Surface embossing device for plastic steel belt processing

Abstract

The utility model discloses a surface embossing device for plastic steel belt processing, and particularly relates to the field of plastic steel belt processing, which comprises a base, a mounting frame is mounted on the base, an upper compression roller and a lower compression roller are mounted on the mounting frame, the upper compression roller is positioned above the lower compression roller, and a plastic steel belt is movably arranged between the upper compression roller and the lower compression roller. An adjusting mechanism is arranged on one side of the mounting frame, a detection mechanism is mounted on the mounting frame, the detection mechanism is mounted at a discharge port of the mounting frame, the detection mechanism comprises a main rod, and a supporting seat is arranged at the top of the main rod. According to the utility model, the upper compression roller and the lower compression roller are adjusted to be far away from each other to reduce the pressure, so that the problems of too deep indentation, material deformation and too fast abrasion caused by too large pressure between the upper compression roller and the lower compression roller are avoided; the problems of unclear knurling, poor adhesive force and low production efficiency caused by insufficient pressure between the upper pressing roller and the lower pressing roller are avoided, and the accuracy of a detection result and the product quality are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to plastic steel band processing technical field more specifically, the utility model relates to a kind of surface embossing device for plastic steel band processing. BACKGROUND

[0002] Plastic steel band surface embossing process is a kind of technology that specific pattern or texture is formed on the surface of plastic steel band by mechanical means, widely used in packaging, transportation and other fields, to improve the appearance, slip resistance and recognition of product.

[0003] The basic process flow of plastic steel band surface embossing is as follows: first, prepare the material, select the appropriate specification and performance of plastic steel band as the processing object; then preheat: heat the plastic steel band to the appropriate temperature to facilitate subsequent embossing operation, heating methods can be electric heating, steam heating, etc., depending on the design of production line; then embossing: the plastic steel band is pressed and formed by embossing roller on the embossing machine, the embossing roller is engraved with pre-designed pattern or texture, when the plastic steel band passes through, the pattern will be transferred to its surface; then cooling and setting: the embossed plastic steel band needs to be cooled quickly to fix the surface pattern, to avoid the pattern blurred or deformed due to high temperature; finally, inspection and packaging: the finished product is inspected for quality, including appearance, size, hardness and other indicators, and packaged according to customer requirements.

[0004] In the process of embossing the surface of plastic steel band with embossing roller, the down pressure of embossing roller has a direct impact on the quality of the final product, if the down pressure is too large or too small, it will cause a series of problems, when the down pressure is too large, it will cause the indentation too deep, making the plastic steel band surface appear obvious concave or damage, affecting the appearance and use performance, causing material deformation, large pressure may cause irreversible deformation of plastic steel band, even cause rupture, especially when dealing with thinner or lower strength material, it is more obvious, which will cause equipment damage, long-term use of excessive pressure may accelerate the wear of embossing roller and other related mechanical equipment, increase maintenance cost and shorten the service life of equipment.

[0005] When the down pressure is too small, it will cause unclear embossing, if the down pressure is insufficient, it may not form clear pattern or texture on the plastic steel band, affecting the decorative effect of product, which will cause poor adhesion, for the application occasions that need to enhance the surface friction by embossing, too small pressure will cause the friction coefficient to not meet the design requirement, affecting the use safety, which will cause low production efficiency, in order to achieve ideal embossing effect, it may need to be pressed multiple times, which not only increases the production cost, but also reduces the production efficiency.

[0006] Therefore, it is crucial to detect the pressing force of the embossing roller, and the prior art judges whether the pressing force of the embossing roller is normal by observing the embossing depth of the plastic steel belt surface, however, the wear degree of the embossing roller gradually increases, and intuitive observation leads to inaccurate detection results, thereby affecting product quality. Practical new type content

[0007] The surface embossing device for plastic steel belt processing provided by the utility model solves the problem that the surface embossing device for plastic steel belt processing in the prior art is affected by the gradually increasing wear degree of the embossing roller, intuitive observation leads to inaccurate detection results, and product quality is affected.

[0008] To achieve the above object, the utility model provides the following technical scheme: a surface embossing device for plastic steel belt processing, including base, the base is installed with mounting bracket, the mounting bracket is installed with upper press roller and lower press roller, and the upper press roller is located above the lower press roller, the movable plastic steel belt is equipped between the upper press roller and the lower press roller, the side of mounting bracket is equipped with adjusting mechanism, the mounting bracket is installed with detection mechanism, and the detection mechanism is installed at the discharge port of mounting bracket, the detection mechanism includes main rod, the top of main rod is equipped with support seat, and the support seat is rotatably connected with main rod, the top of main rod is fixedly equipped with detection block, the side of detection block is equipped with pressure sensor, the bottom of main rod is equipped with contact block, and the contact block is movably contacted with the groove one on the upper surface of plastic steel belt, and the contact surface of contact block and groove one is arc surface.

[0009] In a preferred embodiment, the side of the support seat is fixedly provided with a mounting plate, the mounting plate is detachably connected with the mounting bracket by bolts, the top of the support seat is fixedly provided with a vertical plate, and the pressure sensor is detachably connected with the vertical plate by bolts.

[0010] In a preferred embodiment, the contact block is provided with an abutting mechanism, and the abutting mechanism is arranged between the contact block and the plastic steel belt, and the abutting mechanism is movably contacted with the groove one.

[0011] In a preferred embodiment, the abutting mechanism is a fixed abutting assembly, and the fixed abutting assembly comprises an abutting block, and an abutting wheel is rotatably installed on the abutting block, the diameter of the abutting wheel is smaller than the width of the groove one, and the abutting wheel is movably arranged in the interior of the groove one.

[0012] In a preferred embodiment, when the upper surface of the plastic steel belt is provided with a groove two, the abutting mechanism is a movable abutting assembly, and the movable abutting assembly comprises an abutting long plate, and a roller is rotatably arranged at the bottom end of the abutting long plate, and the roller is movably arranged in the interior of the groove two.

[0013] In a preferred embodiment, the diameter of the roller is smaller than the diameter of the abutting wheel, the depth of the groove two is smaller than the height of the roller, and the diameter of the roller is smaller than the width of the groove two.

[0014] In a preferred embodiment, grooves are arranged on both sides of the abutting long plate, an installation opening is arranged in the contact block, the abutting long plate penetrates into the installation opening, and the abutting long plate is fixed in the installation opening through bolts and the grooves.

[0015] In a preferred embodiment, an extension rod is detachably installed on the main rod through bolts, a linear driver is fixedly installed on the extension rod, an output end of the linear driver is fixedly connected with the top end of the abutting long plate, a guide column is fixedly arranged in the installation opening, and one end of the guide column is slidably arranged in the groove.

[0016] The utility model has the advantages that:

[0017] The utility model discloses through adjusting upper and lower compression rollers to move away and reduce pressure, avoid the problem that the upper and lower compression rollers are too deep, material deformation and too fast wear because of excessive pressure between the upper and lower compression rollers, through adjusting upper and lower compression rollers to move close and increase pressure, avoid the problem that the embossing is not clear, poor adhesion and low production efficiency because of insufficient pressure between the upper and lower compression rollers, guarantee the accuracy of detection result and product quality.

[0018] The utility model discloses a fixed abutting assembly is arranged below the contact block, and the abutting wheel rolls along the upper surface of the plastic steel belt, that is, the abutting wheel and the plastic steel belt are contacted through rolling to reduce friction and slow down the wear between the contact block and the plastic steel belt, guaranteeing detection accuracy. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the whole structure schematic diagram of the utility model.

[0020] Figure 2 It is the mounting bracket side surface structure schematic diagram of the utility model.

[0021] Figure 3 It is the mounting bracket end structure schematic diagram of the utility model.

[0022] Figure 4 It is the detection mechanism structure schematic diagram of the utility model.

[0023] Figure 5 It is the fixed abutting assembly installation position schematic diagram of the utility model.

[0024] Figure 6 It is the fixed abutting assembly structure schematic diagram of the utility model.

[0025] Figure 7 It is the fixed abutting assembly working schematic diagram of the utility model.

[0026] Figure 8 It is the movable abutting assembly installation position schematic diagram of the utility model.

[0027] Figure 9 It is the movable abutting component structure schematic view of the utility model.

[0028] Figure 10 It is the extension rod structure schematic view of the utility model.

[0029] The figure mark is: 1, base; 2, mounting frame; 21, discharge port; 3, upper compression roller; 4, lower compression roller; 5, adjusting mechanism; 6, detection mechanism; 61, main rod; 611, contact block; 612, mounting through port; 62, support seat; 621, mounting plate; 622, vertical plate; 63, detection block; 64, pressure sensor; 7, plastic steel belt; 71, flower groove one; 72, flower groove two; 8, fixed abutting component; 81, abutting block; 82, abutting wheel; 9, movable abutting component; 91, abutting long plate; 92, roller; 93, recess; 94, guide column; 10, extension rod; 11, linear driver. DETAILED DESCRIPTION

[0030] The following further describes the present application in detail with reference to the drawings, and it is necessary to point out here that the following detailed description is only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application, and the skilled in the art can make some non-essential improvements and adjustments to the present application according to the above application content.

[0031] Example one

[0032] Refer to the description attached Figures 1 to 4 A plastic steel belt processing surface embossing device, including base 1, the base 1 is installed with mounting frame 2, the mounting frame 2 is installed with upper compression roller 3 and lower compression roller 4, and the upper compression roller 3 is located above the lower compression roller 4, the plastic steel belt 7 is movably arranged between the upper compression roller 3 and the lower compression roller 4, one side of the mounting frame 2 is provided with adjusting mechanism 5, the mounting frame 2 is installed with detection mechanism 6, and the detection mechanism 6 is installed at the discharge port 21 of the mounting frame 2, the detection mechanism 6 includes main rod 61, the top of the main rod 61 is provided with support seat 62, and the support seat 62 is rotatably connected with the main rod 61, the top end of the main rod 61 is fixedly provided with detection block 63, one side of the detection block 63 is provided with pressure sensor 64, the bottom end of the main rod 61 is provided with contact block 611, and the contact block 611 is movably contacted with the flower groove one 71 on the upper surface of the plastic steel belt 7, the contact surface of the contact block 611 and the flower groove one 71 is arc surface.

[0033] It should be noted that the adjusting mechanism 5 is the existing chain pulling or cylinder pushing technology, the specific structure of the adjusting mechanism 5 will not affect the implementation of the scheme, and the upper press roller 3 and the lower press roller 4 can be close to or away from each other, the main rod 61 is inclined, the middle part of the support base 62 is open, and the two sides of the main rod 61 are connected to the middle part of the support base 62 through the rotating shaft, so that the support base 62 is convenient for supporting the main rod 61 to turn over, the thickness of the detection block 63 is less than that of the main rod 61, and the detection end of the pressure sensor 64 is in movable contact with the detection block 63.

[0034] In the embodiment, the specific implementation scene is that the upper press roller 3 and the lower press roller 4 are installed on the mounting frame 2, the distance between the upper press roller 3 and the lower press roller 4 can be adjusted through the adjusting mechanism 5, the plastic steel belt 7 passes between the upper press roller 3 and the lower press roller 4, the plastic steel belt 7 is embossed through the patterns on the surfaces of the upper press roller 3 and the lower press roller 4, and the plastic steel belt 7 is conveyed out from the discharge port 21 after the surface of the plastic steel belt 7 is embossed. At this time, the contact block 611 is pressed on the upper surface of the plastic steel belt 7 through the weight, when the contact block 611 is in contact with the first pattern groove 71, the contact block 611 extends into the first pattern groove 71, the main rod 61 is inclined to the plastic steel belt 7, the detection block 63 moves to the direction close to the pressure sensor 64, the pressure sensor 64 detects the pressure change, the pressure sensor 64 is connected to the computer terminal, the depth of the first pattern groove 71 in the conveying process after the plastic steel belt 7 is embossed is analyzed according to the pressure data provided by the pressure sensor 64, the wear of the upper press roller 3 and the lower press roller 4 is considered, the normally set pressure between the detection block 63 and the pressure sensor 64 is set in a reasonable range, when the pressure detected by the pressure sensor 64 exceeds the normally set pressure range, it indicates that the embossing depth of the first pattern groove 71 is abnormal, for example, when the pressure detected by the pressure sensor 64 is greater than the normally set maximum pressure, it indicates that the deep route of the contact block 611 is longer than the deep route in the normal case, that is, the depth of the first pattern groove 71 is greater than the design depth, at this time, the upper press roller 3 and the lower press roller 4 need to be adjusted to move away to reduce the pressure, so as to avoid the problems that the indentation is too deep, the material is deformed and the wear is too fast due to the excessive pressure between the upper press roller 3 and the lower press roller 4, on the contrary, when the pressure detected by the pressure sensor 64 is less than the normally set maximum pressure, the upper press roller 3 and the lower press roller 4 should be adjusted to move close to increase the pressure, so as to avoid the problems that the embossing is not clear, the adhesion is poor and the production efficiency is low due to the insufficient pressure between the upper press roller 3 and the lower press roller 4.

[0035] Further, one side of the support base 62 is fixedly provided with a mounting plate 621, the mounting plate 621 and the mounting frame 2 are detachably connected through bolts, a vertical plate 622 is fixedly arranged on the top of the support base 62, and the pressure sensor 64 and the vertical plate 622 are detachably connected through bolts.

[0036] It should be noted that in order to adapt to the shape of the support base 62 and not affect the inclination of the main rod 61, the installation positions of the mounting plate 621 and the vertical plate 622 deviate from the main rod 61.

[0037] Embodiment Two

[0038] With reference to the accompanying drawings Figures 5 to 7 Since the contact between the contact block 611 and the plastic steel belt 7 is dynamic and static, continuous friction occurs between the two, which causes wear on the surface of the contact block 611 and the plastic steel belt 7, affecting detection accuracy.

[0039] To solve this problem, the following technical scheme is also provided: a contact block 611 is provided with an abutting mechanism, and the abutting mechanism is arranged between the contact block 611 and the plastic steel belt 7, and the abutting mechanism is in movable contact with the first groove 71.

[0040] It should be noted that the contact end of the abutting mechanism is movably arranged inside the first groove 71.

[0041] Further, the abutting mechanism is a fixed abutting assembly 8, which includes an abutting block 81, and the abutting block 81 is rotatably provided with an abutting wheel 82, the diameter of the abutting wheel 82 is smaller than the width of the first groove 71, and the abutting wheel 82 is movably arranged inside the first groove 71.

[0042] It should be noted that the abutting block 81 is detachably mounted on the contact block 611 by bolts, the abutting wheel 82 is arranged to roll along the upper surface of the plastic steel belt 7, and the abutting wheel 82 movably enters the inside of the first groove 71.

[0043] In this embodiment, the implementation scenario is specifically: a fixed abutting assembly 8 is arranged below the contact block 611, and the abutting wheel 82 rolls along the upper surface of the plastic steel belt 7, that is, the abutting wheel 82 and the plastic steel belt 7 are in rolling contact to reduce friction and slow down the wear between the contact block 611 and the plastic steel belt 7, thereby ensuring detection accuracy.

[0044] Embodiment Three

[0045] With reference to the accompanying drawings Figures 8 to 10 When the plastic steel belt 7 is embossed with the second groove 72, the depth of the second groove 72 is greater than the contact height of the abutting wheel 82, and at this time, the abutting wheel 82 cannot contact the bottom end of the second groove 72 after completely entering the inside of the second groove 72, resulting in inaccurate detection results.

[0046] To solve this problem, the following technical scheme is also provided: when the upper surface of the plastic steel belt 7 is provided with the second groove 72, the abutting mechanism is an active abutting assembly 9, and the active abutting assembly 9 includes an abutting long plate 91, and the bottom end of the abutting long plate 91 is rotatably provided with a roller 92, and the roller 92 is movably arranged inside the second groove 72.

[0047] It should be noted that the depth of the second flower groove 72 is greater than the depth of the first flower groove 71, the width of the second flower groove 72 is the same as the width of the first flower groove 71, and when the abutting wheel 82 enters the inside of the second flower groove 72, the bottom end of the abutting wheel 82 and the bottom end of the second flower groove 72 have a space.

[0048] Further, the diameter of the roller 92 is smaller than the diameter of the abutting wheel 82, the depth of the second flower groove 72 is smaller than the height of the roller 92, and the diameter of the roller 92 is smaller than the width of the second flower groove 72.

[0049] It should be noted that when the roller 92 completely enters the inside of the second flower groove 72, at least one quarter of the roller 92 is located outside the second flower groove 72.

[0050] Further, the two sides of the abutting long plate 91 are provided with grooves 93, and the inside of the contact block 611 is provided with a mounting opening 612, the abutting long plate 91 penetrates the inside of the mounting opening 612, and the abutting long plate 91 is fixed in the inside of the mounting opening 612 through bolts and the grooves 93.

[0051] It should be noted that the height of the roller 92 is adjusted by manually pushing the movable abutting assembly 9, so that the roller 92 abuts against the upper surface of the plastic steel belt 7, and the roller 92 is in close contact with the plastic steel belt 7.

[0052] Further, the main rod 61 is detachably provided with an extension rod 10 through bolts, the extension rod 10 is fixedly provided with a linear driver 11, the output end of the linear driver 11 is fixedly connected with the top end of the abutting long plate 91, the inside of the mounting opening 612 is fixedly provided with a guide column 94, and one end of the guide column 94 is slidably arranged in the inside of the groove 93.

[0053] It should be noted that the abutting long plate 91 is automatically pushed up and down by the linear driver 11, and the grooves 93 and the guide column 94 play a guiding role.

[0054] In the embodiment, the specific implementation scene is that the distance between the roller 92 and the plastic steel belt 7 is adjusted manually or automatically, so that the plastic steel belt 7 is in close contact with the roller 92 and the detection range is reduced. Since the depth of the second flower groove 72 relative to the first flower groove 71 is increased, the swing amplitude of the detection block 63 is increased, and the required detection stroke of the pressure sensor 64 is increased, which may exceed the detection stroke of the pressure sensor 64. Therefore, by reducing the distance between the roller 92 and the plastic steel belt 7, the required detection stroke of the pressure sensor 64 is reduced. According to the use cost, two adjustment modes of manual adjustment and automatic adjustment are selected. In manual adjustment, the position of the abutting long plate 91 is adjusted first, and finally the recess 93 is fixed by using a bolt. In automatic adjustment, the extension rod 10 is fixed on the main rod 61, the abutting long plate 91 is moved up and down by the linear driver 11, and the recess 93 and the guide column 94 play a guiding role in the moving process, so that the abutting long plate 91 keeps vertical movement. After the roller 92 completely enters the inside of the second flower groove 72, the bottom end of the second flower groove 72 can be contacted, and the detection result is more accurate.

[0055] The above embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model.

Claims

1. A surface embossing device for processing plastic steel strip, comprising a base (1), a mounting frame (2) mounted on the base (1), an upper pressure roller (3) and a lower pressure roller (4) mounted on the mounting frame (2), with the upper pressure roller (3) located above the lower pressure roller (4), a plastic steel strip (7) movably disposed between the upper pressure roller (3) and the lower pressure roller (4), and an adjustment mechanism (5) provided on one side of the mounting frame (2), characterized in that: The mounting frame (2) is provided with a detection mechanism (6) installed at the discharge port (21) of the mounting frame (2), the detection mechanism (6) comprises a main rod (61), a supporting seat (62) is arranged at the top of the main rod (61), and the supporting seat (62) is rotatably connected with the main rod (61), a detection block (63) is fixedly arranged at the top end of the main rod (61), one side of the detection block (63) is provided with a pressure sensor (64), the bottom end of the main rod (61) is provided with a contact block (611), and the contact block (611) is in movable contact with a first flower groove (71) on the upper surface of the plastic steel belt (7), and the contact surface between the contact block (611) and the first flower groove (71) is an arc surface.

2. A surface embossing device for processing a plastic steel strip according to claim 1, characterized in that: One side of the supporting seat (62) is fixedly provided with a mounting plate (621), the mounting plate (621) is detachably connected with the mounting frame (2) through bolts, and a vertical plate (622) is fixedly arranged at the top of the supporting seat (62), and the pressure sensor (64) is detachably connected with the vertical plate (622) through bolts.

3. A surface embossing device for processing a plastic steel strip according to claim 2, characterized in that: The contact block (611) is provided with an abutting mechanism, and the abutting mechanism is arranged between the contact block (611) and the plastic steel belt (7), and the abutting mechanism is in movable contact with the first flower groove (71).

4. The surface embossing device for processing of a plastic steel strip according to claim 3, characterized in that: The abutting mechanism is a fixed abutting assembly (8), the fixed abutting assembly (8) comprises an abutting block (81), an abutting wheel (82) is rotatably arranged on the abutting block (81), the diameter of the abutting wheel (82) is smaller than the width of the first flower groove (71), and the abutting wheel (82) is movably arranged in the first flower groove (71).

5. The surface embossing device for processing of a plastic steel strip according to claim 3, characterized in that: When the upper surface of the plastic steel belt (7) is provided with a second flower groove (72), the abutting mechanism is a movable abutting assembly (9), the movable abutting assembly (9) comprises an abutting long plate (91), and a roller (92) is rotatably arranged at the bottom end of the abutting long plate (91) and movably arranged in the second flower groove (72).

6. A surface embossing device for processing a plastic steel strip according to claim 5, characterized in that: The diameter of the roller (92) is smaller than the diameter of the abutting wheel (82), the depth of the second flower groove (72) is smaller than the height of the roller (92), and the diameter of the roller (92) is smaller than the width of the second flower groove (72).

7. A surface embossing device for processing a plastic steel strip according to claim 6, characterized in that: Recesses (93) are formed in the two sides of the abutting long plate (91), an installation opening (612) is formed in the inside of the contact block (611), the abutting long plate (91) penetrates into the inside of the installation opening (612), and the abutting long plate (91) is fixedly arranged in the inside of the installation opening (612) through bolts and the recesses (93).

8. The surface embossing device for processing of a plastic steel strip according to claim 7, characterized in that: An extension rod (10) is detachably arranged on the main rod (61) through bolts, a linear driver (11) is fixedly arranged on the extension rod (10), the output end of the linear driver (11) is fixedly connected with the top end of the abutting long plate (91), a guide column (94) is fixedly arranged in the inside of the installation opening (612), and one end of the guide column (94) is slidably arranged in the inside of the recess (93).

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