place;
[0022] In the drawing:
[0023] 1, box;2, roller;3, motor;4, roller column;5, arc -shaped groove;6, slide rod;7, sand blasting head;8, first gear;9, rotating rod;10, coaming;11, electric push rod;12, locating block;13, second gear;14, hose;15, storage box;16, on-off valve;17, connecting plate;18, limit block;19, through -hole;20, discharge port;21, switch valve;22, baffle;23, support leg. DETAILED DESCRIPTION
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] This utility model provides a sandblasting device for surface treatment of rolling mill castings, such as... Figures 1-5 As shown, the sandblasting device includes a box 1 with an open top. A roller 2 is rotatably connected inside the box 1. A motor 3 for driving the roller 2 is installed on the outer wall of the box 1. A roller column 4 is fixedly connected to the outer surface of the roller 2. A sandblasting head 7 is installed inside the box 1. A slide rod 6 is fixedly connected to the top of the sandblasting head 7. An arc-shaped groove 5 for the slide rod 6 to slide is opened on the outer surface of the roller column 4. A first gear 8 is fixedly connected to the end of the roller 2 away from the motor 3. A surrounding plate 10 is installed inside the box 1. A rotating rod 9 is fixedly connected inside the surrounding plate 10. The end of the rotating rod 9 away from the surrounding plate 10 is rotatably connected to the inside of the box 1. An electric push rod 11 is fixedly connected to the end of the rotating rod 9 away from the box 1. A positioning block 12 is fixedly connected to the movable end of the electric push rod 11. A second gear 13 that meshes with the first gear 8 is fixedly connected to the outer surface of the rotating rod 9.
[0026] Motor 3 enables roller 2 to rotate. When motor 3 is running, the output shaft drives roller 2 to rotate. When roller 2 drives roller 4 to rotate, roller 4 utilizes the surrounding arc-shaped groove 5 on its surface to cause slide rod 6 to be rotated and squeezed within the arc-shaped groove 5, thus smoothly reciprocating. This allows slide rod 6 to drive sandblasting head 7 to move left and right repeatedly, thereby increasing the sandblasting area of sandblasting head 7 and performing large-scale sandblasting treatment on the roll casting. Furthermore, roller 2 can drive the first gear 8 to rotate synchronously, causing the second gear meshing with the first gear 8 to rotate synchronously. Gear 13 drives the rotating rod 9 to rotate, causing the rotating rod 9 to drive the positioning block 12 to flip via the electric push rod 11. This allows the roll castings inside the two positioning blocks 12 to be flipped and subjected to more comprehensive sandblasting treatment. The electric push rod 11 also enables the positioning blocks 12 to move, so that the two electric push rods 11 can drive the positioning blocks 12 to move closer to each other. This achieves the purpose of fixing the roll castings in place, preventing them from falling during the flipping process. It also provides a fixed point for the roll castings, making it easier for the sandblasting head 7 to perform sandblasting treatment.
[0027] The inner cavity of the sandblasting head 7 is connected to a flexible hose 14, and a storage box 15 is fixedly connected to the outer wall of the housing 1. The end of the flexible hose 14 away from the sandblasting head 7 is connected to the inner cavity of the storage box 15, and an opening and closing valve 16 is provided on the flexible hose 14.
[0028] The on-off valve 16 enables the hose 14 to smoothly introduce the sand particles in the box 1 into the sand blasting head 7, so that the sand blasting head 7 can perform sand blasting on the roller casting, and the hose 14 provides a flow space between the sand particles and the sand blasting head 7, and the storage box 15 provides a storage space for the sand particles, facilitating the hose 14 to introduce the sand particles into the sand blasting head 7 for blasting.
[0029] The inside of the box 1 is fixedly connected with a connecting plate 17, and the outer surface of the slide rod 6 is fixedly connected with a limiting block 18 which is overlapped on the top of the connecting plate 17, and the inside of the connecting plate 17 is provided with a through hole 19 for the slide rod 6 to slide.
[0030] The limiting block 18 overlaps with the connecting plate 17 to provide good stability for the slide rod 6, preventing the slide rod 6 from directly falling in the arc-shaped groove 5, thereby ensuring the stability of the sand blasting head 7 when moving, and the through hole 19 provides a moving space for the slide rod 6, preventing the slide rod 6 from being blocked by the connecting plate 17 and moving smoothly, and the through hole 19 provides good stability for the slide rod 6 when moving, preventing the slide rod 6 from deviating when moving, etc.
[0031] The bottom of the box 1 is fixedly connected with a discharge port 20, and the discharge port 20 is provided with an on-off valve 21.
[0032] The discharge port 20 provides a space for the sand particles in the box 1 to be discharged outward, so that the sand particles remaining after the sand blasting head 7 performs sand blasting on the roller casting can be discharged outward, facilitating the next use, and the on-off valve 21 enables the discharge port 20 to be opened or closed, preventing the sand particles in the box 1 from leaking through the discharge port 20 directly according to the discharge requirement.
[0033] The inside of the fence 10 is slidably connected with a baffle 22 for shielding the electric push rod 11, and the bottom of the box 1 is fixedly connected with a supporting leg 23.
[0034] The baffle 22 is provided to reduce the area of the electric push rod 11 exposed in the working area when the sand blasting process is performed, so that the electric push rod 11 is not easily covered by the sand particles, thereby improving the service life of the electric push rod 11.
[0035] Working principle:
[0036] When the sand blasting work needs to be carried out on the roller casting, first, the two electric push rods 11 are used to drive the positioning blocks 12 to realize mutual approaching to fix the roller casting, then the on-off valve 16 is used to make the sand particles in the storage box 15 introduced into the sand blasting head 7 through the hose 14 to be sprayed out, so as to achieve the purpose of sand blasting treatment on the positioned roller casting, at this time, the motor 3 is started, so that the output shaft of the motor 3 drives the roller shaft 2 to rotate, so that when the roller shaft 2 drives the roller column 4 to rotate, the slide rod 6 slides along the arc-shaped slot 5 on the roller column 4, thereby driving the sand blasting head 7 to reciprocate, so as to improve the sand blasting area of the sand blasting head 7, and the roller shaft 2 can drive the first gear 8 to rotate synchronously, so that the second gear 13 engaged with the first gear 8 can drive the rotating rod 9 to rotate, so that the rotating rod 9 can drive the positioning blocks 12 to rotate through the electric push rod 11, so that the roller castings in the two positioning blocks 12 can be turned over, so that the roller castings can be subjected to comprehensive sand blasting treatment.
[0037] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A sandblasting device for surface treatment of a roll casting, characterized in that: The utility model provides a kind of sand blasting machine, including the box (1) of open top, the inside rotation connection of the box (1) has roller (2), the outer wall of the box (1) is provided with motor (3) for driving the rotation of the roller (2), the outer surface of the roller (2) is fixedly connected with roll column (4), the inside of the box (1) is provided with sand blasting head (7), the top of the sand blasting head (7) is fixedly connected with slide bar (6), the outer surface of the roll column (4) is opened with the arc slot (5) of the slide bar (6) sliding, the roller (2) is fixedly connected with first gear (8) away from the motor (3), the inside of the box (1) is provided with fence (10), the inside of the fence (10) is fixedly connected with rotary rod (9), the rotary rod (9) is rotatably connected in the inside of the box (1) away from the fence (10), the rotary rod (9) is fixedly connected with electric push rod (11) away from the box (1), the movable end of the electric push rod (11) is fixedly connected with positioning block (12), the outer surface of the rotary rod (9) is fixedly connected with second gear (13) meshing with the first gear (8).
2. A blasting device for surface treatment of a roll casting according to claim 1, characterized in that: The inner cavity of the sand blasting head (7) is communicated with the hose (14), and the outer wall of the box (1) is fixedly connected with the storage box (15).
3. A blasting device for surface treatment of a roll casting according to claim 2, characterized in that: The end of the hose (14) away from the sand blasting head (7) is communicated with the inner cavity of the storage box (15), and the hose (14) is provided with an on-off valve (16).
4. A blasting device for surface treatment of a roll casting according to claim 1, characterized in that: The inside of the box (1) is fixedly connected with a connecting plate (17), and the outer surface of the slide bar (6) is fixedly connected with a limiting block (18).
5. A blasting device for surface treatment of a roll casting according to claim 4, characterized in that: The limiting block (18) is lapped on the top of the connecting plate (17), and the inside of the connecting plate (17) is provided with a through hole (19) for the slide bar (6) to slide.
6. A blasting device for surface treatment of a roll casting according to claim 1, characterized in that: The bottom of the box (1) is fixedly connected with a discharge port (20), and the discharge port (20) is provided with an on-off valve (21).
7. A sandblasting device for surface treatment of a roll casting according to claim 1, characterized in that: The inside of the fence (10) is slidably connected with a baffle (22) for shielding the electric push rod (11), and the bottom of the box (1) is fixedly connected with a supporting leg (23).