Wastewater circulating device for amino acid feed production
By introducing a floating particle capture component and a filter cleaning mechanism into the wastewater treatment device for amino acid feed production, the problem of impurity particle clogging was solved, achieving efficient wastewater treatment and continuous operation of the equipment.
Patent Information
- Application Number
- CN202422709409.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing wastewater treatment devices for amino acid feed production lack effective impurity capture mechanisms, leading to the accumulation and clogging of impurity particles on the filter screen, reducing filtration efficiency and affecting the continuity and convenience of the equipment.
A floating particle capture component and a filter cleaning mechanism were designed. The floating particle capture component captures floating impurities on the water surface in real time, and the lifting mechanism and cam mechanism are used to automatically clean the filter screen and prevent clogging.
It improves the efficiency of wastewater treatment and the continuous operation capability of equipment, reduces the frequency of manual cleaning, and enhances the level of automation.
Smart Images

Figure CN223522307U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wastewater treatment technical field especially, relates to a kind of wastewater recycling device for amino acid feed production. BACKGROUND
[0002] In the production process of amino acid feed, a large amount of wastewater rich in high-concentration organic matter, nitrogen, phosphorus and other components will inevitably be produced. If such wastewater is discharged directly without treatment, it not only wastes valuable water resources, but also may cause environmental pollution problems and pose a threat to ecological balance. Therefore, efficient treatment and recycling of such wastewater have become a key problem that needs to be solved in the industry.
[0003] Traditional wastewater recycling devices usually use a treatment method of adding treatment agents and mixing with wastewater before filtration. However, due to the mixing and stirring action, a large amount of impurity particles often accumulate on the water surface during this process. Existing devices generally lack a special impurity capturing mechanism and cannot effectively remove these impurities floating on the water surface in time, thereby increasing the burden of the subsequent filtration process. In addition, traditional devices often rely only on a single layer of filter screen or filter cloth simply arranged in the pipeline during the filtration process. This design is prone to cause impurity particles to gradually accumulate and block the filter holes on the filter screen after a long period of use, which not only significantly reduces the filtration efficiency, but also forces operators to frequently interrupt the filtration process for equipment cleaning, greatly affecting the convenience and continuity of use. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a recycling device with a capturing mechanism and a filter screen cleaning mechanism for amino acid feed production, which can efficiently and continuously treat wastewater produced during the production of amino acid feed.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] A wastewater recycling device for amino acid feed production, characterized by:
[0007] The device comprises a base and a stirring barrel fixed above the base. The top of the stirring barrel is provided with a water inlet, and the bottom of the stirring barrel is provided with a water outlet. A horizontal cover plate is arranged above the water inlet. A connecting sleeve is downwardly extended from the middle of the cover plate. A rotating rod is coaxially arranged in the connecting sleeve. Stirring blades are fixed on the outer periphery of the rotating rod. A floating particle capturing assembly is arranged between the stirring blades and the cover plate for capturing impurity particles floating on the water surface.
[0008] A water passage is arranged in the base. The two ends of the water passage are respectively connected to the inner cavity of the stirring barrel through a water inlet pipe and a water outlet pipe. A filter assembly is arranged in the water passage. The filter assembly comprises a filter screen arranged in the water passage and a filter screen cleaning mechanism arranged between the filter screen and the water passage.
[0009] The top of the cover plate is provided with a driving mechanism for driving the vertical rotation of the rotating rod.
[0010] The technical problems to be solved by the utility model can be further realized by the following steps, the floating particle capturing assembly comprises a suspension frame fixed on one side of the connecting sleeve, a fishing box is arranged below the suspension frame, the fishing box comprises a bottom plate arranged horizontally and a side frame arranged at the edge of the bottom plate, openings are arranged on both sides of the side frame, one of the openings is arranged as an impurity inlet, a filter plate is arranged at the other opening, and the bottom plate and the filter plate are both net-shaped structures; a lifting mechanism for driving the vertical lifting of the fishing box is arranged on the suspension frame.
[0011] The technical problems to be solved by the utility model can be further realized by the following steps, the lifting mechanism is a first air cylinder, the power output end of the first air cylinder is fixedly connected with the fishing box, the driving mechanism is a driving motor, and the power output end of the driving motor is connected in transmission with the upper end of the rotating rod through a bevel gear structure.
[0012] The technical problems to be solved by the utility model can be further realized by the following steps, the outer circumferential side of the stirring barrel is fixedly provided with a bearing frame, at least two second air cylinders or second oil cylinders are fixedly arranged on the bearing frame, and the power output end of the second air cylinder or the second oil cylinder is fixedly connected with the cover plate upwards.
[0013] The technical problems to be solved by the utility model can be further realized by the following steps, the bottom of the cover plate is fixedly provided with a sealing gasket matched with the water inlet of the stirring barrel, the bottom of the sealing gasket is fixedly provided with an activated carbon plate, and through holes for the connecting sleeve to pass downwards are arranged on the sealing gasket and the activated carbon plate.
[0014] The technical problems to be solved by the utility model can be further realized by the following steps, a water inlet valve and a water inlet pump are arranged on the water inlet pipe, a water outlet valve and a water outlet pump are arranged on the water outlet pipe, a drain pipe is connected with the drain outlet of the stirring barrel, and a drain valve is arranged on the drain pipe.
[0015] The technical problems to be solved by the utility model can be further realized by the following steps, the filter screen cleaning mechanism comprises two sliding grooves respectively arranged on the upper and lower sides of the water flowing channel along the water flowing direction, sliding blocks are arranged in each sliding groove in a matched mode, the filter screen is detachably arranged between the two sliding blocks, elastic components are arranged between each sliding block and one end of the corresponding sliding groove, and pushing components are arranged between each sliding block and the other end of the corresponding sliding groove.
[0016] The technical problems to be solved by the utility model can be further realized by the following steps, the pushing component is a cam, a first motor for driving the rotation of the cam is fixedly arranged above the bottom plate, a transmission rod is connected downwards to the power output end of the first motor, and the two cams are fixedly sleeved on the transmission rod.
[0017] The technical problem to be solved by the utility model can be further realized through the following steps, the filter screen comprises at least two filter sections, the upper and lower ends of the filter section are respectively slidably connected with the two sliding blocks in the direction perpendicular to the water flow direction, a maintenance opening for conveniently mounting and dismounting the filter section is arranged on one side of the base, and a maintenance door is arranged at the maintenance opening.
[0018] The technical problem to be solved by the utility model can be further realized through the following steps, one side of the stirring barrel is provided with a medicine storage box, the top of the medicine storage box is provided with a medicine injection opening, the bottom of the medicine storage box is provided with a medicine outlet opening, the medicine outlet opening is connected with a medicine outlet pipe leading to the inner cavity of the stirring barrel, and one side of the water outlet opening of the stirring barrel is provided with a detector for detecting the wastewater quality.
[0019] Compared with the prior art, the utility model has the advantages that: through the setting of the floating particle capturing assembly, the collecting box is arranged on the water surface by the first air cylinder, the impurity particles floating on the water surface during the stirring process are captured in real time, the impurities are effectively prevented from entering the subsequent filtering link, the burden of the filtering assembly is reduced, the overall wastewater treatment efficiency is improved, through the setting of the filter screen cleaning mechanism, the cam drives the sliding block to drive the filter screen to reciprocate in the sliding groove, the impurity particles adhered to the filter screen are shaken off, the filter screen is effectively prevented from being blocked, the frequency of manual cleaning and replacement is reduced, and the continuous operation capacity and the automation level of the equipment are improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a sectional view of the utility model;
[0021] Figure 2 It is a front view of the utility model;
[0022] Figure 3 It is a structural view of the collecting box of the utility model;
[0023] Figure 4 It is an enlarged view of the base of the utility model;
[0024] In the drawing: 1-base; 2-stirring barrel; 3-water inlet; 4-water outlet; 5-cover plate; 6-connection sleeve; 7-rotation rod; 8-stirring blade; 9-water passage; 10-filter screen; 11-hanging bracket; 12-collecting box; 13-bottom plate; 14-side frame; 15-filter plate; 16-first air cylinder; 17-driving motor; 18-bearing frame; 19-second air cylinder; 20-sealing gasket; 21-activated carbon plate; 22-water inlet pipe; 23-water outlet pipe; 24-water inlet valve; 25-water outlet valve; 26-water inlet pump; 27-water outlet pump; 28-drain pipe; 29-drain valve; 30-sliding groove; 31-sliding block; 32-elastic component; 33-cam; 34-filter section; 35-maintenance door; 36-medicine storage box; 37-medicine injection opening; 38-medicine outlet pipe; 39-detector. DETAILED DESCRIPTION
[0025] The specific technical solutions of the utility model are further described below so as to enable those skilled in the art to further understand the utility model without constituting a limitation on its rights.
[0026] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0027] Embodiment 1, please refer to Figures 1-4 A kind of wastewater circulating device for amino acid feed production, including base 1 and the stirring barrel 2 of fixedly arranged in the upper of base 1, the top of stirring barrel 2 is equipped with water inlet 3, the bottom of stirring barrel 2 is equipped with drain 4, water inlet 3 is equipped with horizontal cover plate 5 above, the middle part of cover plate 5 extends downward with connecting sleeve 6, connecting sleeve 6 is coaxially equipped with rotating rod 7 in, the outer circumferential side of rotating rod 7 is fixedly equipped with stirring blade 8, and the floating particle capture assembly for capturing impurity particles floating on water surface is equipped between stirring blade 8 and cover plate 5;Water channel 9 is equipped in base 1, and the inner cavity of stirring barrel 2 is communicated with the two ends of water channel 9 respectively by inlet pipe 22 and outlet pipe 23, and filter assembly is equipped in water channel 9, and the filter assembly includes filter screen 10 blocked in water channel 9 and filter screen 10 cleaning mechanism between filter screen 10 and water channel 9;The top of cover plate 5 is equipped with driving mechanism for driving rotating rod 7 vertical rotation, and vertical rotation is that the rotation axis of rotating rod 7 is vertical. When using, wastewater and treatment agent enter stirring barrel 2 by water inlet 3, driving mechanism drives rotating rod 7 to drive stirring blade 8 to rotate, wastewater and treatment agent are stirred and mixed, and during the period, impurity particles floating on water surface are captured and collected by floating particle capture assembly;Mixed wastewater enters water channel 9 by inlet pipe 22, and is filtered by filter screen 10 and is sent back to stirring barrel 2 by outlet pipe 23, and is discharged by drain 4 after being filtered for a set time.
[0028] The floating particle capturing assembly in the amino acid feed production wastewater recycling device of embodiment 1 comprises a suspension bracket 11 fixed on one side of the connecting sleeve 6, and a fishing box 12 is arranged below the suspension bracket 11. The fishing box 12 comprises a horizontal bottom plate 13 and a side frame 14 arranged at the edge of the bottom plate 13. The side frame 14 is provided with two openings, one of which is an impurity inlet, and the other is provided with a filter plate 15. The bottom plate 13 and the filter plate 15 are both in a mesh structure, and the side frame 14 can also be in a mesh structure. A lifting mechanism is arranged on the suspension bracket 11 to vertically lift the fishing box 12. During use, the lifting mechanism drives the fishing box 12 to move downward, so that the filter plate 15 is partially submerged in the water surface, and the impurity particles floating during stirring are captured by the filter plate 15. The lifting mechanism can fine-tune the filter plate 15 according to the water level to ensure the best interception position. The floating particle capturing assembly can be provided with 1-4 sets according to the use requirements.
[0029] In the amino acid feed production wastewater recycling device of embodiment 3, the fishing box 12 further comprises a top plate fixedly connected with the side frame 14. The lifting mechanism is a first air cylinder 16, and the power output end of the first air cylinder 16 is fixedly connected with the top plate or the bottom plate 13 of the fishing box 12. The driving mechanism is a driving motor 17, and the power output end of the driving motor 17 is connected and driven with the upper end of the rotating rod 7 through a bevel gear structure.
[0030] In the amino acid feed production wastewater recycling device of embodiment 4, a bearing frame 18 is fixedly arranged on the outer periphery of the stirring barrel 2. At least two second air cylinders 19 or second oil cylinders are fixedly arranged on the bearing frame 18. The power output end of the second air cylinder 19 or the second oil cylinder is fixedly connected with the cover plate 5 upward, so that the cover plate 5 can be vertically lifted and covers the water inlet 3 of the stirring barrel 2. In this way, it is convenient to remove the impurity particles in the fishing box by lifting the cover plate after work, and it is also convenient to maintain the rotating rod, the stirring blade and other parts.
[0031] In the amino acid feed production wastewater recycling device of embodiment 5, a sealing gasket 20 is fixedly arranged at the bottom of the cover plate 5 and matched with the water inlet 3 of the stirring barrel 2. An activated carbon plate 21 is fixedly arranged at the bottom of the sealing gasket 20. The sealing gasket 20 and the activated carbon plate 21 are both provided with through holes for the connecting sleeve 6 to pass downward. Before stirring and mixing, the cover plate 5 is covered on the water inlet 3 by the lifting mechanism, and the sealing gasket 20 and the activated carbon plate 21 are just clamped and sealed with the water inlet 3 to block and absorb the harmful gas floating during work.
[0032] The water inlet pipe 22 is provided with a water inlet valve 24 and a water inlet pump 26, the water outlet pipe 23 is provided with a water outlet valve 25 and a water outlet pump 27, and the drainage pipe 28 is connected to the drainage port 4 of the stirring barrel 2 and is provided with a drainage valve 29.
[0033] In the wastewater recycling device for amino acid feed production of the embodiment 7, the filter screen 10 cleaning mechanism includes two sliding grooves 30 respectively arranged on the upper and lower sides of the water flow channel 9 along the water flow direction, a sliding block 31 is arranged in each sliding groove 30, the filter screen 10 is detachably installed between the two sliding blocks 31, a resilient component 32 (such as a spring) is arranged between each sliding block 31 and one end of the corresponding sliding groove 30, a pushing component is arranged between each sliding block 31 and the other end of the corresponding sliding groove 30, and the two pushing components act synchronously to push the sliding block 31 to drive the filter screen 10 to reciprocate in the sliding groove 30 to form vibration, thereby shaking off the impurity particles attached to the filter screen 10 and effectively preventing the filter screen 10 from being blocked.
[0034] In the wastewater recycling device for amino acid feed production of the embodiment 8, the pushing component is a cam 33, a first motor is fixedly arranged above the bottom plate 13 to drive the cam 33 to rotate, a transmission rod is connected to the power output end of the first motor downward, and the two cams 33 are fixedly sleeved on the transmission rod.
[0035] In the wastewater recycling device for amino acid feed production of the embodiment 9, the filter screen 10 includes at least two filter segments 34, the upper and lower ends of the filter segment 34 are respectively slidably connected between the two sliding blocks 31 along the direction perpendicular to the water flow direction, a maintenance opening is arranged on one side of the base 1 to facilitate the installation and removal of the filter segment 34, and a maintenance door 35 is arranged at the maintenance opening. After long-term use, the filter segment 34 that needs to be cleaned or replaced can be directly pulled out by opening the maintenance door 35.
[0036] In the wastewater recycling device for amino acid feed production of the embodiment 10, a medicine storage box 36 is arranged on one side of the stirring barrel 2, a medicine injection port 37 is arranged on the top of the medicine storage box 36, a medicine outlet is arranged on the bottom of the medicine storage box 36, the medicine outlet is connected to a medicine outlet pipe 38 that leads to the inner cavity of the stirring barrel 2, and a detector 39 for detecting the water quality is arranged on one side of the drainage port 4 of the stirring barrel 2. A metering pump is arranged in the medicine storage box 36, which can accurately control the amount of pumped liquid without manual measurement. The detector 39 can detect whether the water quality meets the standard to control the drainage time of the stirring barrel 2.
[0037] Working principle: the utility model discloses a kind of wastewater recycling device for amino acid feed production, when using, first, wastewater and treatment reagent are injected into stirring barrel 2 (treatment reagent can also be supplied separately by storage box 36) through water inlet 3;Then second cylinder descends, drive cover plate vertical drop, until completely cover in water inlet 3;After that, driving motor 17 starts, its power output end drives rotating rod 7 vertical rotation through bevel gear structure, further drive stirring blade 8 rotate in stirring barrel 2, fully mix wastewater and treatment reagent.
[0038] During stirring, impurity particles floating on water surface can be moved by water flow;To capture these impurity particles, floating particle capture assembly starts to work;First cylinder 16 drives fishing box 12 vertical lifting, so that filter plate 15 is partially immersed in water surface, because filter plate 15 and bottom plate 13 are both mesh structure, impurity particles floating during stirring can be intercepted by filter plate 15 and collected in fishing box 12;At the same time, lifting mechanism can be fine-tuned according to water level, to ensure that filter plate 15 always keeps in the best interception position.
[0039] After stirring, water inlet valve 24 and water inlet pump 26, water outlet valve 25 and water outlet pump 27 are opened, mixed wastewater enters water channel 9 through water inlet pipe 22 and is filtered by filter screen 10, to remove suspended solids and impurities therein;To improve filtering effect, filter screen 10 cleaning mechanism starts to work;First motor drives transmission rod to rotate, to drive two cams 33 to act synchronously, to push sliding block 31 to drive filter screen 10 to reciprocate in sliding groove 30 to form vibration, to shake off impurity particles adhered thereon, to prevent filter screen 10 from being blocked;Filtered wastewater is sent back to stirring barrel 2 by water outlet pipe 23. The process is circularly carried out until reaching the set cycle time or water quality reaches the preset standard. During the cycle, detector 39 monitors water quality of wastewater in real time, when water quality meets the standard, control water outlet valve 29 of stirring barrel 2 is opened, to discharge treated wastewater through water outlet pipe 28.
[0040] In summary, the utility model discloses a kind of wastewater recycling device for amino acid feed production, by reasonable structure design and component configuration, fully mixed wastewater and treatment reagent, impurity particles are effectively captured, wastewater is circularly filtered, and water quality is monitored in real time, etc. Function, to provide effective solution for wastewater treatment in the production process of amino acid feed.
[0041] Obviously, the described embodiments are part of the embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
Claims
1. An amino acid feed production wastewater recycling device, characterized in that: it comprises a base and a stirring barrel fixed above the base, the top of the stirring barrel is provided with a water inlet, the bottom of the stirring barrel is provided with a water outlet, a horizontal cover plate is arranged above the water inlet, the middle of the cover plate extends downward to form a connecting sleeve, a rotating rod is coaxially arranged in the connecting sleeve, stirring blades are fixed on the outer periphery of the rotating rod, and a floating particle capturing assembly for capturing floating impurity particles on the water surface is arranged between the stirring blades and the cover plate; a water channel is arranged in the base, the water channel is communicated with the inner cavity of the stirring barrel through a water inlet pipe and a water outlet pipe at both ends, a filter assembly is arranged in the water channel, and the filter assembly comprises a filter screen arranged in the water channel and a filter screen cleaning mechanism arranged between the filter screen and the water channel; the top of the cover plate is provided with a driving mechanism for driving the vertical rotation of the rotating rod. The floating particle capturing assembly comprises a suspension bracket fixed on one side of the connecting sleeve, and a fishing box is arranged below the suspension bracket, the fishing box comprises a horizontal bottom plate and a side frame arranged at the edge of the bottom plate, openings are arranged on both sides of the side frame, one of the openings is arranged as an impurity inlet, a filter plate is arranged at the other opening, and the bottom plate and the filter plate are both net structures; a lifting mechanism for driving the vertical lifting of the fishing box is arranged on the suspension bracket. The lifting mechanism is a first air cylinder, the power output end of the first air cylinder is fixedly connected with the fishing box; the driving mechanism is a driving motor, and the power output end of the driving motor is connected and driven with the upper end of the rotating rod through a bevel gear structure. A bearing frame is fixedly arranged on the outer periphery of the stirring barrel, at least two second air cylinders or second oil cylinders are fixedly arranged on the bearing frame, and the power output end of each second air cylinder or second oil cylinder is fixedly connected with the cover plate upward.
2. The amino acid feed production wastewater recycling apparatus according to claim 1, characterized by: A sealing gasket matched with the water inlet of the stirring barrel is fixedly arranged at the bottom of the cover plate, an activated carbon plate is fixedly arranged at the bottom of the sealing gasket, and through holes for the downward penetration of the connecting sleeve are arranged on the sealing gasket and the activated carbon plate.
3. The amino acid feed production wastewater recycling apparatus according to claim 2, characterized by: A water inlet valve and a water inlet pump are arranged on the water inlet pipe, a water outlet valve and a water outlet pump are arranged on the water outlet pipe, a water outlet pipe is connected with the water outlet of the stirring barrel, and a water outlet valve is arranged on the water outlet pipe.
4. The amino acid feed production wastewater recycling apparatus according to claim 1, characterized by: The filter screen cleaning mechanism comprises two sliding grooves respectively arranged on the upper and lower sides of the water channel along the flowing direction of the water body, a sliding block is arranged in each sliding groove in a matched mode, the filter screen is detachably mounted between the two sliding blocks, an elastic component is arranged between each sliding block and one end of the corresponding sliding groove, and a pushing component is arranged between each sliding block and the other end of the corresponding sliding groove.
5. The amino acid feed production wastewater recycling apparatus according to claim 4, characterized by: The pushing component is a cam, a first motor for driving the rotation of the cam is fixedly arranged above the bottom plate, a transmission rod is connected downward to the power output end of the first motor, and the two cams are fixedly sleeved on the transmission rod.
6. The amino acid feed production wastewater recycling apparatus according to claim 1, characterized by: The filter screen comprises at least two filter sections, the upper and lower ends of each filter section are slidably matched with the two sliding blocks along the direction perpendicular to the flowing direction of the water body, an inspection opening for facilitating the mounting and dismounting of the filter sections is arranged on one side of the base, and an inspection door is arranged at the inspection opening.
7. The amino acid feed production wastewater recycling apparatus according to claim 1, characterized by: A medicine storage box is arranged on one side of the stirring barrel, a medicine injection opening is arranged at the top of the medicine storage box, a medicine outlet opening is arranged at the bottom of the medicine storage box, a medicine outlet pipe connected with the inner cavity of the stirring barrel is arranged at the medicine outlet opening, and a water quality detector is arranged on one side of the water outlet of the stirring barrel.
8. The amino acid feed production wastewater recycling apparatus according to claim 7, characterized by: 9. The amino acid feed production wastewater recycling apparatus according to claim 7, characterized by: 10. The amino acid feed production wastewater recycling apparatus according to claim 1, characterized by: