Tetra Pak package steering system
By designing an automated Tetra Pak packaging steering system, which utilizes mechanical components and magnetic repulsion, the problems of low efficiency and insufficient stability of existing steering systems are solved, enabling efficient and flexible food handling and packaging, and improving production efficiency and quality.
Patent Information
- Application Number
- CN202422975850.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing Tetra Pak packaging steering system is inefficient and lacks stability, becoming a bottleneck that restricts the improvement of production efficiency and the ability to meet the market's demand for high-quality packaging.
A Tetra Pak packaging steering system was designed, comprising a feeding conveyor, an unloading conveyor, a processing table, a processing support, a flow-guiding processing structure, and a packaging structure. It utilizes the collaborative work of mechanical components to achieve automated production, and combines the magnetic repulsion effect of electromagnets and ring magnets to adapt to different food sizes and shapes. The system performance is improved through multi-functional integration.
It improves production efficiency, ensures product consistency and quality, reduces the risk of food damage and blockage, lowers energy consumption, reduces production costs, and enhances system flexibility and scalability.
Smart Images

Figure CN223521177U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the packaging technical field, concretely is tetra pak packaging system. BACKGROUND
[0002] With the vigorous rise of food packaging industry in China, tetra pak packaging has been widely penetrated into many fields such as food and beverage, and has become an indispensable packaging solution. However, the current tetra pak packaging system exposes the problems of low efficiency, insufficient stability and other problems in actual operation, which increasingly becomes the bottleneck of restricting the improvement of production efficiency and meeting the market demand for high-quality packaging. In order to cope with the growing production demand and the increasingly stringent expectations of consumers on packaging quality, we urgently need to carry out in-depth research and innovation on the tetra pak packaging system, aiming at optimizing its performance, realizing the double leap of production efficiency and product quality, and in view of this, the above problems are studied in depth, and the case is generated. CONTENT OF THE UTILITY MODEL
[0003] In view of the deficiencies of the prior art, the utility model provides tetra pak packaging system, solves the existing part background technical problem.
[0004] In order to realize the above object, the utility model realizes through the following technical scheme: tetra pak packaging system, comprising: a pair of feeding conveyors, discharge conveyors, processing tables, processing supports, drainage processing structures and packaging structures, a pair of feeding conveyors and discharge conveyors are installed on the processing table, the processing support is installed on the processing table, the drainage processing structure and the packaging structure are installed on the processing support;
[0005] The drainage processing structure contains: a plurality of support supports, a plurality of back-shaped limit blocks, a plurality of work type extrusion wheels, a plurality of connecting adjusting rods, a plurality of extrusion adjusting plates, mechanical horizontal conveyors, hydraulic conveying mechanical arms, two pairs of horizontal pushers, a pair of horizontal push limit blocks, discharge pushers and discharge push plates;
[0006] A plurality of support brackets are mounted on the feeding conveyor, a plurality of back-shaped limiting blocks are evenly arranged between a plurality of the support brackets, a plurality of work-type extrusion wheels are respectively mounted on the inner sides of a plurality of the back-shaped limiting blocks, a plurality of extrusion adjusting plates are respectively mounted on a plurality of the connecting adjusting rods, the mechanical carrying extrusion block and the hydraulic carrying mechanical arm are mounted on the processing support, the mechanical horizontal carrier is located at the top of a plurality of the extrusion adjusting plates, two pairs of the horizontal pushers are respectively and oppositely mounted on the feeding conveyor, a pair of horizontal push limiting blocks are respectively mounted on the two pairs of horizontal pushers, the hydraulic carrying mechanical arm is located at the top of a pair of the horizontal pushers, the discharging pusher is mounted on the processing table, and the discharging push plate is mounted on the discharging pusher.
[0007] Preferably, the packaging structure comprises a horizontal discharging screw module, a vertical lifting screw module, a disassembling clamp, a rubber sticking device, and a horizontal rotator.
[0008] The horizontal discharging screw module is mounted on the processing support, the vertical lifting screw module is mounted on the horizontal discharging screw module, the rubber sticking device and the disassembling clamp are mounted on the vertical lifting screw module, and the horizontal rotator is mounted on the processing table.
[0009] Preferably, a plurality of infrared sensors are arranged on the processing support.
[0010] Preferably, a pair of the feeding conveyor and the discharging conveyor are provided with adjustable resistance adjusters.
[0011] Preferably, a plurality of scanning cameras are arranged on the processing support.
[0012] Preferably, a plurality of adjusting electromagnets are arranged on a plurality of the support brackets, and a plurality of annular magnets are respectively arranged on a plurality of the work-type extrusion wheels.
[0013] The utility model provides a tetra pak packaging steering system. Have the following beneficial effect: this tetra pak packaging steering system, system passes through the cooperation of multiple mechanical parts, realizes the high automation, reduces the manual intervention, improves production efficiency, the design of work type extrusion wheel, connecting adjusting lever, extrusion adjusting plate etc. Make the system can carry out accurate extrusion and transport to food, guarantee the consistency and quality of product, through the magnetic repulsion of electromagnet and circular ring magnet, and the design of connecting adjusting lever and extrusion adjusting plate, the system can flexibly adjust the position and extrusion degree between work type extrusion wheel, thereby adapt to different size and shape food, the distance between extrusion adjusting plate is adjustable, make the system can adjust according to different operation limit demand, improve the versatility and flexibility of system, utilize the stability of high and low difference and drain, ensure the stability and continuity of food in the transportation process, reduce the risk of food damage or blockage, the wrapping of packaging structure to box, and the use of dismounting clamp and rubberizing device, realize the stable packaging and sealing of box, protect the safety and hygiene of food, the system integrates mechanical horizontal transport, hydraulic transport, vertical lifting, horizontal rotation etc. Many functions in one, can satisfy complex material processing and packaging demand, this multifunctional integration not only improves the overall performance of system, also reduces the number of equipment and floor area, reduces production cost, the use of automatic system greatly improves production efficiency, reduces the labor cost and time cost, the magnetic repulsion of electromagnet and circular ring magnet and the cooperation of mechanical parts make the system can reduce energy consumption in the operation process, realize energy saving effect, the modular design of system makes each component relatively independent, is convenient for maintenance and replacement, along with the development of technology and the change of demand, the system can adapt to new production requirements through upgrading or adding new module, improve the expansibility and sustainability of system. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is the front view cross section schematic view of tetra pak packaging steering system of the utility model.
[0015] Fig. 2 It is the plan view cross section schematic view of tetra pak packaging steering system of the utility model.
[0016] In the drawing: 1, feeding conveyor; 2, unloading conveyor; 3, processing table; 4, processing support; 5, support support; 6, back-shaped limit block; 7, work type extrusion wheel; 8, connecting adjusting lever; 9, extrusion adjusting plate; 10, mechanical horizontal transport; 11, hydraulic transport mechanical arm; 12, horizontal pusher; 13, horizontal push limit block; 14, unloading pusher; 15, unloading push plate. DETAILED DESCRIPTION
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.
[0019] Example
[0020] like Figs. 1-2 As shown, a pair of feeding conveyors 1 and unloading conveyors 2 are installed on the processing table 3, the processing bracket 4 is installed on the processing table 3, and the diversion processing structure and the packaging structure are installed on the processing bracket 4;
[0021] Specifically, the flow-guiding processing structure includes: several support brackets 5, several loop-shaped limiting blocks 6, several I-shaped extrusion wheels 7, several connecting adjusting rods 8, several extrusion adjusting plates 9, a mechanical horizontal transporter 10, a hydraulic transport robotic arm 11, two pairs of horizontal pushers 12, a pair of horizontal push limiting blocks 13, a discharge pusher 14, and a discharge pusher plate 15.
[0022] Specifically, several support brackets 5 are installed on the feeding conveyor 1, several loop-shaped limiting blocks 6 are evenly placed between several support brackets 5, several I-shaped extrusion wheels 7 are respectively installed on the inner side of several loop-shaped limiting blocks 6, several extrusion adjusting plates 9 are respectively installed on several connecting adjusting rods 8, the mechanical handling extrusion block and the hydraulic handling mechanical arm 11 are installed on the processing bracket 4, the mechanical horizontal transporter 10 is located at the top of several extrusion adjusting plates 9, two pairs of horizontal pushers 12 are respectively installed parallel to each other on the feeding conveyor 1, a pair of horizontal push limiting blocks 13 are respectively installed on the two pairs of horizontal pushers 12, the hydraulic handling mechanical arm 11 is located at the top of a pair of horizontal pushers 12, the unloading pusher 14 is installed on the processing table 3, and the unloading pusher plate 15 is installed on the unloading pusher 14;
[0023] It needs to be explained that, in the above, the support bracket 5 is evenly sleeved on the feeding conveyor 1, the connecting adjusting rod 8 on the inside of the pair of back-shaped limiting blocks 6 is driven by the I-shaped extrusion wheel 7, the connecting adjusting rod 8 drives the extrusion adjusting plate 9 on it, the circular ring magnet is repelled by the adjusting electromagnet, the I-shaped extrusion wheel 7 is driven by the circular ring magnet, so that the I-shaped extrusion wheel 7 is stably and horizontally expanded on the inside of the back-shaped limiting block 6, so as to change the extrusion adjusting plate 9 between the I-shaped extrusion wheels 7, adjust the distance between the extrusion adjusting plates 9, change the running limiting effect, the food is extruded and carried by the mechanical horizontal carrier 10, the box on the other feeding conveyor 1 is carried by the hydraulic carrying mechanical arm 11, the stable drainage is realized by using the height difference, and the box is wrapped by the wrapping structure.
[0024] As shown in Figs. 1-2 , the wrapping structure comprises a horizontal unloading lead screw module, a vertical lifting lead screw module, a disassembling clamp, a rubber applicator and a horizontal rotator.
[0025] Specifically, the horizontal unloading lead screw module is installed on the processing support 4, the vertical lifting lead screw module is installed on the horizontal unloading lead screw module, the rubber applicator and the disassembling clamp are installed on the vertical lifting lead screw module, and the horizontal rotator is installed on the processing table 3.
[0026] It needs to be explained that, in the above, the vertical lifting lead screw module is stably and horizontally moved by the horizontal unloading lead screw module, the disassembling clamp and the rubber applicator are driven by the vertical lifting lead screw module, the box is wrapped by the disassembling clamp and the rubber applicator, and the box is stably and horizontally rotated by the horizontal rotator to adjust the adhesion angle.
[0027] As a preferred solution, further, the processing support 4 is provided with a plurality of infrared sensors.
[0028] As a preferred solution, further, a pair of the feeding conveyor 1 and the discharging conveyor 2 are provided with adjustable resistance regulators.
[0029] As a preferred solution, further, the processing support 4 is provided with a plurality of scanning cameras.
[0030] As a preferred solution, further, the support bracket 5 is provided with a plurality of adjusting electromagnets, and the I-shaped extrusion wheel 7 is provided with a circular ring magnet.
[0031] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0032] While embodiments of the present application have been shown and described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the spirit and scope of the present application, which should be limited only by the scope of the appended claims and the equivalents thereof.
Claims
1. A Tetra Pak turning system, comprising: A pair of feeding conveyors, discharging conveyors, processing tables, processing supports, drainage processing structures and packaging structures, characterized in that a pair of the feeding conveyors and the discharging conveyors are installed on the processing table, the processing support is installed on the processing table, and the drainage processing structure and the packaging structure are installed on the processing support; The drainage processing structure comprises a plurality of supporting supports, a plurality of back-shaped limiting blocks, a plurality of work-type extrusion wheels, a plurality of connecting adjusting rods, a plurality of extrusion adjusting plates, a mechanical horizontal carrier, a hydraulic carrying mechanical arm, two pairs of horizontal pushers, a pair of horizontal push limiting blocks, a discharging pusher and a discharging push plate; A plurality of the supporting supports are installed on the feeding conveyor, a plurality of the back-shaped limiting blocks are evenly seated between a plurality of the supporting supports, a plurality of the work-type extrusion wheels are respectively installed on the inner side of a plurality of the back-shaped limiting blocks, a plurality of the extrusion adjusting plates are respectively installed on a plurality of the connecting adjusting rods, the mechanical carrying extrusion block and the hydraulic carrying mechanical arm are installed on the processing support, the mechanical horizontal carrier is located at the top end of a plurality of the extrusion adjusting plates, two pairs of the horizontal pushers are respectively and oppositely installed on the feeding conveyor, a pair of the horizontal push limiting blocks are respectively installed on the two pairs of the horizontal pushers, the hydraulic carrying mechanical arm is located at the top end of a pair of the horizontal pushers, the discharging pusher is installed on the processing table, and the discharging push plate is installed on the discharging pusher.
2. The turn system of claim 1, wherein, The packaging structure comprises a horizontal discharging lead screw module, a vertical lifting lead screw module, a disassembling clamp, a rubber sticking device and a horizontal rotator; The horizontal discharging lead screw module is installed on the processing support, the vertical lifting lead screw module is installed on the horizontal discharging lead screw module, the rubber sticking device and the disassembling clamp are installed on the vertical lifting lead screw module, and the horizontal rotator is installed on the processing table.
3. The turn system of claim 2, wherein, A plurality of infrared sensors are arranged on the processing support.
4. The turn system of claim 3, wherein, A pair of the feeding conveyors and the discharging conveyors are provided with adjustable resistance adjusters.
5. The turn system of claim 4, wherein, A plurality of scanning cameras are arranged on the processing support.
6. The turn system of a pack according to claim 5, characterized in that, A plurality of adjusting electromagnets are arranged on a plurality of the supporting supports, and a plurality of annular magnets are respectively arranged on a plurality of the work-type extrusion wheels.