Cooling device of press vulcanizer

By implementing comprehensive water spraying and structural optimization, the problem of insufficient contact area between cooling water and the hot plate was solved, achieving rapid cooling and efficient utilization, and extending the service life of the device.

CN223520012UActive Publication Date: 2025-11-07GUANGZHOU JUSTAR RUBBER MASCH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422717849.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-11-07
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In existing flat vulcanizing machine cooling devices, the contact area between the cooling water and the hot plate is insufficient, resulting in excessively long cooling time and affecting production efficiency.

Method used

A cooling device with omnidirectional water spraying was designed. The contact area between the cooling water and the hot plate is increased by water pipes and protective cover structure. The water flow path is optimized by using rubber pads, brushes and steel wire rope structure. Combined with the cooling box, the water temperature is reduced and the cooling efficiency is improved.

Benefits of technology

By increasing the contact area between the cooling water and the hot plate and optimizing the water flow path, the cooling time of the hot plate is shortened, improving the utilization rate of cooling water and the service life of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223520012U_ABST
    Figure CN223520012U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of press vulcanizers, and particularly relates to a press vulcanizer cooling device which comprises a shell, and a base is fixedly connected to the bottom of the shell. A plurality of supporting rods are fixedly connected to the top of the base; the top of the supporting rod is fixedly connected with a first fixing plate. The bottom of the first fixing plate communicates with a plurality of connecting rods. The bottom of the connecting rod communicates with a water pipe; a plurality of first round holes are formed in the surface of the water pipe; the top part is communicated with a cavity; the connecting rod is communicated with the water pipe; a plurality of connecting rods are fixedly connected to the inner wall of the shell; the end part of the connecting rod is fixedly connected with a water pipe; the bottom of the inner side wall of the shell is fixedly connected with a water collecting tank; a plurality of fixing rods are fixedly connected to the bottom of the water collecting tank; a second fixing plate is arranged in the middle of the fixing rod; a plurality of second round holes are formed in the surface of the second fixing plate; the contact surface between cooling water and the hot plate can be increased by spraying water to cool the hot plate simultaneously in all directions through the upper and lower water pipes.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of flat vulcanizing machine, specifically a flat vulcanizing machine cooling device. BACKGROUND

[0002] The flat vulcanizing machine is a kind of equipment for rubber processing, mainly used for the vulcanization treatment of rubber products to improve its physical performance and durability, in the rubber industry, in order to make rubber products obtain specific performance, vulcanization is a key process link.

[0003] The flat vulcanizing machine cooling device plays a vital role in the whole equipment, and the cooling device is mainly used for rapidly reducing the temperature of rubber products and vulcanizing machine hot plate after rubber vulcanization is completed, so as to carry out subsequent operation and improve production efficiency.

[0004] The flat vulcanizing machine cooling device is usually cooled by spraying hot plate, and it is found in use and observation that the contact area of water and hot plate is less, which leads to long cooling time and increases working time.

[0005] Therefore, a flat vulcanizing machine cooling device is provided for the above problems. UTILITY MODEL CONTENTS

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem in the background art is solved.

[0007] The utility model solves the technical scheme that the utility model discloses a flat vulcanizing machine cooling device, including the shell, the shell bottom is fixedly connected with the base, the base top is fixedly connected with a plurality of support bars, the support bar top is fixedly connected with the first fixed plate, the first fixed plate bottom is connected with a plurality of connecting rods, the connecting rod bottom is connected with the water pipe, the water pipe surface is equipped with a plurality of first round holes, the top is connected, the connecting rod and water pipe are connected, the shell inner wall is fixedly connected with a plurality of connecting rods, the connecting rod end is fixedly connected with the water pipe, the shell inner wall bottom is fixedly connected with the water collecting pool, the water collecting pool bottom is fixedly connected with a plurality of fixed rods, the fixed rod middle part is provided with the second fixed plate, the second fixed plate surface is equipped with a plurality of second round holes, and the water pipe all-around simultaneous water spraying can increase the contact area of cooling water and hot plate, the cooling water sprayed in the first round hole can be quickly absorbed by cooling water after contacting hot plate and carried away, so as to shorten the hot plate cooling time, the water pipe is added to increase the contact area of cooling water and hot plate, so as to shorten the cooling time.

[0008] Preferably, the water pipe end is provided with a pair of shrouds and is a sliding fit; a plurality of rubber pads are fixedly connected to the inner wall of the shroud; the rubber pads and the first circular holes are correspondingly arranged and are a sliding fit; since the rubber pads are arranged in the shroud, they are plug and play regardless of the direction, without the need to limit the angle and then set, after the shroud is installed, since part of the first circular holes are blocked, the first circular holes that can spray cooling water will be reduced, so that the cooling water can only flow out from the remaining first circular holes that are not blocked, at this time, the water volume shared by the first circular holes that are not blocked will increase, which can help to quickly cool the hot plate and improve the utilization rate of cooling water.

[0009] Preferably, the inner wall of the shroud is fixedly connected with bristles; the bristles are arranged on the shroud; the bristles are used to clean the first circular holes, which can not only ensure that the first circular holes normally spray cooling water, but also clean the surface of the water pipe to reduce the friction of the rubber pads when sliding, so that the rubber pads more easily enter the first circular hole and are more labor-saving when sliding.

[0010] Preferably, the middle part of the fixed rod is sleeved with a spring; the fixed rod and the second fixed plate are in a sliding connection; the spring is in a fixed connection with the second fixed plate; the second fixed plate is in a fixed connection with the fixed rod; the spring is located between the water collecting pool and the second fixed plate; when the spring receives force, it will deform according to the weight to adjust the bearing capacity, and after most of the force is borne by the spring, the second fixed plate only needs to bear a small part of the force, thereby reducing damage and prolonging the service life.

[0011] Preferably, a steel wire rope is fixedly connected between the fixed rods; the steel wire rope is located at the top; when the hot plate is pressed down on the steel wire rope, the steel wire rope and the second fixed plate are in contact, which can also reduce the stress on the spring; the hot plate is suspended by the steel wire rope, so that the surface of the hot plate is fully exposed, the contact obstacles between the cooling water and the bottom of the hot plate are reduced, and the bottom is better cooled.

[0012] Preferably, a refrigeration box is fixedly connected to the bottom of the water collecting pool; a plurality of refrigeration boxes are arranged on the water collecting pool; after the refrigeration boxes cool the remaining water, the water will not produce hot air, so that the temperature inside the shell is increased, and the influence on the temperature inside the shell is reduced.

[0013] The utility model discloses the advantages are:

[0014] 1. The utility model discloses a flat plate vulcanizing machine cooling device, through all -round simultaneous water spraying of upper and lower water pipes and cool the hot plate can increase the contact area of cooling water and hot plate, the cooling water that first circular hole sprays can be rapidly absorbed by cooling water after contact with hot plate to shorten hot plate cooling time, through the water pipe and increase the contact area of cooling water and hot plate, thereby reach shortening cooling time.

[0015] 2.The cooling device of the flat vulcanizing machine, since the rubber pads are arranged in multiple in the shield, no matter which direction is plugged and played without angle limitation, after the shield is installed, the first round holes are blocked, the first round holes capable of spraying cooling water are reduced, the cooling water can only flow out from the remaining first round holes which are not blocked, the water amount of the first round holes which are not blocked is increased, the utilization rate of the cooling water is improved while the hot plate is rapidly cooled. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0017] Figure 1 It is a schematic diagram of the main body of the present application;

[0018] Figure 2 It is a schematic diagram of the structure of the spring in the present application;

[0019] Figure 3 It is a schematic diagram of the structure of the water pipe in the present application;

[0020] Figure 4 It is a schematic diagram of the structure of the shield in the present application;

[0021] Figure 5 It is a schematic diagram of the structure of the water collecting pool in the present application.

[0022] In the figure: 1, shell; 11, first fixed plate; 12, connecting rod; 13, water pipe; 14, first round hole; 15, connecting pipe; 16, fixed rod; 17, second fixed plate; 18, second round hole; 19, water collecting pool; 101, base; 102, supporting rod; 2, shield; 21, rubber pad; 3, brush; 4, spring; 5, steel wire rope; 6, refrigeration box. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0024] The specific embodiments are given below.

[0025] As Figures 1 to 5 The utility model discloses a flat vulcanizing machine cooling device, including the shell 1, the bottom fixed junction of shell 1 has the base 101, the top fixed junction of base 101 has a plurality of support rod 102, the top fixed junction of support rod 102 has the first fixed plate 11, the bottom intercommunication of first fixed plate 11 has a plurality of connecting rod 12, the bottom intercommunication of connecting rod 12 has the water pipe 13, the surface of water pipe 13 is equipped with a plurality of first circular hole 14, the top intercommunication of first fixed plate 11 has the connecting pipe 15, the intercommunication of connecting rod 12 and water pipe 13, the inner wall fixed junction of shell 1 has a plurality of connecting rod 12, the end fixed junction of connecting rod 12 has the water pipe 13, the bottom fixed junction of the inner side wall of shell 1 has the water collecting pool 19, the bottom fixed junction of water collecting pool 19 has a plurality of fixed rod 16, the middle part of fixed rod 16 is provided with the second fixed plate 17, the surface of second fixed plate 17 is equipped with a plurality of second circular hole 18, when working, after putting hot plate on the top of second fixed plate 17, can start water pump immediately, and cooling water is transported to connecting rod 12 through connecting pipe 15, then cooling water is sprayed from the first circular hole 14 on the surface of water pipe 13, and the water pipe 13 on the inner wall of shell 1 is continuously sprayed on the bottom of hot plate, and the upper and lower surfaces of hot plate can be cooled down quickly and effectively, so that hot plate can be cooled down more quickly, and the water that contacts hot plate and has not been evaporated can flow to the inside of water collecting pool 19 through second circular hole 18 and be stored, the cooling water and hot plate contact area can be increased by the all-around simultaneous water spraying of water pipe 13, and the heat of the cooling water sprayed from first circular hole 14 can be quickly absorbed and carried away after contacting hot plate, so that the cooling time of hot plate is shortened, and the cooling water and hot plate contact area is increased by adding water pipe 13, so that the cooling time is shortened.

[0026] The utility model discloses a flat vulcanizing machine cooling device, including the shell 1, the bottom fixed junction of shell 1 has the base 101, the top fixed junction of base 101 has a plurality of support rod 102, the top fixed junction of support rod 102 has the first fixed plate 11, the bottom intercommunication of first fixed plate 11 has a plurality of connecting rod 12, the bottom intercommunication of connecting rod 12 has the water pipe 13, the surface of water pipe 13 is equipped with a plurality of first circular hole 14, the top intercommunication of first fixed plate 11 has the connecting pipe 15, the intercommunication of connecting rod 12 and water pipe 13, the inner wall fixed junction of shell 1 has a plurality of connecting rod 12, the end fixed junction of connecting rod 12 has the water pipe 13, the bottom fixed junction of the inner side wall of shell 1 has the water collecting pool 19, the bottom fixed junction of water collecting pool 19 has a plurality of fixed rod 16, the middle part of fixed rod 16 is provided with the second fixed plate 17, the surface of second fixed plate 17 is equipped with a plurality of second circular hole 18, when working, after putting hot plate on the top of second fixed plate 17, can start water pump immediately, and cooling water is transported to connecting rod 12 through connecting pipe 15, then cooling water is sprayed from the first circular hole 14 on the surface of water pipe 13, and the water pipe 13 on the inner wall of shell 1 is continuously sprayed on the bottom of hot plate, and the upper and lower surfaces of hot plate can be cooled down quickly and effectively, so that hot plate can be cooled down more quickly, and the water that contacts hot plate and has not been evaporated can flow to the inside of water collecting pool 19 through second circular hole 18 and be stored, the cooling water and hot plate contact area can be increased by the all-around simultaneous water spraying of water pipe 13, and the heat of the cooling water sprayed from first circular hole 14 can be quickly absorbed and carried away after contacting hot plate, so that the cooling time of hot plate is shortened, and the cooling water and hot plate contact area is increased by adding water pipe 13, so that the cooling time is shortened. Figures 2 to 4As shown, the water pipe 13 end is provided with a pair of shroud 2 and is sliding fit; the shroud 2 inner wall is fixed with a plurality of rubber pad 21; the rubber pad 21 and the first circular hole 14 are correspondingly provided and are sliding fit; during work, in production, some hot plates will be smaller in specification, so after being put into the second fixed plate 17, when the water pipe 13 sprays water, due to the first circular hole 14 being more, some first circular hole 14 cannot spray cooling water to contact the hot plate for cooling, so the rubber pad 21 inside the shroud 2 will enter the first circular hole 14 when the shroud 2 is sleeved into the end of the water pipe 13 to block the water flow, when the next hot plate is larger, the shroud 2 can be moved according to the specification of the hot plate to move the rubber pad 21 out of the first circular hole 14 to make the first circular hole 14 work normally; because the rubber pad 21 is in multiple settings inside the shroud 2, no matter which direction is plug and play without angle limitation, after the shroud 2 is installed, due to the fact that some first circular hole 14 is blocked, the first circular hole 14 that can spray cooling water will be reduced, so that the cooling water can only flow out from the remaining first circular hole 14 that is not blocked, at this time, the water quantity shared by the first circular hole 14 that is not blocked will increase, which can help to quickly cool the hot plate and also improve the utilization rate of cooling water.

[0027] As Figure 4 shown, the shroud 2 inner wall is fixed with bristles 3; the bristles 3 are provided in multiple on the shroud 2; during work, the shroud 2 moves on the surface of the water pipe 13 while driving the bristles 3 to move, at this time, the bristles 3 can enter the first circular hole 14 to clean the attached impurities, and at the same time help the rubber pad 21 to enter the first circular hole 14 to block the water flow more smoothly; because the bristles 3 have flexible characteristics, the shroud 2 will not affect the shroud 2 when sliding on the surface of the water pipe 13; using the bristles 3 to clean the first circular hole 14, on the one hand, the first circular hole 14 is not blocked to normally spray cooling water, on the other hand, the surface of the water pipe 13 can be cleaned to reduce the friction of the sliding of the rubber pad 21, so that the rubber pad 21 can more easily enter the first circular hole 14 and also save more labor when sliding.

[0028] As Figures 2 to 5As shown, the middle of the fixed rod 16 is sleeved with a spring 4; the fixed rod 16 and the second fixed plate 17 are in sliding connection; the spring 4 and the second fixed plate 17 are in fixed connection; the spring 4 and the water collecting pool 19 are in fixed connection; the spring 4 is between the water collecting pool 19 and the second fixed plate 17; when a hot plate with large specifications is placed, it is placed on the top of the second fixed plate 17, at this time, the second fixed plate 17 moves downward along the fixed rod 16 due to the excessive weight of the hot plate, at this time, the spring 4 deforms to receive the downward force, thereby relieving the excessive weight of the hot plate and reducing the force borne by the second fixed plate 17; when the spring 4 receives the force, it deforms according to the weight, thereby adjusting the bearing capacity, most of the force is borne by the spring 4, and then the second fixed plate 17 only needs to bear a small part of the force, thereby reducing damage and prolonging the service life.

[0029] As shown in Figure 2 , the fixed rod 16 is fixedly connected with a steel wire rope 5; the steel wire rope 5 is located at the top of the fixed rod 16; when the hot plate is placed, the steel wire rope 5 between the fixed rod 16 is stretched downward due to the elasticity of the steel wire rope 5, and then the hot plate is placed on the second fixed plate 17 without contacting the second fixed plate 17, so that the hot plate bottom is better contacted when the water is sprayed from the first circular hole 14 below; at the same time, the steel wire rope 5 and the second fixed plate 17 are contacted when the hot plate is pressed downward, which can also reduce the stress of the spring 4, and the hot plate is suspended by the steel wire rope 5, which can fully expose the surface of the hot plate, reduce the contact obstacles between the cooling water and the hot plate bottom, and better cool the bottom.

[0030] As shown in Figure 5 , the bottom of the water collecting pool 19 is fixedly connected with a refrigeration box 6; the refrigeration box 6 is provided in plurality on the water collecting pool 19; when working, nitre is stored in the refrigeration box 6, and the surface of the refrigeration box 6 is provided with holes; since not all of the cooling water sprayed from the first circular hole 14 is evaporated by the heat of the hot plate, when the water not evaporated by contacting the hot plate flows to the inside of the water collecting pool 19 through the second circular hole 18, the nitre will contact and react with the water to absorb heat, at this time, the refrigeration box 6 will immediately cool the water to reduce the temperature of the water, thereby reducing the influence of the water on the temperature inside the shell 1; after the refrigeration box 6 cools the remaining water, the water will not produce hot air, so that the temperature inside the shell 1 is increased, and the influence on the temperature inside the shell 1 is reduced.

[0031] Working principle: after the hot plate is placed on the top of the second fixed plate 17, the water pump can be started immediately, and the cooling water is delivered to the connecting rod 12 through the connecting pipe 15, and then the cooling water is sprayed from the first circular hole 14 on the surface of the water pipe 13 to the hot plate, and the water pipe 13 on the inner wall of the shell 1 can continuously spray water to the bottom of the hot plate to cool it down, so that the upper and lower surfaces of the hot plate can be cooled down quickly and effectively, so that the hot plate can be cooled down more quickly, and the water that contacts the hot plate and is not evaporated can flow to the inside of the water collecting pool 19 through the second circular hole 18 for storage; in production, some hot plates may have smaller specifications, so after being placed in the second fixed plate 17, when the water pipe 13 sprays water, due to the large number of first circular holes 14, some cooling water sprayed from the first circular holes 14 cannot contact the hot plate for cooling, so the rubber pad 21 inside the protective cover 2 can enter the first circular hole 14 when the protective cover 2 is sleeved on the end of the water pipe 13 to block the water flow, and when the next hot plate is larger, the rubber pad 21 can be moved from the inside of the first circular hole 14 according to the size of the hot plate to make the first circular hole 14 work normally; while the protective cover 2 moves on the surface of the water pipe 13, the bristles 3 are also moved, at this time the bristles 3 can enter the first circular hole 14 to clean the attached impurities, and help the rubber pad 21 to enter the first circular hole 14 more smoothly to block the water flow, and since the bristles 3 have flexibility, the protective cover 2 will not affect the protective cover 2 when sliding on the surface of the water pipe 13; when the hot plate with larger specifications is placed on the top of the second fixed plate 17, the second fixed plate 17 will move downward along the fixed rod 16 due to the excessive weight of the hot plate, at this time the spring 4 will be deformed to receive the downward pressure to reduce the force on the second fixed plate 17; when the hot plate is placed, there is a steel wire rope 5 between the fixed rods 16, at this time the hot plate falls on the steel wire rope 5 which will stretch downward due to its elasticity, and then the hot plate is placed on the second fixed plate 17 without contacting the second fixed plate 17, so that the water in the first circular hole 14 below can better contact the bottom of the hot plate; the nitre is stored in the refrigeration box 6, and the surface of the refrigeration box 6 is provided with a plurality of holes, since not all the cooling water sprayed from the first circular hole 14 can be evaporated by the heat of the hot plate, after the water that contacts the hot plate and is not evaporated flows to the inside of the water collecting pool 19 through the second circular hole 18, the nitre will contact and react with the water to absorb heat, at this time the refrigeration box 6 will immediately cool the water source to reduce the temperature of the water source to reduce the influence of the water source on the temperature in the shell 1.

[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A cooling device for a flat press, comprising a housing (1), characterized in that: The bottom of the shell (1) is fixedly connected with a base (101); the top of the base (101) is fixedly connected with a plurality of support rods (102); the top of the support rod (102) is fixedly connected with a first fixed plate (11); the bottom of the first fixed plate (11) is fixedly connected with a plurality of connecting rods (12); the bottom of the connecting rod (12) is communicated with a water pipe (13); a plurality of first circular holes (14) are formed in the surface of the water pipe (13); the top of the first fixed plate (11) is communicated with a connecting pipe (15); the connecting rod (12) and the water pipe (13) are communicated; a plurality of connecting rods (12) are fixedly connected to the inner wall of the shell (1); the end of the connecting rod (12) is fixedly connected with a water pipe (13); the bottom of the inner side wall of the shell (1) is fixedly connected with a water collecting pool (19); the bottom of the water collecting pool (19) is fixedly connected with a plurality of fixed rods (16); the middle of the fixed rod (16) is provided with a second fixed plate (17); a plurality of second circular holes (18) are formed in the surface of the second fixed plate (17).

2. A cooling device for a flat press according to claim 1, characterized in that: The end of the water pipe (13) is provided with a pair of protective covers (2) and is in sliding fit; a plurality of rubber pads (21) are fixedly connected to the inner wall of the protective cover (2); the rubber pad (21) and the first circular hole (14) are correspondingly arranged and are in sliding fit.

3. A cooling device for a flat press according to claim 2, characterized in that: The inner wall of the protective cover (2) is fixedly connected with a plurality of brush hairs (3); the brush hair (3) is provided on the protective cover (2).

4. A cooling device for a flat press according to claim 3, characterized in that: The middle of the fixed rod (16) is sleeved with a spring (4); the fixed rod (16) and the second fixed plate (17) are in sliding connection; the spring (4) and the second fixed plate (17) are in fixed connection; the spring (4) and the water collecting pool (19) are in fixed connection; the spring (4) is between the water collecting pool (19) and the second fixed plate (17).

5. A cooling device for a flat press according to claim 4, characterized in that: The steel wire rope (5) is fixedly connected between the fixed rods (16); the steel wire rope (5) is located at the top of the fixed rod (16); the steel wire rope (5) is provided on the fixed rod (16).

6. A cooling device for a flat press according to claim 5, characterized in that: The bottom of the water collecting pool (19) is fixedly connected with a refrigeration box (6); the refrigeration box (6) is provided on the water collecting pool (19).