Cooperative control equipment for discharging after banburying of semiconductor ceramic material
By combining conveyor belts, oscillating hoppers, and scraping mechanisms, the manual labor requirements and blockage issues during the discharge of the mixing unit are resolved, achieving an automated, clean, and smooth discharge process.
Patent Information
- Application Number
- CN202423064271.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The internal mixing unit requires manual operation during discharge and is prone to causing the conveyor belt to adhere to the mixture, affecting efficiency and causing blockages. Furthermore, the inconsistent discharge port heights of different units lead to adhesion and blockage problems.
The system uses a conveyor belt in conjunction with a swing hopper and a scraper mechanism. The height of the conveyor belt is adjusted by a height adjustment and fixing mechanism, the scraper mechanism cleans up any attached material, and the swing hopper prevents material from getting stuck, ensuring smooth material discharge.
It achieves automated material discharge, reduces manpower requirements, keeps the conveyor belt clean, prevents blockages, adapts to different discharge port heights, and ensures smooth material discharge.
Smart Images

Figure CN223521711U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a dense mixing discharging equipment technical field, specifically is a kind of semiconductor ceramic material dense mixing after discharging coordination control equipment. BACKGROUND
[0002] In the preparation process of semiconductor ceramic material, the dense mixing device is one of the key equipment. The device usually includes a mixing chamber and two rotors, which are arranged in parallel in the mixing chamber. During the mixing process, the pretreated ceramic raw materials are added to the dense mixing device, and the two rotors are rotated at high speed and sheared in the mixing chamber. By adjusting the rotational speed of the rotors, the mixing time and temperature, etc., uniform mixing and dense mixing of the ceramic feed can be achieved. After the mixing is completed, the discharge port of the dense mixing device is opened, and the mixed ceramic feed is discharged. The discharged ceramic feed may need to be further processed, such as granulation, drying, etc., to meet the requirements of subsequent molding and sintering.
[0003] When the dense mixing device is finished processing and discharging, the operator usually needs to place a container on the table corresponding to the discharge port, and then manually remove the container after the collection is completed. This requires a lot of manpower. When a conveyor belt is used to coordinate the discharge to reduce labor costs, the mixed material has a certain adhesion, so it is easy to cause too much mixed material to adhere to the surface of the conveyor belt, affecting the conveying efficiency, or the mixed material adheres and accumulates, blocking the conveying path. In addition, the heights of the discharge ports of different dense mixing devices are not consistent. If the height difference between the discharge port and the conveyor belt is too large, the mixed material is easy to adhere to the surface of the conveyor belt due to the large impact force, which brings inconvenience to the cleaning work. Therefore, a semiconductor ceramic material dense mixing after discharging coordination control equipment is proposed to solve the above problems. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a semiconductor ceramic material dense mixing after discharging coordination control equipment. The dense mixing and discharging equipment completes the collection and discharging of the discharged mixed material through the conveyor belt. The mixed material is conveyed to the swing hopper, and the mixed material is loaded into the container with the help of the swing hopper. The scraping mechanism is used to scrape off the mixed material adhering to the surface of the conveyor belt and make it fall into the swing hopper, keeping the surface of the conveyor belt clean and ensuring the conveying capacity. The swing hopper can reciprocate during work to prevent the mixed material from being stuck in the swing hopper, ensuring smooth discharging. In addition, the height adjusting and fixing mechanism can adjust the height of the end of the conveyor belt, facilitating the matching of the height of the discharge port of different dense mixing devices, reducing the impact force when the mixed material contacts the conveyor belt, and further reducing the amount of adhesion. The technical problems of the prior art, such as the surface of the conveyor belt being easily covered with too much mixed material, reducing the conveying efficiency, and the mixed material adhering and accumulating to block the conveying path, as well as the height difference between the end of the conveyor belt and the discharge port of the dense mixing device being unadjustable, are solved.
[0005] The technical scheme adopted by the embodiment of the application to solve the technical problem is:
[0006] A kind of semiconductor ceramic material after banburying discharging coordination control equipment, including side support plate, hinged seat is fixedly arranged on it, conveying belt, its front end is rotatably connected with hinged seat, to support and transport ceramic mixture after banburying, and its two sides are equipped with guide plate, height adjusting fixed mechanism, it is to support the rear end of conveying belt, and can adjust the height of the rear end of conveying belt, facilitate with the height matching of the discharge port of different banburying device, reduce the impact force when mixture and conveying belt contact, in turn reduce the amount of adhesion, scraping mechanism, it is equipped at the bottom end of conveying belt, to scrape off the adhered mixture, in turn keep the surface of conveying belt clean, ensure conveying capacity, swing hopper, it is to collect ceramic mixture falling on conveying belt, and discharge it from the bottom opening of hopper, swing hopper can reciprocating swing in working process, prevent mixture from being stuck in swing hopper, ensure the smoothness of discharging.
[0007] In a possible implementation manner, the height adjusting fixed mechanism includes a support arc plate fixedly arranged on the rear side of the side support plate, a guide groove is formed in the support arc plate, sliding blocks are fixedly arranged on the two sides of the rear end of the conveying belt, the sliding blocks are slidingly arranged in the guide groove, and the size of the sliding blocks is consistent with the size of the guide groove, so that the conveying belt can be rotated to adjust the height of the rear end of the conveying belt in the form of sliding of the sliding blocks in the guide groove, to facilitate the height matching of the discharge port of different banburying devices.
[0008] In a possible implementation manner, a threaded shaft is fixedly arranged on the sliding block, and a locking wheel is threadedly connected to the threaded shaft, when the height adjustment of the rear end of the conveying belt is completed, the locking wheel is tightened, the position of the sliding block can be fixed by the frictional action between the locking wheel and the support arc plate, and the height of the rear end of the conveying belt is fixed, in addition, a rough-surface rubber pad is attached to the inner wall of the locking wheel, and the frictional action between the locking wheel and the support arc plate can be increased by the structure, and the fixing effect is improved.
[0009] In a possible implementation manner, the swing hopper includes two symmetrically arranged swing plates, the swing plates are rotatably connected to the side support plate through a second connecting shaft, and a hinged connecting rod is connected between the bottoms of the two swing plates, the two ends of the hinged connecting rod are rotatably connected to the corresponding swing plates, when one of the swing plates is pushed and pulled to swing, the other swing plate can be swung by the hinged connecting rod, and the two swing plates can prevent the mixture from being stuck.
[0010] In a possible implementation, the side support plates are fixedly provided with mounting rotating shafts, electric push rods are rotatably mounted on the mounting rotating shafts, and a hinge joint is fixedly arranged on the swing plate close to the electric push rod, and the rod end of the electric push rod is rotatably connected with the hinge joint, so that when the electric push rod is powered on, the swing plate connected with the electric push rod can swing back and forth, and the swing movement of the two swing plates is realized, thereby preventing material blockage.
[0011] In a possible implementation, the material scraping mechanism comprises a rotating scraper, which is used to scrape the mixed material adhering to the surface of the conveying belt, and is rotatably connected with the side support plates through a first connecting shaft, a reset torsional spring is sleeved on the first connecting shaft, and the two ends of the reset torsional spring are fixedly connected with the side support plates and the rotating scraper, so that the top end of the rotating scraper can be tightly combined with the conveying belt under the action of the reset torsional spring, and the material scraping effect of the rotating scraper is ensured.
[0012] In a possible implementation, the material guiding plate comprises a horizontal plate segment, which can prevent the mixed material from falling from both sides of the conveying belt, and is fixedly connected with the conveying belt through the fixed plates arranged on both sides, and the bottom end of the horizontal plate segment is fixedly connected with an inclined plate segment, which can fold the mixed material to ensure that the mixed material can all fall into the swing hopper.
[0013] In a possible implementation, the front end of the side support plate is fixedly provided with a hopper plate, which can be enclosed with the swing plate to form a complete hopper body, so as to avoid side leakage of the mixed material, and a plurality of connecting rods are fixedly connected between the side support plates, so that the strength of the overall structure is increased.
[0014] In summary, the utility model has the following beneficial technical effects:
[0015] The mixing-out material equipment completes the collection and conveying of the discharged mixed material through the conveying belt, and the mixed material is conveyed to the swing hopper, and the mixed material is loaded into the container through the swing hopper, wherein the material scraping mechanism is used to scrape the mixed material adhering to the surface of the conveying belt and make it fall into the swing hopper, so that the surface of the conveying belt is kept clean, the conveying capacity is ensured, and the swing hopper can swing back and forth during the working process, so that the mixed material is prevented from being stuck in the swing hopper, and the smoothness of the discharging is ensured.
[0016] In addition, the height adjusting and fixing mechanism can adjust the height of the end part of the conveying belt, so as to match the height of the discharging port of different mixing devices, reduce the impact force when the mixed material contacts the conveying belt, and further reduce the adhesion amount. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are included to provide a further understanding of the utility model, constitute a part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:
[0018] Figure 1 It is the whole structure schematic view of the utility model;
[0019] Figure 2 It is the height adjusting fixed mechanism structure schematic view of the utility model;
[0020] Figure 3 It is the swing hopper structure schematic view of the utility model;
[0021] Figure 4 It is the scraping mechanism structure schematic view of the utility model.
[0022] In the drawing: 1, side support plate;11, hinged seat;12, hopper plate;13, connecting rod;2, conveying belt;21, guide plate;211, horizontal plate segment;212, fixed plate;213, inclined plate segment;3, height adjusting fixed mechanism;31, support arc plate;32, guide groove;33, sliding block;34, threaded shaft;35, locking wheel;4, scraping mechanism;41, rotating scraper;42, first connecting shaft;43, reset torsional spring;5, swing hopper;51, swing plate;52, second connecting shaft;53, hinged connecting rod;54, mounting rotating shaft;55, electric push rod;56, hinged joint. Specific implementation
[0023] The technical scheme in the embodiment of the application is to solve the problems in the above background art, and the general idea is as follows:
[0024] As Figure 1 shown, the semiconductor ceramic material after mixing out of the device for collaborative control provided by the embodiment, including side support plate 1, its fixedly provided with hinged seat 11, conveying belt 2, its front end is rotatably connected with hinged seat 11, to receive and transport the ceramic mixture after mixing, and its both sides are provided with guide plate 21, height adjusting fixed mechanism 3, it is used to support the rear end of conveying belt 2, and can adjust the height of the rear end of conveying belt 2, facilitate the height matching of the discharge port of different mixing devices, reduce the impact force when the mixture contacts with conveying belt 2, in turn reduce the adhesion amount, scraping mechanism 4, it is arranged at the bottom end of conveying belt 2, to scrape the adhered mixture, in turn keep the surface of conveying belt 2 clean, ensure the conveying capacity, swing hopper 5, it is used to collect the ceramic mixture falling on conveying belt 2, and discharge it from the hopper bottom opening, swing hopper 5 can reciprocate in the working process, prevent the mixture from being stuck in swing hopper 5, ensure the smoothness of discharging.
[0025] As Figure 2As shown, the height adjusting fixing mechanism 3 comprises a support arc plate 31 fixedly arranged at the rear side of the side support plate 1, a guide groove 32 is formed in the support arc plate 31, and a sliding block 33 is fixedly arranged at the both sides of the rear end of the conveying belt 2 and slidably arranged in the guide groove 32. The size of the sliding block 33 is consistent with the size of the guide groove 32, so that the conveying belt 2 can be rotated to adjust the height of the rear end thereof in the form that the sliding block 33 slides in the guide groove 32, thereby facilitating the matching with the height of the discharge port of different mixing devices.
[0026] As shown, a threaded shaft 34 is fixedly arranged on the sliding block 33, and a locking wheel 35 is threadedly connected to the threaded shaft 34. After the height adjustment of the rear end of the conveying belt 2 is completed, the locking wheel 35 is tightened, which can fix the position of the sliding block 33 through the frictional action between the locking wheel 35 and the support arc plate 31, thereby fixing the height of the rear end of the conveying belt 2. In addition, a rough-surface rubber pad is attached to the inner wall of the locking wheel 35, which can increase the frictional action between the locking wheel 35 and the support arc plate 31, thereby improving the fixing effect.
[0027] As shown, Figure 3 The swinging hopper 5 comprises two symmetrically arranged swinging plates 51, the swinging plates 51 are rotationally connected to the side support plate 1 through a second connecting shaft 52, and a hinged connecting rod 53 is connected between the bottoms of the two swinging plates 51. The two ends of the hinged connecting rod 53 are rotationally connected to the corresponding swinging plates 51. When one of the swinging plates 51 is pushed and pulled to swing, it can drive the other swinging plate 51 to swing through the hinged connecting rod 53. Through the swinging of the two swinging plates 51, the situation of mixed material being blocked can be prevented.
[0028] As a match, a mounting rotating shaft 54 is fixedly arranged between the side support plates 1, an electric push rod 55 is rotationally mounted on the mounting rotating shaft 54, and a hinge joint 56 is fixedly arranged on the swinging plate 51 close to the electric push rod 55. The rod end of the electric push rod 55 is rotationally connected to the hinge joint 56. When the electric push rod 55 is powered on, it can drive the swinging plate 51 connected thereto to swing back and forth, thereby realizing the swinging movement of the two swinging plates 51 and preventing the mixed material from being blocked.
[0029] As shown, Figure 4 The scraping mechanism 4 comprises a rotating scraper 41 for scraping the mixed material attached to the surface of the conveying belt 2. The rotating scraper 41 is rotationally connected to the side support plate 1 through a first connecting shaft 42, and a return torsional spring 43 is sleeved on the first connecting shaft 42. The two ends of the return torsional spring 43 are fixedly connected to the side support plate 1 and the rotating scraper 41, respectively. This structure can ensure that the top end of the rotating scraper 41 is tightly attached to the conveying belt 2 under the action of the return torsional spring 43, thereby ensuring the scraping effect of the rotating scraper 41.
[0030] As shown, Figure 2As shown, the material guide plate 21 includes a horizontal plate segment 211 capable of preventing the mixture from falling off from both sides of the conveying belt 2, which is fixedly connected with the conveying belt 2 through the fixed plates 212 arranged on both sides, and the bottom end of the horizontal plate segment 211 is fixedly connected with an inclined plate segment 213 capable of gathering the mixture for conveying, thereby ensuring that the mixture can all fall into the swing hopper 5.
[0031] As shown in the drawings, Figure 1 , Figure 3 As shown, the front end of the side support plate 1 is fixedly provided with a hopper plate 12 capable of forming a complete hopper body together with the swing plate 51 to avoid side leakage of the mixture, and a plurality of connecting rods 13 are fixedly connected between the side support plates 1, which can increase the strength of the overall structure.
[0032] The use principle and use process of the utility model are as follows:
[0033] The mixing discharging equipment completes the collection and discharging of the discharged mixture through the conveying belt 2, which conveys the mixture to the swing hopper 5, and the mixture is loaded into the container by means of the swing hopper 5, wherein the scraping mechanism 4 is used to scrape the mixture adhered to the surface of the conveying belt 2 and make it fall into the swing hopper 5, so as to keep the surface of the conveying belt 2 clean and ensure the conveying capacity, and the swing hopper 5 can reciprocatingly swing during the working process to prevent the mixture from being stuck in the swing hopper 5 and ensure the smoothness of discharging, and in addition, the height adjusting and fixing mechanism 3 can adjust the height of the end of the conveying belt 2, so as to facilitate the matching of the height of the discharging port of different mixing devices, reduce the impact force when the mixture contacts the conveying belt 2, and further reduce the adhesion amount.
[0034] The scraping mechanism 4 includes a rotating scraper 41 rotatably connected with the side support plate 1 through a first connecting shaft 42, and a reset torsional spring 43 is sleeved on the first connecting shaft 42, which can ensure that the top end of the rotating scraper 41 is tightly attached to the conveying belt 2 under the action of the reset torsional spring 43, thereby ensuring the scraping effect of the rotating scraper 41
[0035] When the electric push rod 55 is energized and works, it can drive the swing plates 51 connected therewith to swing back and forth, and when one of the swing plates 51 is pushed and pulled to swing, it can drive the other swing plate 51 to swing through the hinged connecting rod 53, and through the swinging of the two swing plates 51, the situation that the mixture is stuck can be prevented.
[0036] In addition, the conveying belt 2 can be rotated to adjust the height of the rear end thereof in the form that the sliding block 33 slides along the groove 32, so as to facilitate the matching of the height of the discharging port of different mixing devices, and when the height adjustment of the rear end of the conveying belt 2 is completed, the locking wheel 35 is tightened, which can realize the fixation of the position of the sliding block 33 through the frictional action between the locking wheel 35 and the support arc plate 31, thereby realizing the fixation of the height of the rear end of the conveying belt 2.
[0037] Finally, it should be noted that: apparently, the above examples are merely for the purpose of clearly illustrating the utility model, and not limited to the implementation. For those of ordinary skill in the art, on the basis of the above description, other different forms of changes or variations can also be made. Here, it is not necessary and impossible to exhaust all the implementation. The obvious changes or variations derived therefrom are still within the scope of protection of the utility model.
Claims
1. A device for controlling the discharge of a semi-conductive ceramic material after mixing, characterized in that it comprises: Include: Side support plate (1), which is fixedly provided with a hinge seat (11); Conveying belt (2), the front end of which is rotatably connected with the hinge seat (11), used to receive and convey the mixed ceramic material after mixing, and the two sides of which are provided with guide plates (21); Height adjusting and fixing mechanism (3), which is used to support the rear end of the conveying belt (2) and can adjust the height of the rear end of the conveying belt (2); Scraping mechanism (4), which is arranged at the bottom end of the conveying belt (2) and is used to scrape off the adhered mixed material; Swing hopper (5), which is used to collect the mixed ceramic material falling on the conveying belt (2) and discharge it from the bottom opening of the hopper.
2. The device according to claim 1, characterized in that it comprises: The height adjusting and fixing mechanism (3) includes a support arc plate (31) fixedly arranged on the rear side of the side support plate (1), a guide groove (32) is formed in the support arc plate (31), and slide blocks (33) are fixedly arranged on the two sides of the rear end of the conveying belt (2), the slide blocks (33) are slidingly arranged in the guide groove (32), and the size of the slide blocks (33) is consistent with the size of the guide groove (32).
3. The device according to claim 2, characterized in that it comprises: A threaded shaft (34) is fixedly arranged on the slide block (33), a locking wheel (35) is threadedly connected with the threaded shaft (34), and a rough-surfaced rubber pad is attached to the inner wall of the locking wheel (35).
4. The device according to claim 1, characterized in that: The swing hopper (5) includes two symmetrically arranged swing plates (51), the swing plates (51) are rotatably connected with the side support plate (1) through a second connecting shaft (52), and a hinge connecting rod (53) is connected between the bottoms of the two swing plates (51).
5. The device according to claim 4, characterized in that it comprises: An installation rotating shaft (54) is fixedly arranged between the side support plates (1), an electric push rod (55) is rotatably installed on the installation rotating shaft (54), a hinge joint (56) is fixedly arranged on the swing plate (51) close to the electric push rod (55), and the rod end of the electric push rod (55) is rotatably connected with the hinge joint (56).
6. The device according to claim 1, characterized in that it comprises: The scraping mechanism (4) includes a rotating scraper (41), which is rotatably connected with the side support plate (1) through a first connecting shaft (42), a reset torsional spring (43) is sleeved on the first connecting shaft (42), and the two ends of the reset torsional spring (43) are fixedly connected with the side support plate (1) and the rotating scraper (41), respectively, wherein the top end of the rotating scraper (41) is attached to the conveying belt (2) under the action of the reset torsional spring (43).
7. The device according to claim 1, characterized in that it comprises: The guide plate (21) includes a horizontal plate segment (211), which is fixedly connected with the conveying belt (2) through the fixed plates (212) arranged on the two sides, and the bottom end of the horizontal plate segment (211) is fixedly connected with an inclined plate segment (213).
8. The device according to claim 1, characterized in that it comprises: The side support plate (1) is fixedly provided with a hopper plate (12) at the front end, and in addition, a plurality of connecting rods (13) are fixedly connected between the side support plates (1).