Ultrasonic etching accelerating and homogenizing reactor
By installing an ultrasonic vibrating plate inside the etching chamber and starting the ultrasonic generator, the problem of etching uniformity that cannot be achieved by chemical pumping or air bubbling is solved, realizing uniform distribution of chemicals in the etching tank and uniformity and efficiency of the etched surface.
Patent Information
- Application Number
- CN202423063145.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the prior art, chemical pumping or air bubbling cannot ensure that the reaction conditions of the workpiece in the etching reaction tank are consistent, resulting in differences in the degree of etching. Furthermore, the water-insoluble reactants cannot be dissolved in time, affecting the uniformity and efficiency of the etching reaction.
An ultrasonic etching-accelerated homogenization reactor is used. By installing an ultrasonic vibrating plate inside the etching chamber, the ultrasonic generator excites the movement of water molecules, achieving uniform distribution of the reagent. High-frequency, high-amplitude vibration impacts remove water-insoluble reactants, ensuring the consistency and uniformity of the etched surface.
It achieves uniformity of chemical concentration, temperature and impact force in the etching tank, ensuring uniformity and efficiency of the etching reaction on the workpiece surface, resulting in a smooth and flat etched surface. The device has a simple structure, is easy to operate, and allows for quick assembly and disassembly of components.
Smart Images
Figure CN223522677U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic etching technical field, concretely relates to ultrasonic etching acceleration homogenization reactor. BACKGROUND
[0002] Etching industry generally uses soak method to etch metal or glass etc., and the soak process promotes the flow of the liquid medicine through liquid medicine pump injection or air bubbling, so as to make the etching reaction uniform, but no matter how to adjust the flow, direction and angle, the liquid medicine pump injection or air bubbling cannot make the reaction conditions of the workpiece in the etching reaction tank consistent, including concentration, temperature and impact force, resulting in the difference in the etching degree of the workpiece surface. SUMMARY
[0003] The utility model discloses an ultrasonic etching acceleration homogenization reactor, which solves the problems in the background art.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] The ultrasonic etching acceleration homogenization reactor comprises an etching box, a supporting plate is installed on one side of the outer wall of the etching box, an ultrasonic generator is installed at one end of the top of the supporting plate, opposite two places of the inner wall of the etching box are both clamped with side ultrasonic vibration plates, the inner wall of the etching box is clamped with a front ultrasonic vibration plate between the two groups of side ultrasonic vibration plates, a bottom ultrasonic vibration plate is installed on one side of the front ultrasonic vibration plate, the front ultrasonic vibration plate, the bottom ultrasonic vibration plate and the two groups of side ultrasonic vibration plates are all clamped with the etching box through a mounting mechanism, the mounting mechanism comprises a spring pressing assembly and a torsion assembly, the spring pressing assembly is used for locking the positions of the front ultrasonic vibration plate, the bottom ultrasonic vibration plate and the two groups of side ultrasonic vibration plates, and the torsion assembly is used for unlocking the locking of the front ultrasonic vibration plate, the bottom ultrasonic vibration plate and the two groups of side ultrasonic vibration plates.
[0006] As a preferred scheme of the utility model, the spring pressing assembly comprises a plurality of connecting grooves formed in the top of the etching box, connecting plates are slidably connected to the inner sides of the connecting grooves, two groups of the connecting plates are respectively installed at the top ends of the two groups of side ultrasonic vibration plates, another group of the connecting plates is installed at the top end of the front ultrasonic vibration plate, first rubber pads are embedded and installed at the bottom ends of the connecting plates, and the interiors of the two groups of first rubber pads are both formed with butt joints.
[0007] As the preferred scheme of the utility model, one side of the connecting plate is provided with a clamping block at the butt joint hole, a clamping groove is formed in the etching box inside corresponding to the butt joint hole, the clamping block and the clamping groove are in sliding connection, a locking groove is formed in one side of the clamping groove inside the etching box, a rotating rod is rotatably connected to the locking groove inner side, and the rotating rod is provided with a pressing block on the outer side.
[0008] As the preferred scheme of the utility model, one side of the connecting plate is provided with a clamping block at the butt joint hole, a clamping groove is formed in the etching box inside corresponding to the butt joint hole, the clamping block and the clamping groove are in sliding connection, a locking groove is formed in one side of the clamping groove inside the etching box, a rotating rod is rotatably connected to the locking groove inner side, and the rotating rod is provided with a pressing block on the outer side.
[0009] As the preferred scheme of the utility model, one side of the connecting plate is provided with a clamping block at the butt joint hole, a clamping groove is formed in the etching box inside corresponding to the butt joint hole, the clamping block and the clamping groove are in sliding connection, a locking groove is formed in one side of the clamping groove inside the etching box, a rotating rod is rotatably connected to the locking groove inner side, and the rotating rod is provided with a pressing block on the outer side.
[0010] As the preferred scheme of the utility model, one side of the connecting plate is provided with a clamping block at the butt joint hole, a clamping groove is formed in the etching box inside corresponding to the butt joint hole, the clamping block and the clamping groove are in sliding connection, a locking groove is formed in one side of the clamping groove inside the etching box, a rotating rod is rotatably connected to the locking groove inner side, and the rotating rod is provided with a pressing block on the outer side.
[0011] As the preferred scheme of the utility model, one side of the connecting plate is provided with a clamping block at the butt joint hole, a clamping groove is formed in the etching box inside corresponding to the butt joint hole, the clamping block and the clamping groove are in sliding connection, a locking groove is formed in one side of the clamping groove inside the etching box, a rotating rod is rotatably connected to the locking groove inner side, and the rotating rod is provided with a pressing block on the outer side.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] 1、In the utility model, through starting ultrasonic generator cooperation positive face ultrasonic vibration board, bottom ultrasonic vibration board and two group side ultrasonic vibration board carry out etching operation, simple structure, convenient operation, guarantee the concentration, temperature, impact force of each place drug solution in etching groove are even, the reaction product dissolved in water or insoluble in water produced on the surface of workpiece is dissolved in time or carried away by drug solution high frequency high amplitude vibration impact in time and will not adhere to the surface of workpiece, guarantee the consistency, uniformity, high efficiency of workpiece surface etching reaction, make etching surface smooth, and the component is disassembled and assembled fast and convenient to maintain.
[0014] 2、The utility model discloses a first knob can be closed to avoid mistaken touch through the cooperation of the clamping groove, the translation block and the translation groove to cover the operation groove when the clamping is completed, and the magnetic block and the iron block are adsorbed. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the front ultrasonic vibration plate and the bottom ultrasonic vibration plate three-dimensional structure schematic diagram of the utility model;
[0017] Figure 3 It is the connection plate and etching box partial three-dimensional structure schematic diagram of the utility model;
[0018] Figure 4 It is the closure plate and first torsion plate partial three-dimensional structure schematic diagram of the utility model;
[0019] Figure 5 It is the installation mechanism partial sectional structure schematic diagram of the utility model.
[0020] In the drawing: 1, etching box;2, supporting plate;3, ultrasonic generator;4, side ultrasonic vibration plate;5, front ultrasonic vibration plate;6, bottom ultrasonic vibration plate;7, elastic pressing block;8, fixed plate;9, connecting spring;10, first slope;11, abutment plate;12, reset torsion spring;13, second slope;14, limiting plate;15, first knob;16, connecting plate;17, first rubber pad;18, clamping block;19, rotating rod;20, closure plate;21, translation block;22, magnetic block. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be described below in a clear and complete manner in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] Embodiment:
[0023] Please refer to Figures 1-5 The utility model provides a technical scheme:
[0024] The ultrasonic etching accelerated homogenization reactor comprises an etching box 1, a supporting plate 2 is arranged on one side of the outer wall of the etching box 1, a front ultrasonic vibration plate 5, a bottom ultrasonic vibration plate 6 and two groups of side ultrasonic vibration plates 4 are clamped to the etching box 1 through mounting mechanisms, the mounting mechanisms comprise elastic pressing assemblies and torsion assemblies, the elastic pressing assemblies are used for locking the positions of the front ultrasonic vibration plate 5, the bottom ultrasonic vibration plate 6 and the two groups of side ultrasonic vibration plates 4, and the torsion assemblies are used for unlocking the front ultrasonic vibration plate 5, the bottom ultrasonic vibration plate 6 and the two groups of side ultrasonic vibration plates 4. When the device is used, etching operation can be performed by starting an ultrasonic generator 3 in cooperation with the front ultrasonic vibration plate 5, the bottom ultrasonic vibration plate 6 and the two groups of side ultrasonic vibration plates 4, the device is simple in structure and convenient to operate, the concentration, temperature and impact force of the medicine solution in the etching tank are uniform, the water-soluble or water-insoluble reaction substances generated on the surface of the workpiece are dissolved or carried away by the high-frequency and high-amplitude vibration of the medicine solution in time and cannot adhere to the surface of the workpiece, the consistency, uniformity and efficiency of the etching reaction on the surface of the workpiece are ensured, the etching surface is smooth and flat, and the parts can be quickly disassembled and maintained.
[0025] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 3 , an ultrasonic generator 3 is arranged at one end of the top of the supporting plate 2, two groups of side ultrasonic vibration plates 4 are lapped on the inner wall of the etching box 1, a front ultrasonic vibration plate 5 is lapped between the two groups of side ultrasonic vibration plates 4, and a bottom ultrasonic vibration plate 6 is arranged on one side of the front ultrasonic vibration plate 5. First, the corresponding side ultrasonic vibration plates 4, front ultrasonic vibration plates 5 and bottom ultrasonic vibration plates 6 are arranged in the X, Y and Z directions of the bottom, front and side of the soaking reaction tank, and the side ultrasonic vibration plates 4, front ultrasonic vibration plates 5 and bottom ultrasonic vibration plates 6 are corrosion-resistant ultrasonic vibration plates. After the ultrasonic generator 3 is started, the water molecules are activated by ultrasonic vibration in different directions, and the uniform distribution of the medicine solution in the reaction tank is rapidly promoted. Meanwhile, the high-frequency and high-amplitude ultrasonic vibration can ensure that the water-soluble or water-insoluble reaction substances generated on the surface of the workpiece are dissolved or carried away by the high-frequency and high-amplitude vibration of the medicine solution in time and cannot adhere to the surface of the workpiece, so that the etching reaction on the surface of the workpiece is uniformly and efficiently performed.
[0026] In the embodiment, as shown in Figure 2 , Figure 3 and Figure 4As shown, the elastic pressing assembly includes multiple sets of connecting grooves arranged on the top of the etching box 1, and the connecting plates 16 are slidably connected to the inner sides of the connecting grooves. Two sets of the connecting plates 16 are respectively arranged at the top ends of the two sets of side ultrasonic vibration plates 4, and the other set of the connecting plate 16 is arranged at the top end of the front ultrasonic vibration plate 5. The bottom end of the connecting plate 16 is embedded with the first rubber pad 17, and the inner sides of the two sets of the first rubber pads 17 are provided with the butt joint holes. Then, when assembling, the connecting plates 16 can be pushed to the etching box 1, the clamping blocks 18 are pushed into the inner sides of the clamping grooves, the connecting plates 16 are continuously extruded, the clamping blocks 18 enter the inner sides of the locking grooves and contact the elastic pressing blocks 7, the first slopes 10 on the two are extruded, the elastic pressing blocks 7 are forced to rotate around the rotating rods 19, the connecting springs 9 are stretched, and after the clamping blocks 18 contact the abutting plates 11, the first slopes 10 and the second slopes 13 are extruded, the abutting rods drive the reset torsion springs 12 to retract, and the abutting plates 11 are completely retracted to the inner sides of the retraction grooves.
[0027] In this embodiment, as shown in Figure 3 、 Figure 4 and Figure 5 , the connecting plate 16 is provided with the clamping block 18 at one side of the butt joint hole, the etching box 1 is provided with the clamping groove corresponding to the butt joint hole in the inner side, the clamping block 18 is slidably connected to the clamping groove, the etching box 1 is provided with the locking groove at one side of the clamping groove in the inner side, the rotating rod 19 is rotatably connected to the inner side of the locking groove, the elastic pressing block 7 is sleeved to the outer side of the rotating rod 19, further, until the abutting groove is close to the retraction groove, the abutting plate 11 is popped out to the inner side of the abutting groove by the reset torsion spring 12, at this time, the two sets of the connecting plates 16 are loosened, the first rubber pad 17 rebounds to drive the clamping block 18 to move back to the abutting plate 11, and the abutting plate 11 is fixedly abutted to the inner wall of the abutting groove, so that the side ultrasonic vibration plate 4, the front ultrasonic vibration plate 5 and the bottom ultrasonic vibration plate 6 are locked.
[0028] In this embodiment, as shown in Figure 3 、 Figure 4 and Figure 5As shown, one side of the elastic block 7 is provided with a connecting groove, the inner wall of the locking groove is provided with a fixed plate 8 on one side, the connecting groove inner wall and the fixed plate 8 are provided with a connecting spring 9, the abutting surface of the clamping block 18 and the elastic block 7 is provided with a first slope surface 10 which abuts with each other, the first slope surface 10 of the elastic block 7 is provided with a retraction groove inside, the retraction groove is rotatably connected with an abutting rod inside, the abutting rod is provided with an abutting plate 11 outside, the abutting rod and the retraction groove inner wall are provided with a reset torsion spring 12, the first slope surface 10 of the clamping block 18 is provided with an abutting groove inside, one side of the abutting plate 11 is provided with a second slope surface 13 which corresponds to the abutting of the first slope surface 10, the torsion assembly includes a limiting groove provided on one side of the inner wall of the locking groove, the end of the elastic block 7 away from the first slope surface 10 is provided with a limiting plate 14 which is slidingly connected with the limiting groove, the inside of the etching box 1 is provided with an operation groove on one side of the locking groove, the end of the rotating rod 19 extending to the inside of the operation groove is provided with a first knob 15, further, when it is necessary to disengage the abutting locking of the connecting plate 16 for maintenance, the first knob 15 is twisted to drive the rotating rod 19 to rotate, the elastic block 7 is actively rotated, the abutting plate 11 is dragged away from the inner wall of the abutting groove, at this time, the first rubber pad 17 is completely reset and rebounds, the clamping block 18 continues to move, after the abutting groove and the retraction groove are misaligned, the abutting plate 11 will not be clamped into the inside of the abutting groove, the connecting plate 16 abutting the etching box 1 is pulled open, and the side ultrasonic vibration plate 4, the front ultrasonic vibration plate 5 and the bottom ultrasonic vibration plate 6 can be maintained or replaced.
[0029] In this embodiment, as shown in Figure 3 、 Figure 4 and Figure 5 , the outer wall of the etching box 1 is arranged with a plurality of closed grooves, the closed groove is slidingly connected with a closed plate 20 inside, the inner wall of the closed groove is provided with a translation groove on one side, one end of the closed plate 20 is provided with a translation block 21 which is slidingly connected with the translation groove, one end of the closed plate 20 is embeddedly installed with a magnetic block 22, the inner wall of the closed groove is embeddedly installed with an iron block which is adsorbed with the magnetic block 22, one side of the closed plate 20 is provided with a buckling groove, further, when the clamping is completed, the buckling groove can also be buckled to cooperate with the translation block 21 and the translation groove to drive the closed plate 20 to cover the operation groove, at this time, the magnetic block 22 and the iron block are adsorbed, and the first knob 15 is closed to avoid accidental touch.
[0030] The implementation principle of the ultrasonic etching accelerated homogenization reactor of the embodiment of the present application is that corresponding side ultrasonic vibration plates 4, front ultrasonic vibration plates 5 and bottom ultrasonic vibration plates 6 are installed in X, Y and Z three directions of the bottom surface, the front surface and the side surface in the soaking reaction tank, and the side ultrasonic vibration plates 4, the front ultrasonic vibration plates 5 and the bottom ultrasonic vibration plates 6 are all corrosion-resistant ultrasonic vibration plates; after the ultrasonic generator 3 is started, the water molecule movement is activated through ultrasonic vibration in different directions, and the uniform distribution of the medicine solution in the reaction tank is quickly promoted; meanwhile, the high-frequency and high-amplitude ultrasonic vibration can ensure that the water-soluble or water-insoluble reactants generated on the surface of the workpiece are dissolved or carried away by the high-frequency and high-amplitude impact of the medicine solution in time without adhering to the surface of the workpiece, so that the uniform and efficient etching reaction of the surface of the workpiece is ensured; when assembling, the connecting plates 16 can be pushed to the etching box 1, the clamping blocks 18 are pushed into the clamping grooves in the order, the connecting plates 16 are continuously extruded, the clamping blocks 18 enter the locking grooves and contact the elastic pressing blocks 7 as the first rubber pads 17 retract, the first inclined surfaces 10 on the two are extruded, the elastic pressing blocks 7 are forced to rotate around the rotating rods 19, the connecting springs 9 are stretched, after the clamping blocks 18 contact the abutting plates 11, the first inclined surfaces 10 and the second inclined surfaces 13 are extruded, the abutting rods drive the return torsion springs 12 to retract, the abutting plates 11 are completely retracted to the inside of the retraction grooves, until the abutting grooves are close to the retraction grooves, the abutting plates 11 are popped out to the inside of the abutting grooves by the return torsion springs 12, at this time, the two sets of connecting plates 16 are loosened, the first rubber pads 17 rebound to drive the clamping blocks 18 to move back to the abutting plates 11 and abut against the inner walls of the abutting grooves to be fixed, the side ultrasonic vibration plates 4, the front ultrasonic vibration plates 5 and the bottom ultrasonic vibration plates 6 are locked, when the abutting plates 11 are dragged away from the inner walls of the abutting grooves, the first rubber pads 17 are completely reset, the clamping blocks 18 continue to move, the abutting grooves are misaligned with the retraction grooves, the abutting plates 11 will not be clamped into the inside of the abutting grooves, the connecting plates 16 attached to the etching box 1 are pulled apart, and the side ultrasonic vibration plates 4, the front ultrasonic vibration plates 5 and the bottom ultrasonic vibration plates 6 can be maintained or replaced, when the clamping is completed, the flat translation block 21 and the flat translation groove can be buckled to drive the closing plate 20 to cover the operation groove, at this time, the magnetic blocks 22 and the iron blocks are adsorbed, the first knob 15 is closed to avoid accidental touch.
[0031] The control mode of the utility model is controlled through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the power supply also belongs to the public knowledge in the field, and the utility model is used to protect the mechanical device, so the control mode and the circuit connection of the utility model will not be explained in detail.
[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic etching accelerated homogenization reactor comprising an etching tank (1), characterized in that: The side of the outer wall of the etching box (1) is provided with a supporting plate (2), one end of the top of the supporting plate (2) is provided with an ultrasonic generator (3), the opposite two places of the inner wall of the etching box (1) are both provided with a side ultrasonic vibration plate (4), the inner wall of the etching box (1) between the two groups of side ultrasonic vibration plates (4) is provided with a front ultrasonic vibration plate (5), one side of the front ultrasonic vibration plate (5) is provided with a bottom ultrasonic vibration plate (6), the front ultrasonic vibration plate (5), the bottom ultrasonic vibration plate (6) and the two groups of side ultrasonic vibration plates (4) are all clamped with the etching box (1) through a mounting mechanism, the mounting mechanism comprises a spring pressing assembly and a torsion assembly, the spring pressing assembly is used for locking the positions of the front ultrasonic vibration plate (5), the bottom ultrasonic vibration plate (6) and the two groups of side ultrasonic vibration plates (4), and the torsion assembly is used for unlocking the front ultrasonic vibration plate (5), the bottom ultrasonic vibration plate (6) and the two groups of side ultrasonic vibration plates (4).
2. The ultrasonic etch acceleration homogenization reactor of claim 1, wherein: The spring pressing assembly comprises a plurality of connecting grooves formed in the top of the etching box (1), the inner side of the connecting groove is slidably connected with a connecting plate (16), two groups of the connecting plates (16) are respectively arranged at the top ends of the two groups of side ultrasonic vibration plates (4), and the other group of the connecting plate (16) is arranged at the top end of the front ultrasonic vibration plate (5), the bottom end of the connecting plate (16) is embeddedly provided with a first rubber pad (17), and the interiors of the two groups of first rubber pads (17) are both provided with a butt joint hole.
3. The ultrasonic etch acceleration homogenization reactor of claim 2, wherein: One side of the connecting plate (16) is provided with a clamping block (18) at the butt joint hole, a clamping groove is formed in the etching box (1) corresponding to the butt joint hole, the clamping block (18) and the clamping groove are slidably connected, a locking groove is formed in one side of the clamping groove in the etching box (1), a rotating rod (19) is rotatably connected to the inner side of the locking groove, and the outer side of the rotating rod (19) is sleeved with a spring pressing block (7).
4. The ultrasonic etch acceleration homogenization reactor of claim 3, wherein: One side of the spring pressing block (7) is provided with a connecting groove, a fixed plate (8) is arranged on one side of the inner wall of the locking groove, a connecting spring (9) is arranged between the inner wall of the connecting groove and the fixed plate (8), and the abutting surfaces of the clamping block (18) and the spring pressing block (7) are both provided with first inclined surfaces (10) which are abutted with each other.
5. The ultrasonic etch acceleration homogenization reactor of claim 4, wherein: A retraction groove is formed in the first inclined surface (10) of the spring pressing block (7), a abutting rod is rotatably connected to the inner side of the retraction groove, the outer side of the abutting rod is sleeved with an abutting plate (11), a return torsion spring (12) is arranged between the abutting rod and the inner wall of the retraction groove, an abutting groove is formed in the first inclined surface (10) of the clamping block (18), and one side of the abutting plate (11) is provided with a second inclined surface (13) which is abutted with the first inclined surface (10).
6. The ultrasonic etch acceleration homogenization reactor of claim 5, wherein: The torsion assembly includes a limiting groove opened in one side of the inner wall of the locking groove, one end of the elastic pressing block (7) away from the first slope (10) is provided with a limiting plate (14) in sliding connection with the limiting groove, and the inside of the etching box (1) located on one side of the locking groove is provided with an operation groove, and one end of the rotating rod (19) extending to the inside of the operation groove is provided with a first rotary knob (15).
7. The ultrasonic etch acceleration homogenization reactor of claim 6, wherein: A plurality of sets of closing grooves are arranged and opened on the outer wall of the etching box (1), the closing grooves are in sliding connection with closing plates (20) on the inside, a translation groove is opened on one side of the inner wall of the closing groove, one end of the closing plate (20) is provided with a translation block (21) in sliding connection with the translation groove, a magnetic block (22) is embedded and installed on one end of the closing plate (20), an iron block is embedded and installed on the inner wall of the closing groove and is in adsorption with the magnetic block (22), and a pull-out groove is opened on one side of the closing plate (20).