Paperboard wrinkle smoothing device for gift box processing
By designing a cardboard wrinkle smoothing device for gift box processing, which uses atomizing nozzles and drying technology to automatically smooth cardboard wrinkles, the problem of low efficiency of manual smoothing is solved, and efficient and low-cost cardboard flatness is guaranteed.
Patent Information
- Application Number
- CN202423100319.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the current technology, smoothing out wrinkles in the paperboard production process mainly relies on manual operation, which leads to problems such as large workload, high cost and low efficiency.
Design a cardboard wrinkle smoothing device including a conveyor belt, a limiting mechanism, a smoothing mechanism, and an air supply mechanism. Water mist is sprayed from an atomizing nozzle to form water vapor that moistens the cardboard surface. The water vapor is then absorbed by the suction chamber and dried by the drying chamber, thus realizing an automated smoothing process.
It enables automated smoothing of cardboard surfaces, improving production efficiency, reducing labor costs, and ensuring the flatness of cardboard.
Smart Images

Figure CN223520347U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to paperboard wrinkle smoothing technical field especially, a kind of paperboard wrinkle smoothing device for gift box processing. BACKGROUND
[0002] The main purpose of wrinkle smoothing in paperboard production process is to remove the wrinkles and unevenness on the surface of paperboard, to ensure the flatness and quality of paperboard. The specific reasons for wrinkles include paper moisture content problems and layout structure malady. Wrinkled paperboard not only affects the appearance, but also affects the subsequent processing and use effect.
[0003] And the paperboard with wrinkles is generally discarded as defective goods, or reworked by manual. But manual rework requires a large amount of work, and more manual operation is needed, which directly affects the cost expenditure and leads to the impact on work efficiency. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of paperboard wrinkle smoothing devices for gift box processing, to solve the technical problem that due to manual rework requires a large amount of work, and more manual operation is needed, which directly affects the cost expenditure and leads to the impact on work efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A kind of paperboard wrinkle smoothing device for gift box processing, including conveying belt, the limiting mechanism being arranged on the conveying belt, the smoothing mechanism being arranged on the top end of the conveying belt and the gas supply mechanism being connected to the top end of the smoothing mechanism;
[0007] The smoothing mechanism includes Y-axis guide rail, X-axis guide rail movably connected to the Y-axis guide rail, smoothing bin movably connected to the X-axis guide rail, steam bin, suction bin and drying bin arranged in the smoothing bin, electric heating rod installed in the steam bin and drying bin, multi-head water pipe connected to the steam bin, atomizing nozzle installed at the output end of the multi-head water pipe, and air guide fan installed on the inner wall of the top end of the steam bin.
[0008] The conveying belt is fixedly connected with side support plates on both sides, and the side support plates are connected with the Y-axis guide rail, the first sliding block is movably connected to the Y-axis guide rail, and the first sliding block is fixedly connected to the outer wall of the X-axis guide rail.
[0009] The second sliding block is movably connected to the X-axis guide rail, and the second sliding block is fixedly connected to the outer wall of the smoothing bin, and one end of the multi-head water pipe is connected to the external water supply pipe.
[0010] The electric heating rod in the steam bin is arranged close to the top of the steam bin, and the electric heating rod in the drying bin is arranged close to the bottom of the drying bin.
[0011] By arranging the flattening mechanism, in the process, the flattening mechanism is pushed forward, the water mist sprayed by the atomizing nozzle first contacts the electric heating rod and quickly forms water vapor, the water vapor adheres to the top of the paperboard to wet the outer layer, then the suction bin is adsorbed on the wet outer layer, and the outer layer is translated by the translation and pulling, the wrinkles are flattened, and then the wet outer layer is dried by the hot air supplied by the drying bin, so that the whole wrinkle flattening process is satisfied, and the flatness of the paperboard surface is guaranteed.
[0012] In a preferred scheme, the air supply mechanism comprises an air compressor, a second air inlet pipe and a third air inlet pipe connected to the input end of the air compressor, and an air outlet pipe connected to the output end of the air compressor.
[0013] The input end of the air compressor is tightly connected with the first air inlet pipe, and the first air inlet pipe is connected with the second air inlet pipe and the third air inlet pipe at the same time, and the second air inlet pipe is provided with an adjusting valve.
[0014] The bottom end of the third air inlet pipe is connected to the top inner wall of the suction bin, the bottom end of the air outlet pipe is connected to the top inner wall of the drying bin, and the bottom end of the air compressor is connected with a support frame, and the bottom end of the support frame is connected to one side of the X-axis guide rail.
[0015] By arranging the air supply mechanism, the air supply mechanism mainly provides suction and air supply at the same time through the air compressor, and the air compressor supplies compressed gas into the drying bin, which can guarantee the wind power in the drying process and optimize the drying efficiency, and the adjusting valve can adjust the air intake of the second air inlet pipe, that is, the suction force of the third air inlet pipe, so that the same equipment can be used to supply air and suction at the same time, which can reduce the cost, and the suction control is also realized.
[0016] In a preferred scheme, the limiting mechanism comprises two groups of roller conveying groups, a plurality of supporting plates, a side edge baffle connected to one side of the plurality of supporting plates, and a hydraulic rod fixedly connected to the bottom end of the supporting plate.
[0017] The conveying belt is provided with a square through slot, and the two groups of roller conveying groups are fixedly connected to the inner wall of one side of the square through slot.
[0018] The bottom end of the supporting plate is fixedly connected with a limiting insertion rod, and the limiting insertion rod is movably inserted into the bottom end of the bottom support frame.
[0019] By setting the limiting mechanism, the limiting mechanism can provide square slot position conveying for the paperboard through the roller conveying group, when the supporting plate moves to the roller conveying group, the hydraulic rod drives the supporting plate to pass through the square slot and move upwards, until the supporting plate is higher than the top end of the roller conveying group, the supporting plate provides support for the paperboard, with the forward movement of the smoothing mechanism, the paperboard can be stopped under the action of the side baffle, thereby providing limiting effect to ensure the smooth movement of the air suction chamber.
[0020] As can be seen from the above, a paperboard wrinkle smoothing device for gift box processing includes a conveying belt, a limiting mechanism arranged on the conveying belt, a smoothing mechanism arranged at the top end of the conveying belt, and a gas supply mechanism connected to the top end of the smoothing mechanism; the smoothing mechanism includes a Y-axis guide rail, an X-axis guide rail movably connected to the Y-axis guide rail, a smoothing chamber movably connected to the X-axis guide rail, a steam chamber, an air suction chamber and a drying chamber arranged in the smoothing chamber, an electric heating rod installed in the steam chamber and the drying chamber, a multi-head water pipe connected to the steam chamber, an atomizing nozzle installed at the output end of the multi-head water pipe, and a wind guide fan installed on the inner wall of the top end of the steam chamber. The paperboard wrinkle smoothing device for gift box processing provided by the present application has the technical effect of providing smoothing effect for the wrinkles on the outer layer of the paperboard and ensuring the flatness of the paperboard surface. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The present application provides a paperboard wrinkle smoothing device for gift box processing.
[0022] Figure 2 The present application provides a paperboard wrinkle smoothing device for gift box processing.
[0023] Figure 3 The present application provides a paperboard wrinkle smoothing device for gift box processing.
[0024] Figure 4 The present application provides a paperboard wrinkle smoothing device for gift box processing.
[0025] In the drawings: 1, conveying belt; 2, limiting mechanism; 3, side support plate; 4, smoothing mechanism; 5, gas supply mechanism; 201, square slot; 202, roller conveying group; 203, bottom support frame; 204, support plate; 205, limiting insertion rod; 206, hydraulic rod; 207, side baffle; 401, Y-axis guide rail; 402, first sliding block; 403, smoothing bin; 404, X-axis guide rail; 405, second sliding block; 406, steam bin; 407, air suction bin; 408, electric heating rod; 409, atomizing nozzle; 410, multi-head water supply pipe; 411, air guide fan; 412, drying bin; 501, air compressor; 502, first air inlet pipe; 503, regulating valve; 504, second air inlet pipe; 505, third air inlet pipe; 506, air outlet pipe; 507, support frame. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0027] The paperboard wrinkle smoothing device for gift box processing disclosed by the utility model is mainly applied to the scene of paperboard production.
[0028] Referring to Figures 1-3 A paperboard wrinkle smoothing device for gift box processing, comprising a conveying belt 1, a limiting mechanism 2 arranged on the conveying belt 1, a smoothing mechanism 4 arranged at the top end of the conveying belt 1 and a gas supply mechanism 5 connected to the top end of the smoothing mechanism 4.
[0029] The smoothing mechanism 4 comprises a Y-axis guide rail 401, an X-axis guide rail 404 movably connected to the Y-axis guide rail 401, a smoothing bin 403 movably connected to the X-axis guide rail 404, a steam bin 406, an air suction bin 407 and a drying bin 412 arranged in the smoothing bin 403, an electric heating rod 408 arranged in the steam bin 406 and the drying bin 412, a multi-head water pipe 410 connected to the steam bin 406, an atomizing nozzle 409 arranged at the output end of the multi-head water pipe 410, and a wind guide fan 411 arranged on the inner wall of the top end of the steam bin 406. In the smoothing mechanism 4, the smoothing bin 403 is driven by the Y-axis guide rail 401 to move along the top of the paperboard, and the X-axis guide rail 404 is used to drag the smoothing bin 403 to move to smooth the paperboard wrinkles. During the process, the smoothing mechanism 4 is pushed forward, the water mist sprayed by the atomizing nozzle 409 first contacts the electric heating rod 408 to quickly form water vapor, which is then guided by the wind guide fan 411 and discharged from the bottom of the steam bin 406. The water vapor adheres to the top of the paperboard to wet the outer layer. Then, the air suction bin 407 is used to adsorb the wet outer layer, and the outer layer is pulled to move to smooth the wrinkles. Finally, hot air is supplied by the drying bin 412 to dry the wet outer layer, thereby completing the whole process of smoothing the wrinkles and ensuring the flatness of the paperboard surface.
[0030] Referring to Figure 2 In a preferred embodiment, the conveying belt 1 is fixedly connected with side support plates 3 on both sides, and the side support plates 3 are connected with the Y-axis guide rail 401. A first sliding block 402 is movably connected to the Y-axis guide rail 401 and fixedly connected to the outer wall of the X-axis guide rail 404.
[0031] Referring to Figure 2 In a preferred embodiment, a second sliding block 405 is movably connected to the X-axis guide rail 404 and fixedly connected to the outer wall of the smoothing bin 403. One end of the multi-head water pipe 410 is connected to an external water supply pipe.
[0032] Referring to Figure 3 In a preferred embodiment, the electric heating rod 408 in the steam bin 406 is arranged close to the top of the steam bin 406, and the electric heating rod 408 in the drying bin 412 is arranged close to the bottom of the drying bin 412.
[0033] Referring to Figure 2 In a preferred embodiment, the air supply mechanism 5 comprises an air compressor 501, a second air inlet pipe 504 and a third air inlet pipe 505 connected to the input end of the air compressor 501, and an air outlet pipe 506 connected to the output end of the air compressor 501.
[0034] Referring to Figure 2In a preferred embodiment, the input end of the air compressor 501 is connected with the first air inlet pipe 502, and the first air inlet pipe 502 is connected with the second air inlet pipe 504 and the third air inlet pipe 505 at the same time, and the second air inlet pipe 504 is provided with the adjusting valve 503.
[0035] With reference to Figure 2 In a preferred embodiment, the bottom end of the third air inlet pipe 505 is connected with the inner wall of the top end of the air suction chamber 407, the bottom end of the air outlet pipe 506 is connected with the inner wall of the top end of the drying chamber 412, the bottom end of the air compressor 501 is connected with the support frame 507, and the bottom end of the support frame 507 is connected with one side of the X-axis guide rail 404. The air supply mechanism 5 mainly provides air suction and air supply at the same time through the air compressor 501. The compressed gas is supplied into the drying chamber 412 through the air compressor 501, which can guarantee the wind force during the drying process to optimize the drying efficiency. At the same time, the air compressor 501 is connected with the second air inlet pipe 504 and the third air inlet pipe 505 at the same time through the input end, and the air suction of the third air inlet pipe 505 can be adjusted by adjusting the air inlet amount of the second air inlet pipe 504 through the adjusting valve 503. In this structure, the simultaneous supply of air supply and air suction through the same equipment can reduce the cost of the equipment, and the adjustment of the air suction is also realized.
[0036] With reference to Figure 4 In a preferred embodiment, the limiting mechanism 2 includes two groups of roller conveying groups 202, a plurality of supporting plates 204, a side edge baffle 207 connected with one side of the plurality of supporting plates 204 at the same time, and a hydraulic rod 206 fixedly connected with the bottom end of the supporting plate 204.
[0037] With reference to Figure 4 In a preferred embodiment, the square through slot 201 is provided on the conveying belt 1, and the two groups of roller conveying groups 202 are fixedly connected with the inner wall of one side of the square through slot 201. The bottom end of the conveying belt 1 is fixedly connected with the bottom support frame 203.
[0038] With reference to Figure 4 In a preferred embodiment, the bottom end of the supporting plate 204 is fixedly connected with the limiting plug rod 205 at the same time, and the limiting plug rod 205 is movably inserted into the bottom end of the bottom support frame 203. The plurality of supporting plates 204 are respectively inserted between the two groups of roller conveying groups 202 and between the roller conveying groups 202 and the inner wall of the square through slot 201. In the limiting mechanism 2, the roller conveying groups 202 can provide the conveying of the square through slot 201 position for the paperboard. When the supporting plate 204 moves to the roller conveying group 202, the hydraulic rod 206 drives the supporting plate 204 to move upwards through the square through slot 201 until the supporting plate 204 is higher than the top end of the roller conveying group 202. The supporting plate 204 provides support for the paperboard. With the forward movement of the flattening mechanism 4, the paperboard can be stopped under the action of the side edge baffle 207. Thus, the limiting effect is provided to guarantee the smooth movement of the air suction chamber 407.
[0039] Working principle: the flattening mechanism 4 can drive the flattening bin 403 along the top of the paperboard by the Y-axis guide rail 401, and can drag the flattening bin 403 along the paperboard wrinkle by the X-axis guide rail 404. During the process, the flattening mechanism 4 is pushed forward, the water mist sprayed by the atomizing nozzle 409 first contacts the electric heating rod 408 to quickly form water vapor, and then the water vapor is guided by the air guide fan 411 to be discharged from the bottom of the steam bin 406. The water vapor adheres to the top of the paperboard to make the outer layer wet, then the suction bin 407 is adsorbed on the wet outer layer, and the outer layer is pulled and translated along with the translation, the wrinkle is flattened, and then the hot air supplied by the drying bin 412 is used to dry the wet outer layer. Thus, the entire wrinkle flattening process is satisfied, and the flatness of the paperboard surface is guaranteed.
[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The replacement can be the replacement of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent replacement or change should be covered within the protection scope of the present application.
Claims
1. A paperboard crease smoothing device for gift box processing, characterized by, The utility model provides a kind of flatting mechanism and gas supply mechanism for the flatting mechanism of the conveying belt, the flatting mechanism includes Y-axis guide rail, X-axis guide rail, flatting bin, steam bin, suction bin, drying bin, electric heating rod, multi-head water pipe, atomizing nozzle and air guide fan. The conveying belt is fixedly connected with side support plate on both sides, and the side support plate is connected with Y-axis guide rail, and first sliding block is movably connected on the Y-axis guide rail, and the first sliding block is fixedly connected with the outer wall of X-axis guide rail.
2. A paperboard crease smoothing device for gift box processing according to claim 1, characterized in that, Second sliding block is movably connected on the X-axis guide rail, and the second sliding block is fixedly connected with the outer wall of flatting bin, and one end of multi-head water pipe is connected with external water supply pipe.
3. A paperboard crease smoothing device for gift box processing according to claim 2, characterized in that, The electric heating rod in steam bin is arranged close to the top of steam bin, and the electric heating rod in drying bin is arranged close to the bottom of drying bin.
4. A paperboard crease smoothing device for gift box processing according to claim 3, wherein, The gas supply mechanism includes air compressor, second air inlet pipe and third air inlet pipe connected with the input end of air compressor, and air outlet pipe connected with the output end of air compressor.
5. A paperboard crease smoothing device for gift box processing as claimed in claim 1, wherein, The input end of air compressor is tightly connected with first air inlet pipe, and the first air inlet pipe is connected with second air inlet pipe and third air inlet pipe at the same time, and adjusting valve is installed on the second air inlet pipe.
6. A paperboard crease smoothing device for gift box processing according to claim 5, wherein, The bottom end of third air inlet pipe is connected with the inner wall of the top of suction bin, the bottom end of air outlet pipe is connected with the inner wall of the top of drying bin, and the bottom end of air compressor is connected with support frame, and the bottom end of support frame is connected with one side of X-axis guide rail.
7. A paperboard crease smoothing device for gift box processing according to claim 6, characterized in that, The limiting mechanism includes two groups of roller conveying groups, multiple support plates, side edge baffle connected with one side of multiple support plates, and hydraulic rod fixedly connected with the bottom end of support plate.
8. A paperboard crease smoothing device for gift box processing according to claim 1, wherein, 9. A paperboard crease smoothing device for gift box processing according to claim 8, characterized in that, The square through slot (201) is arranged through the conveying belt (1), and two groups of roller conveying groups (202) are fixedly connected to the inner wall of one side of the square through slot (201).
10. A paperboard crease smoothing device for gift box processing according to claim 9, wherein, The bottom end of the supporting plate (204) is fixedly connected with a limiting insertion rod (205), the limiting insertion rod (205) is movably inserted into the bottom end of the bottom supporting frame (203), and a plurality of supporting plates (204) are respectively inserted between the two groups of roller conveying groups (202) and between the roller conveying groups (202) and the inner wall of the square through slot (201).