Full-automatic carrier tape forming machine for electronic components
The design of the fully automated carrier tape forming machine solves the problem of the stability of electronic components on the carrier tape, realizes the stability of components between the carrier tape and the adhesive tape, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202423025248.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing technologies, the stability of electronic components on carrier tape is not high, making it difficult to meet the integration requirements of electronic products.
A fully automatic carrier tape forming machine was designed. Through the combination of lead shaping mechanism, tape braiding mechanism, material transfer component and bonding mechanism, electronic components are stabilized between carrier tape and adhesive tape. Vacuum suction cup gripping and heating seat heating are used to ensure that the components are stable on the carrier tape.
It improves the stability of electronic components between carrier tape and adhesive tape, meets the integration requirements of electronic products, and enhances production efficiency and product quality.
Smart Images

Figure CN223521142U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of tape carrier forming machine, especially electronic component full -automatic tape carrier forming machine. BACKGROUND
[0002] The tape winding machine can be divided into two categories of semi-automatic and full-automatic, and is used for placing the scattered component products into the tape carrier after detection, reversing, testing and other stations. With the continuous upgrading and high integration of electronic products, electronic components are converted from the plug-in type to the surface mount type to save the mounting space of the circuit board and expand the function of the product.
[0003] Although the prior art integrates and refines electronic components through the tape winding machine, the stability between the electronic components and the tape carrier is not high after the electronic components are placed on the tape carrier. UTILITY MODEL CONTENT
[0004] The utility model aims at providing electronic component full -automatic tape carrier forming machine, to solve the problem in the above -mentioned background art.
[0005] To achieve the above object, the utility model adopts the technical scheme of electronic component full -automatic tape carrier forming machine, including the frame, the frame is fixedly installed with the pin shaping mechanism;The pin shaping mechanism is provided with a feeding mechanism on one side, and is provided with a tape winding mechanism on the other side;The pin shaping mechanism and the tape winding mechanism are provided with a material transfer component, the material transfer component is fixed on the frame, the tape winding mechanism includes the support table for placing the tape carrier fixedly installed on one side of the material transfer component and the support plate fixedly installed on the frame and perpendicular to the support table, the support plate is fixedly installed with the material placing component and the lamination component, and the one side of the support table is provided with the material receiving component;The lamination component is located between the material transfer component and the material receiving component.
[0006] Compared with the prior art, the material transfer component is designed to transfer electronic components with different shapes, and the lamination mechanism is used to apply the tape carrier and the adhesive tape during the tape carrier forming process, so that the electronic components are more stable between the tape carrier and the adhesive tape.
[0007] The preferred technical scheme of the utility model is that the support table is provided with a feeding port and a discharging port, the material receiving component is fixed adjacent to the discharging port, and the material transfer component is adjacent to the feeding port.
[0008] The preferred technical scheme of the utility model is that the material transfer component includes a discharging seat fixedly installed on the frame, a rotating seat rotatably installed on the discharging seat, and a transfer seat rotatably installed on the rotating seat, the transfer seat is provided with a suction component for grabbing electronic components, and the discharging seat is provided with a driving component for driving the rotating seat and the transfer seat to rotate synchronously.
[0009] The preferred technical scheme of the utility model discloses, the suction component includes the sliding groove of setting on the transfer seat, the sliding groove is provided with the acquisition rod, the one end of acquisition rod is fixedly installed with vacuum chuck, the other end is fixedly connected with first driving source, and the output of first driving source is fixedly connected with acquisition rod, and first driving source is fixedly installed on the transfer seat.
[0010] The preferred technical scheme of the utility model discloses, drive component includes the horizontal rotation shaft of rotation installation in the blanking seat and the vertical rotation shaft of rotation installation on the rotary seat, and the rotary seat is fixedly installed on the horizontal rotation shaft, and the horizontal rotation shaft and vertical rotation shaft are mutually perpendicular and set up;The one end of horizontal rotation is extended to the blanking seat outside and is fixedly connected with external driving source;The one end of vertical rotation shaft is extended to the rotary axle outside and is fixedly connected with the transfer seat, and the bevel gear of mutual meshing connection is installed on the horizontal rotation shaft and vertical rotation shaft;When the horizontal rotation shaft rotates, the rotary seat rotates in the horizontal direction, and the transfer seat rotates in the vertical direction.
[0011] The preferred technical scheme of the utility model discloses, and the adhesive tape disc for placing adhesive tape of rotation installation on the support plate and the guide roller of setting on the support plate are included in the material discharging component, and when using, the adhesive tape end part enters between the support platform and the fitting component from the material transfer component and the fitting component.
[0012] The preferred technical scheme of the utility model discloses, and the guide plate of fixed installation on the support plate is included in the fitting component;The connecting plate is slidably installed on the guide plate, and the second driving source is arranged on the top of the guide plate, and the output of second driving source is fixedly connected with the connecting plate, and the heating seat is slidably installed on the connecting plate, and the third driving source is arranged on the top of the heating seat, and the output of third driving source is fixedly connected with the heating seat, and third driving source is fixedly installed on the connecting plate;The heating seat is installed with the heating seat;The heat conduction block is fixedly installed on the heating seat.
[0013] The preferred technical scheme of the utility model discloses, and the material collecting component includes the drive wheel for driving the belt movement of rotation installation on the support platform at the blanking port and the material collecting frame of installation on the rack, and the fourth driving source is fixedly installed on the material collecting frame, and the fourth driving source is fixedly installed on the output, and the drive wheel is fixedly installed at the blanking port in the support platform in the fifth driving source;The material collecting disc and drive wheel are provided with the tensioning component.
[0014] The preferred technical scheme of the utility model discloses, and the tensioning frame is fixedly installed on the rack in the tensioning component, and the guide rail is vertically installed on the tensioning frame, and the tensioning wheel is fixedly installed on the guide rail.
[0015] In addition to the technical problems solved by the present application described above, the technical features constituting the technical solutions and the advantages brought by these technical features, other technical problems solved by the present application, other technical features included in the technical solutions and the advantages brought by these technical features will be further described in detail in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the assembly perspective view of the present application.
[0017] Figure 2 is the assembly perspective view of the material transfer component of the present application.
[0018] Figure 3 is the sectional view of the material transfer component of the present application.
[0019] Figure 4 is the perspective view of the lamination component of the present application.
[0020] Figure 5 is the perspective view of the support table of the present application.
[0021] BRIEF DESCRIPTION OF DRAWINGS: 01, rack; 02, pin shaping mechanism; 03, feeding mechanism; 04, braiding mechanism; 05, material transfer component; 06, discharging seat; 07, rotating seat; 08, transfer seat; 09, suction component; 10, driving component; 11, sliding groove; 12, acquisition rod; 13, vacuum chuck; 14, first driving source; 15, transverse rotating shaft; 16, vertical rotating shaft; 17, bevel gear; 18, support table; 19, support plate; 20, feeding port; 21, discharging port; 22, discharging component; 23, lamination component; 24, adhesive tape reel; 25, guide roller; 26, guide plate; 27, connecting plate; 28, heating seat; 29, heating seat; 30, heat-conducting block; 31, material collecting component; 32, driving wheel; 33, material collecting rack; 34, material collecting disc; 35, tensioning rack; 36, tensioning wheel; 37, guide rail; 38, second driving source; 39, third driving source; 40, fifth driving source. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application.
[0023] Please refer to Figures 1-5The utility model discloses an electronic component full -automatic tape carrier package machine for shaping the pin of electronic component and automatically placing the electronic component of shaping completion on the tape. It includes frame 01, and the pin shaping mechanism 02 is fixedly installed on frame 01. The one side of pin shaping mechanism 02 is provided with feeding mechanism 03, and the other side is provided with tape mechanism 04. Feeding mechanism 03 is used to move electronic component to pin shaping mechanism 02 one by one. Pin shaping mechanism 02 shapes and cuts the pin of electronic component. After shaping, enter tape mechanism 04, and integrate electronic component on the tape through tape mechanism 04.
[0024] Pin shaping mechanism 02 and tape mechanism 04 are provided with material transfer component 05, and material transfer component 05 is fixed on frame 01, and material transfer component 05 is used to transfer the electronic component of shaping completion from pin shaping mechanism 02 to tape mechanism 04.
[0025] Please refer to Figures 2-3 As shown in the figure, material transfer component 05 includes the blanking seat 06 fixedly installed on frame 01, the rotary seat 07 is rotatably installed on blanking seat 06, the transfer seat 08 is rotatably installed on rotary seat 07, the suction component 09 for grabbing electronic component is arranged on transfer seat 08, and the drive component 10 for driving rotary seat 07 and transfer seat 08 to rotate synchronously is arranged in blanking seat 06.
[0026] Suction component 09 includes the sliding groove 11 arranged on transfer seat 08, the acquisition rod 12 is arranged in sliding groove 11, the vacuum chuck 13 is fixedly installed on one end of acquisition rod 12, the first driving source 14 is fixedly connected to the other end, the output end of first driving source 14 is fixedly connected with acquisition rod 12, and first driving source 14 is fixedly installed on transfer seat 08. First driving source 14 drives acquisition rod 12 to move in sliding groove 11 when working, first driving source 14 is a gas cylinder, and other devices in the prior art can also be used to act on acquisition rod 12 to move in sliding groove 11. In the normal state, the output end of first driving source 14 is retracted, and the pin shaping mechanism 02 moves to the front of the vacuum chuck 13. The output end of first driving source 14 is stretched, and the vacuum chuck 13 moves to the direction of electronic component, and the vacuum chuck 13 grabs electronic component. Then the output end of first driving source 14 is retracted.
[0027] The driving component 10 comprises a horizontal rotating shaft 15 rotatably installed on the material feeding base 06 by rolling bearings and a vertical rotating shaft 16 rotatably installed on the rotating base 07 fixedly installed on the horizontal rotating shaft 15, the horizontal rotating shaft 15 and the vertical rotating shaft 16 being arranged perpendicularly to each other. One end of the horizontal rotating shaft 15 extends out of the material feeding base 06 and is fixedly connected with an external driving source. One end of the vertical rotating shaft 16 extends out of the rotating base and is fixedly connected with the material transferring base 08. The horizontal rotating shaft 15 and the vertical rotating shaft 16 are both provided with bevel gears 17 engaged with each other. The external driving source drives the horizontal rotating shaft 15 to rotate, thereby driving the rotating base 07 to rotate in the horizontal direction. When the horizontal rotating shaft 15 rotates, the vertical rotating shaft 16 rotates synchronously, and when the vertical rotating shaft 16 rotates, the material transferring base 08 rotates in the vertical direction. Thus, the electronic components are transferred.
[0028] Please refer to Figure 1 、 4 -5, the taping mechanism 04 comprises a supporting table 18 fixedly installed on one side of the material rotating component 05 for placing the carrier tape and a supporting plate 19 fixedly installed on the rack 01 and arranged perpendicularly to the supporting table 18, the supporting table 18 is provided with a feeding opening 20 and a discharging opening 21, the supporting plate 19 is fixedly installed with a material discharging component 22 and a laminating component 23, the laminating component 23 is located directly above the supporting table 18 and forms a channel between the supporting table 18. One side of the supporting table 18 is provided with a material collecting component 31, the material collecting component 31 is fixedly installed on the rack 01 and adjacent to the discharging opening 21, and the laminating component 23 is located between the material rotating component 05 and the material collecting component 31.
[0029] Please refer to Figure 4 , the material discharging component 22 comprises an adhesive tape reel 24 rotatably installed on the supporting plate 19 and a guide roller 25 arranged on the supporting plate 19. In use, the operator places the adhesive tape on the adhesive tape reel 24, and the end of the adhesive tape enters the channel between the laminating component 23 and the supporting table 18 from the material rotating component 05 and the laminating component 23 through the guide roller,
[0030] Please refer to Figure 4As shown, the fitting component 23 includes a guide plate 26 fixedly installed on the support plate 19. A connecting plate 27 is slidingly installed on the guide plate 26, and the connecting plate 27 is provided with a guide groove matched with the guide plate 26. The connecting plate 27 moves on the guide plate 26 through the cooperation of the guide groove and the guide plate 26. A second driving source 38 is arranged directly above the guide plate 26, and the output end of the second driving source 38 is fixedly connected with the connecting plate 27. The second driving source 38 is fixedly installed on the support plate 19. A heating seat 28 is slidingly installed on the connecting plate 27, and the connecting plate 27 and the guide plate 26 are connected in the same way. A third driving source 39 is arranged directly above the heating seat 28, and the output end of the third driving source 39 is fixedly connected with the heating seat 28. The third driving source 39 is fixedly installed on the connecting plate 27. A heating seat 29 is installed on the heating seat 28. A heat-conducting block 30 is fixedly installed on the heating seat 29. The heat-conducting block 30 heats the adhesive tape and the carrier tape, so that the electronic components are more stable between the carrier tape and the adhesive tape. The height of the heat-conducting block 30 is adjusted by the third driving source 39 on the connecting plate 27, which is suitable for carrier tapes of different thicknesses. When the stroke of the third driving source 39 on the connecting plate 27 is not enough, the height can be compensated by the second driving source 38 installed on the support plate 19. The heating seat 28 can also be moved away from the support table 18 by the second driving source 38 on the support plate 19. This facilitates the operator to place the carrier tape on the support table 18 in the preparation stage. The second driving source 38 and the third driving source 39 here are air cylinders, and other devices in the prior art can also be used to move the corresponding parts up and down.
[0031] Please refer to Figure 1 As shown, the material receiving component 31 includes a driving wheel 32 rotatably installed at the discharge port 21 for driving the carrier tape to move, and a material receiving rack 33 installed on the rack 01. The material receiving rack 33 is fixedly installed with a fourth driving source, and the output end of the fourth driving source is fixedly installed with a material receiving disc 34. The discharge port 21 is fixedly installed with a fifth driving source 40 for driving the driving wheel 32 to rotate in the support table 18. The material receiving disc 34 and the driving wheel 32 are provided with a tensioning component.
[0032] The tensioning component includes a tensioning rack 35 fixedly installed on the rack 01, and a guide rail 37 vertically installed on the tensioning rack 35. The guide rail is fixedly installed with a tensioning wheel 36.
[0033] When the tape winding mechanism 04 is working, the operator puts the carrier tape into the supporting table 18 from the feeding port 20 of the supporting table 18 and lets the carrier tape flow out from the discharging port 21 of the supporting table 18. The carrier tape is laid flat on the supporting table 18 by passing through the supporting table 18, the adhesive tape is placed on the adhesive tape disc 24, the adhesive tape is adhered to the carrier tape in the channel between the turning component 05 and the adhering component 23, then the electronic component is transferred into the carrier tape by the turning component 05, the heating seat 29 on the adhering component 23 starts to work, the adhesive tape and the carrier tape are heated, the adhesive tape is adhered to the carrier tape, the electronic component is fixed on the adhesive tape and the carrier tape to form a finished product. When the adhering component 23 starts to work, the fifth driving source 40 installed at the discharging port 21 of the supporting table 18 drives the wheel 32 to rotate, the wheel 32 rotates to drive the carrier tape, the adhesive tape adhered to the carrier tape and the electronic component to move synchronously to the direction of the discharging port 21 of the supporting table 18, when the finished product flows out of the supporting table 18, the fourth driving source installed on the collecting frame 33 drives the collecting disc 34 to rotate to collect the finished product on the collecting disc 34.
[0034] The feeding mechanism 03 is a vibrating disc. The pin shaping mechanism 02 adopts the "workstation transfer upper clamping mechanism and element pin shaping and cutting mechanism" disclosed in the full-automatic sleeve forming and tape winding all-in-one machine for electronic components with the publication number CN220065643U.
[0035] It should be noted that, in order to make the description clear, the fastener in the present application is any one of a screw, a bolt and a screw.
[0036] If the directionality indication (such as up, down, left, right, front, back, …) is involved in the embodiments of the present application, the directionality indication is only used to explain the relative position relationship, movement condition and the like between the components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directionality indication also changes accordingly.
[0037] The above embodiments only describe the preferred embodiments of the present application, and do not limit the scope of the present application, and various deformations and improvements of the technical solutions of the present application made by the ordinary engineering technicians in the art without departing from the design spirit of the present application shall fall within the protection scope determined by the claims of the present application.
Claims
1. A full-automatic electronic component tape forming machine comprising a frame, characterized in that, The pin shaping mechanism is fixedly installed on the rack; one side of the pin shaping mechanism is provided with a feeding mechanism, and the other side is provided with a braiding mechanism; a material transferring component is arranged between the pin shaping mechanism and the braiding mechanism, the material transferring component is fixed on the rack, the braiding mechanism comprises a supporting table fixedly installed on one side of the material transferring component and used for placing a carrier tape and a supporting plate fixedly installed on the rack and arranged perpendicularly to the supporting table, a discharging component and a fitting component are fixedly installed on the supporting plate, and one side of the supporting table is provided with a collecting component; the fitting component is located between the material transferring component and the collecting component.
2. The electronic component full-automatic tape carrier bonding machine according to claim 1, characterized in that: The supporting table is provided with a feeding port and a discharging port, the collecting component is fixedly installed on the rack and adjacent to the discharging port, and the material transferring component is adjacent to the feeding port.
3. The electronic component full-automatic tape carrier bonding machine according to claim 1, wherein: The material transferring component comprises a discharging seat fixedly installed on the rack, a rotating seat rotatably installed on the discharging seat, and a transferring seat rotatably installed on the rotating seat, the transferring seat is provided with a suction component used for grabbing electronic components, and the discharging seat is provided with a driving component used for driving the rotating seat and the transferring seat to rotate synchronously.
4. The electronic component full-automatic tape carrier bonding machine according to claim 2, wherein: The suction component comprises a sliding groove arranged on the transferring seat, and a grabbing rod arranged in the sliding groove, one end of the grabbing rod is fixedly installed with a vacuum suction cup, the other end of the grabbing rod is fixedly connected with a first driving source, the output end of the first driving source is fixedly connected with the grabbing rod, and the first driving source is fixedly installed on the transferring seat.
5. The electronic component full-automatic tape carrier bonding / forming machine according to claim 3, characterized in that: The driving component comprises a horizontal rotating shaft rotatably installed on the discharging seat and a vertical rotating shaft rotatably installed on the rotating seat, the rotating seat is fixedly installed on the horizontal rotating shaft, and the horizontal rotating shaft and the vertical rotating shaft are arranged perpendicularly to each other; one end of the horizontal rotating shaft extends out of the discharging seat and is fixedly connected with an external driving source; one end of the vertical rotating shaft extends out of the rotating shaft and is fixedly connected with the transferring seat, and the horizontal rotating shaft and the vertical rotating shaft are both provided with bevel gears connected with each other; when the horizontal rotating shaft rotates, the rotating seat rotates in the horizontal direction, and the transferring seat rotates in the vertical direction.
6. The electronic component full-automatic tape carrier bonding machine according to claim 1, wherein: The discharging component comprises an adhesive tape reel rotatably installed on the supporting plate and used for placing an adhesive tape and a guide roller arranged on the supporting plate, in use, the end of the adhesive tape enters between the fitting component and the supporting table from the material transferring component and the fitting component.
7. The electronic component full-automatic tape carrier bonding machine according to claim 1, wherein: The fitting component comprises a guide plate fixedly installed on the supporting plate; the guide plate is slidably installed with a connecting plate; the second driving source is arranged above the guide plate, the output end of the second driving source is fixedly connected with the connecting plate, the connecting plate is slidably installed with a heating seat, the third driving source is arranged above the heating seat, the output end of the third driving source is fixedly connected with the heating seat, and the third driving source is fixedly installed on the connecting plate; the heating seat is installed with a heating seat; the heating seat is fixedly installed with a heat conduction block.
8. The electronic component full-automatic tape carrier bonding machine according to claim 1, wherein: The collecting component comprises a driving wheel rotatably installed at the discharging port of the supporting table and used for driving the carrier tape to move and a collecting rack installed on the rack, the fourth driving source is fixedly installed on the collecting rack, the output end of the fourth driving source is fixedly installed with a collecting reel, the fifth driving source is fixedly installed at the discharging port and used for driving the driving wheel to rotate in the supporting table; the collecting reel and the driving wheel are provided with a tensioning component.
9. The electronic component full-automatic tape carrier bonding machine according to claim 8, wherein: The tensioning component comprises a tensioning rack fixedly installed on the rack, a guide rail vertically installed on the tensioning rack, and a tensioning wheel fixedly installed on the guide rail.
Citation Information
Patent Citations
Full-automatic sleeve forming and braiding all-in-one machine for electronic components
CN220065643U