Copper wire pay-off device

By designing a detachable copper wire feeder structure and resistance control, the problems of inconvenient disassembly and insufficient resistance in existing technologies have been solved, achieving stable wire feeding and preventing wire tangling. It is suitable for electrical engineering and electronic equipment.

CN223522037UActive Publication Date: 2025-11-07JIANGXI XINGCHENG COPPER IND CO LTD
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Patent Information

Application Number
CN202423060805.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-07
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing copper wire feeders are inconvenient to install and disassemble, and insufficient resistance during the feeding process results in loose copper wire tension. After the wire stops, it is easy for the wire to be pulled out due to inertia, causing wire tangling problems.

Method used

A copper wire feeder comprising a base, a feeder frame, a rotating shaft, and a resistance device was designed. The copper wire feeder is designed to ensure orderly wire feed and prevent rotation after the wire stops by detachable installation and resistance provided by the resistance device. The rotation is controlled by an electromagnetic resistance wheel and liquid resistance to achieve an adjustable resistance effect.

Benefits of technology

It enables convenient assembly and disassembly of the copper wire feeder and stable wire feeding, provides greater tension, prevents excess copper wire from coming out after the wire stops, avoids wire tangling, and is suitable for different wire feeding needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper wire pay-off device which comprises a wire coil, and further comprises a base which is detachably installed on the base and is provided with a bearing; provided is a pay-off rack. The rotating shaft is vertically mounted in the bearing, and an upper hole die is mounted at the top of the rotating shaft; one end, far away from the rotating shaft, of the transverse rod is provided with a lower eye mold; and the resistor is mounted below the base, connected with the rotating shaft and used for providing resistance for rotation of the rotating shaft. Through the control of the resistor, resistance can be caused to the rotation of the rotating shaft, so that greater tension is provided during copper wire pay-off, and orderly wire outgoing of the copper wires is ensured. And after pay-off is stopped, the copper wire does not actively drive the pay-off rack to rotate, at the moment, the resistor can provide resistance for rotation of the rotating shaft, the number of turns of rotation of the rotating shaft due to inertia is reduced, and then redundant copper wire pay-off and wire winding are prevented. And through detachable installation of the base and the wire coil, different pay-off racks and wire coils can be assembled and replaced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire technical field more specifically, relate to a copper wire pay-off device. BACKGROUND

[0002] Copper wire is a kind of common conductive material, because its excellent conductivity and thermal conductivity are widely used in electrical engineering, electronic equipment and various industrial applications.

[0003] Copper wire is stored on the reel, and is used in cooperation with pay-off device.The pay-off device in the prior art is mostly integrally installed or locked on the reel by bolts, and is inconvenient to disassemble and assemble;And copper wire tension is not tight due to insufficient resistance in the process of paying off, and the pay-off device still rotates due to inertia after stopping, so that copper wire is brought out, and wire winding is easy. UTILITY MODEL CONTENTS

[0004] In view of the problems in the prior art, the utility model aims at providing a copper wire pay-off device which is convenient to disassemble and assemble, provides resistance to the rotation of pay-off frame and can stably stop paying off wire.

[0005] To solve the above problems, the utility model adopts the following technical scheme.

[0006] A copper wire pay-off device, comprising a reel, further comprising:

[0007] A base is detachably mounted on the base and has a bearing;

[0008] A pay-off frame has a rotating shaft vertically mounted in the bearing, and the rotating shaft top is provided with an upper eye die;There is a horizontal crossbar perpendicular to the rotating shaft, and the crossbar is provided with a lower eye die at the end away from the rotating shaft;

[0009] A resistance device is installed below the base and connected with the rotating shaft to provide resistance to the rotation of the rotating shaft.

[0010] Preferably, the end of the reel is coaxially provided with a recess, and the bottom of the base is provided with a connecting part threadedly connected with the recess.

[0011] Preferably, the connecting part is a ring structure, and the resistance device is located in the connecting part.

[0012] Preferably, the end of the reel is provided with a recess, and a plurality of limiting blocks are arranged on the inner ring of the recess;The bottom of the base is provided with a fixed shaft, and a plurality of abutting blocks corresponding to the limiting blocks are arranged on the outer wall of the fixed shaft;The fixed shaft drives the abutting blocks to enter the recess between adjacent limiting blocks and rotate, so that the abutting blocks abut against the bottom of the limiting block, and the base and the end of the reel are connected by the positioning bolt.

[0013] Preferably, the resistance device is an electromagnetic resistance wheel fixed in the connecting part, and the output end is coaxially connected with the rotating shaft.

[0014] Preferably, the resistance device comprises a shell mounted on the bottom of the base, a cavity is formed in the shell, a resistance fan connected with the rotating shaft is mounted in the cavity, and a liquid is injected into the cavity.

[0015] Preferably, a liquid storage bin is mounted on the bottom of the shell, the cavity is communicated with the liquid storage bin through a liquid pipe, and the liquid pipe extends to the bottom of the liquid storage bin; a vacuum pump connected with the cavity and a valve body mounted on the shell for controlling the air pressure in the cavity are further included.

[0016] Preferably, a through hole is formed in the rotating shaft, the cross bar is inserted into the through hole, and two screw sleeves for clamping the rotating shaft are threadedly mounted on the cross bar.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] Through the control of the resistance device, resistance can be caused to the rotation of the rotating shaft, thereby providing greater tension during the unwinding of the copper wire and ensuring the orderly unwinding of the copper wire. After the unwinding is stopped, the copper wire will not actively drive the unwinding frame to rotate, at this time, the resistance device will provide resistance to the rotation of the rotating shaft, thereby reducing the number of rotations of the rotating shaft due to inertia and preventing the excess copper wire from being unwound and preventing the wire from being tangled. Through the detachable installation of the base and the wire reel, different unwinding frames and wire reels can be assembled and replaced. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0020] Figure 2 It is a split front view of the utility model;

[0021] Figure 3 It is a wire reel plan view;

[0022] Figure 4 It is a wire reel and base cooperation sectional view;

[0023] Figure 5 It is a partial sectional view of the utility model;

[0024] Figure 6 It is another structure schematic view of the resistance device.

[0025] Explanation of reference numerals in the drawing:

[0026] 1, wire coil; 11, recess; 12, limiting block; 2, base; 21, bearing; 22, fixed shaft; 23, abutting block; 24, positioning bolt; 3, wire paying-off frame; 31, rotating shaft; 32, crossbar; 311, upper eyelet; 321, lower eyelet; 4, resistance device; 41, shell; 42, cavity; 43, liquid storage chamber; 44, liquid pipe; 45, vacuum pump; 46, valve body; 47, electromagnetic resistance wheel; 48, resistance fan; 5, connecting part; 6, threaded sleeve. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] Reference Figure 1 , Figure 2 and Figure 5 A copper wire paying-off device, comprising a wire coil 1, further comprising: a base 2, detachably installed on the base 2 and having a bearing 21; a wire paying-off frame 3. Having a rotating shaft 31 vertically installed in the bearing 21, the top of the rotating shaft 31 is provided with an upper eyelet 311; also having a crossbar 32 perpendicular to the rotating shaft 31, the end of the crossbar 32 away from the rotating shaft 31 is provided with a lower eyelet 321; a resistance device 4 is installed below the base 2 and connected with the rotating shaft 31 to provide resistance for the rotating shaft 31. It can be understood that the base 2 is a fixed component installed on the wire coil 1, which can be a disc-shaped structure or a block-shaped structure, etc., and the detachable installation of the base 2 and the wire coil 1 can be threaded installation or buckle installation, etc., but is not limited thereto. The rotating shaft 31 and the crossbar 32 are long rod-shaped structures, but are not limited to round rods. The resistance device 4 provides resistance for the rotating shaft 31, which can be a rotating wheel friction, magnetic resistance, fluid resistance, etc., but is not limited thereto. In this way, when paying off the wire, the copper wire passes through the lower eyelet 321 and then the upper eyelet 311 from the wire coil 1, and then the copper wire drives the wire paying-off frame 3 to rotate during the wire arranging process. And the resistance device 4 provides resistance for the rotating shaft 31, thereby providing tension for the copper wire during wire paying-off, and after stopping the wire, the resistance device 4 can brake the rotating shaft 31 to reduce the length of the excess copper wire.

[0029] In some embodiments, reference is made to Figure 2 and Figure 5The end of the wire reel 1 is coaxially provided with a recess 11, and the bottom of the base 2 is provided with a connecting part 5 which is threadedly connected with the recess 11. Further, the connecting part 5 is annular, and the resistance device 4 is located in the connecting part 5. In this way, the wire reel 1 and the wire reel stand 3 can be conveniently disassembled and assembled through the threaded connection of the connecting part 5 and the wire reel 1. The annular connecting part 5 can avoid the resistance device 4.

[0030] In some embodiments, with reference to Figures 3-4 The end of the wire reel 1 is provided with a recess 11, and a plurality of limiting blocks 12 are circumferentially and spacedly arranged on the inner wall of the recess 11. A fixed shaft 22 is mounted on the bottom of the base 2, and a plurality of abutting blocks 23 which are correspondingly and misaligned with the limiting blocks 12 are circumferentially arranged on the outer wall of the fixed shaft 22. The fixed shaft 22 drives the abutting blocks 23 to enter the recess 11 from between the adjacent limiting blocks 12 and rotate to abut against the bottom of the limiting blocks 12, and the end of the base 2 and the wire reel 1 are connected through a positioning bolt 24. In this way, the up-and-down position of the base 2 and the wire reel 1 can be locked through the abutment of the limiting blocks 12 and the abutting blocks 23, and the base 2 can be locked through the positioning bolt 24 to prevent the base 2 from rotating and causing the abutting blocks 23 to be disengaged from between the adjacent limiting blocks 12. Neither disassembly nor assembly requires tools, and the operation is simple and convenient.

[0031] In some embodiments, with reference to Figure 5 The resistance device 4 is an electromagnetic resistance wheel 47 which is fixed in the connecting part 5 and coaxially connected with the output end of the rotating shaft 31. It can be understood that the electromagnetic resistance wheel 47 is a prior art, similar to a motor, including a rotor, a stator and a control system. In this way, the electromagnetic resistance wheel 47 can also control the size of the rotating resistance of the rotating shaft 31, and thus be suitable for different wire paying-out speeds.

[0032] In some embodiments, with reference to Figure 6The resistance device 4 comprises a shell 41 installed at the bottom of the base 2, and a cavity 42 is formed in the shell 41, a resistance fan 48 connected with the rotating shaft 31 is installed in the cavity 42, and liquid is injected into the cavity 42. It can be understood that the liquid can be oil or water. In this way, the rotating shaft 31 drives the resistance fan 48 to rotate in the rotating process, and the liquid in the cavity 42 causes resistance to the rotation of the resistance fan 48. Further, the shell 41 is provided with a liquid storage bin 43, the cavity 42 is communicated with the liquid storage bin 43 through a liquid pipe 44, and the liquid pipe 44 extends to the bottom of the liquid storage bin 43; a vacuum pump 45 connected with the cavity 42 and a valve body 46 installed on the shell 41 to control the air pressure in the cavity 42 are further included. In this way, the vacuum pump 45 can suck air to form negative pressure in the cavity and then suck the liquid in the liquid storage bin 43 into the cavity 42, and different amounts of liquid can be sucked according to the resistance required by the rotating shaft 31. When the liquid is discharged, the valve body 46 can be opened, and external gas can be automatically sucked into the cavity, and at this time, the liquid in the cavity can be re-entered into the liquid storage bin 43 through the liquid pipe 44.

[0033] In some embodiments, with reference to Figures 1-2 A through hole is formed in the rotating shaft 31, the cross rod 32 is inserted into the through hole, and two screw sleeves 6 clamping the rotating shaft 31 are threadedly installed on the cross rod 32. In this way, the cross rod 32 can move in the through hole, so as to adjust the position of the lower eye mold 321. The double screw sleeves 6 can lock the cross rod 32 at any position.

[0034] The above only describes the preferred embodiments of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacements or changes to the technical scheme and the improved concept of the present application within the technical range disclosed by the present application, and all of them should be covered in the protection scope of the present application.

Claims

1. A copper wire pay-off comprising a wire reel (1), characterized in that Also include: Base (2), detachable mounted on the base (2), and has a bearing (21); Wire rack (3), with vertical installation in the bearing (21) of the rotating shaft (31), the rotating shaft (31) top installation of the upper eye die (311); There is also a horizontal and vertical crossbar (32) with rotating shaft (31), the crossbar (32) away from the rotating shaft (31) end installation of the lower eye die (321); The resistance device (4) is installed below the base (2), and is connected with the rotating shaft (31), which provides resistance for the rotating shaft (31).

2. A copper wire pay-off device according to claim 1, characterised in that: The end of the wire reel (1) is coaxially provided with a recess (11), and the bottom of the base (2) is provided with a connecting portion (5) which is threadedly connected with the recess (11).

3. A copper wire pay-off device according to claim 2, characterised in that: The connecting portion (5) is annular structure, the resistance device (4) is located in the connecting portion (5).

4. A copper wire pay-off device as claimed in claim 1, wherein: The end of the wire reel (1) is provided with a recess (11), and the inner ring of the recess (11) is circumferentially provided with a plurality of limiting blocks (12); The bottom of the base (2) is provided with a fixed shaft (22), and the outer wall of the fixed shaft (22) is circumferentially provided with a plurality of abutting blocks (23) which are correspondingly arranged with the limiting blocks (12); The fixed shaft (22) drives the abutting blocks (23) to enter the recess (11) from between the adjacent limiting blocks (12) and rotate, so that the abutting blocks (23) abut against the bottom of the limiting block (12), and the end of the base (2) and the wire reel (1) are connected by the positioning bolt (24).

5. A copper wire pay-off device as claimed in claim 2, wherein: The resistance device (4) is an electromagnetic resistance wheel (47), which is fixed in the connecting portion (5) and coaxially connected with the output end of the rotating shaft (31).

6. A copper wire dispenser as defined in claim 2, wherein: The resistance device (4) includes an outer shell (41) mounted on the bottom of the base (2), an inner cavity (42) is formed in the outer shell (41), a resistance fan (48) is mounted in the inner cavity (42) and connected with the rotating shaft (31), and a liquid is injected into the inner cavity (42).

7. A copper wire unspooler as defined in claim 6, wherein: The bottom of the outer shell (41) is provided with a liquid storage bin (43), the inner cavity (42) is communicated with the liquid storage bin (43) through a liquid pipe (44), and the liquid pipe (44) extends to the bottom of the liquid storage bin (43); It also includes a vacuum pump (45) connected with the inner cavity (42), and a valve body (46) mounted on the outer shell (41) to control the air pressure in the inner cavity (42).

8. A copper wire dispenser as defined in claim 1, wherein: The rotating shaft (31) is provided with a through hole, the crossbar (32) is inserted into the through hole, and two screw sleeves (6) are threadedly mounted on the crossbar (32) to clamp the rotating shaft (31).