Cotton carding device for cotton yarn spinning

By introducing a suction fan and hydraulic cylinder into the carding device for cotton yarn spinning, the problem of difficult cleaning of fine hairs and cotton lint during the carding process has been solved, achieving a highly efficient carding and cleaning process and improving the efficiency and stability of the device.

CN223522738UActive Publication Date: 2025-11-07CANGNAN BAOSHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202423068824.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-07
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing carding devices for cotton yarn spinning generate a large amount of fine lint and cotton fibers during the carding process, making cleaning difficult and affecting the normal use and carding efficiency of the device.

Method used

The design combines a suction fan and a hydraulic cylinder. Fine lint is adsorbed through the suction pipe and suction hood, and the lifting and lowering of the cover plate is controlled by the hydraulic cylinder to facilitate the cleaning of cotton lint. Combined with the feeding component, it prevents clogging and improves carding efficiency.

Benefits of technology

It effectively removes fine lint and cotton fibers, simplifies the cleaning process, improves the efficiency and stability of the carding device, prevents clogging, and enhances the carding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cotton yarns, in particular to a cotton carding device for cotton yarn spinning, which comprises a rack used for cotton yarn carding. The support is arranged on the front side of the rack, and a feeding assembly is arranged in the support and used for feeding and conveying cotton yarn. According to the cotton carding device for cotton yarn spinning, through the arrangement of the hydraulic cylinder, the cover plate and the dust removal mechanism, dust collection treatment can be conducted in the cotton yarn carding process, and the situation that follow-up cleaning is not convenient due to the fact that the number of internal cotton velvet and fine flocks is large is avoided; and meanwhile, a maintenance door is arranged on the rear side of the machine frame, a hydraulic cylinder switch is turned on after the maintenance door is opened, a cover plate is pulled to ascend and descend, and therefore workers can conveniently clean cotton velvet on the surface of the inner side of the cover plate, and the work efficiency is improved. In this way, the cover plate can be adjusted, and meanwhile workers can clean the cover plate conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cotton yarn field, concretely relates to a cotton yarn is combed with cotton device. BACKGROUND

[0002] Cotton yarn is the yarn that cotton fiber is processed by spinning process, is called cotton thread after plying, and the cotton device is used for processing cotton fiber and chemical fiber, belongs to textile machinery, according to spinning process flow, combing is an important process, the front process of carding machine is the opening and cleaning combined machine, and the rear process is the process flow of combing, the carding machine is to make fiber through pre-combing, main combing, then bar, after the roller, the tin forest, the doff combing, through the peeling mechanism, then is rolled in the upper portion of the cotton roller.

[0003] The existing cotton yarn is combed with cotton device, in the process of combing, a large amount of fine hair dust is generated inside, and the cover plate also remains more hair dust in the process of auxiliary carding, and too much fine hair dust and cotton in the inside, so that the cotton and fine hair dust are cleaned manually, and if not cleaned in time, the normal use of needle roller and cover plate and the carding efficiency of the carding device are affected.

[0004] Therefore, it is necessary to provide a cotton yarn is combed with cotton device to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model discloses a kind of cotton yarn is combed with cotton device, by opening air suction fan switch, negative pressure is generated using dust suction pipe and dust suction cover to the inside of rack is adsorbed, to collect some fine hair dust into dust removal tank, simultaneously, the rear side of rack has maintenance door, by opening maintenance door then opening hydraulic cylinder switch, lifting cover plate is pulled, to facilitate staff to clean the cotton in the inside surface of cover plate, so not only can adjust cover plate, but also facilitate staff to clean, to solve the problem that the existing cotton yarn is combed with cotton device in the above background art, in the process of combing, a large amount of fine hair dust is generated inside, and the cover plate also remains more hair dust in the process of auxiliary carding, simultaneously, too much fine hair dust and cotton in the inside, so that the cotton and fine hair dust are cleaned manually, and if not cleaned in time, the normal use of needle roller and cover plate and the carding efficiency of the carding device are affected.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of cotton yarn is combed with cotton device, including rack, for cotton yarn carding;

[0007] Support, set up in the front side of rack, the inside of the support is provided with feed assembly, for cotton yarn feed delivery;

[0008] The extrusion roller is arranged on the inner front side of the frame, the rear side of the extrusion roller is provided with a needle roller, the rear side of the needle roller is provided with a coarse-tooth roller, the rear side of the coarse-tooth roller is provided with a fine-tooth roller, the rear side of the fine-tooth roller is provided with a tin roller and a doffer, and the upper side of the frame is provided with a hydraulic cylinder.

[0009] The dust removal mechanism is arranged on the upper side of the frame.

[0010] Preferably, the feeding assembly comprises a feeding hopper, the feeding hopper is arranged in the support, the rear side of the feeding hopper is provided with a servo motor, the output end of the servo motor is fixedly connected with a transmission rod, and the outer sides of the transmission rod are fixedly connected with baffles.

[0011] Preferably, the front end of the transmission rod is fixedly connected with a first rotating disc, the outer side of the first rotating disc is sleeved with a transmission belt, the inner side of the transmission belt is provided with a second rotating disc, the inner side of the second rotating disc is fixedly connected with a pressing roller, and the inner side of the support is fixedly connected with a conveying frame.

[0012] Preferably, the inner side of the support is provided with a first driving motor, the output end of the first driving motor is fixedly connected with a first gear assembly, and the extrusion roller is fixedly connected with the first gear assembly.

[0013] Preferably, the inner side of the frame is provided with a second driving motor, the output end of the second driving motor is fixedly connected with a second gear set, and the inner side of the second gear set is fixedly connected with the needle roller and the coarse-tooth roller.

[0014] Preferably, the dust removal mechanism comprises a dust removal box, the dust removal box is fixedly arranged on the rear side of the frame, the inner side of the dust removal box is provided with an air suction fan, the inner side of the dust removal box is slidably connected with a filter screen, the front side of the dust removal box is fixedly connected with a dust suction pipe, one end of the dust suction pipe is fixedly connected with a dust suction cover, and the dust suction cover is arranged on the outer side of the tin roller.

[0015] In the above technical scheme, the technical effects and advantages of the utility model are provided.

[0016] 1. Through the arrangement of the hydraulic cylinder, the cover plate and the dust removal mechanism, dust suction treatment can be performed during the process of carding cotton yarn, the amount of internal lint and fine hair scraps can be reduced, subsequent cleaning is facilitated, by turning on the air suction fan switch, negative pressure is generated, the dust suction pipe and the dust suction cover are used to adsorb the inside of the frame, thereby collecting some fine hair scraps into the dust removal box, and the rear side of the frame is provided with a maintenance door, by turning on the hydraulic cylinder switch after opening the maintenance door, the cover plate is lifted, thereby facilitating the cleaning of the lint on the inner side surface of the cover plate by the staff, so that the cover plate can be adjusted and the staff can clean conveniently.

[0017] 2、Through the setting of the feeding assembly, the cotton yarn feeding is facilitated, and the blocking situation is prevented, the cotton yarn is put into the feeding hopper, then the servo motor switch is opened, the transmission rod and the plurality of baffle plates outside are driven to rotate, so that the cotton yarn is sequentially conveyed, then the first rotating disc outside is driven to rotate through the rotation of the transmission rod, the second rotating disc inside is driven to rotate through the transmission belt outside the first rotating disc, so that the cotton yarn is compacted and conveyed by the compression wheel, so that the subsequent cotton combing is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below, obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the feeding assembly structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the baffle structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the internal structure of the rack of the utility model;

[0023] Figure 5 It is a schematic diagram of the dust removal mechanism structure of the utility model.

[0024] Explanation of reference signs:

[0025] 1, rack; 2, support; 3, feeding assembly; 301, feeding hopper; 302, servo motor; 303, transmission rod; 304, baffle; 305, first rotating disc; 306, transmission belt; 307, second rotating disc; 308, compression wheel; 309, conveying frame; 4, first drive motor; 5, first gear assembly; 6, extrusion roller; 7, second drive motor; 8, second gear set; 9, needle roller; 10, coarse toothed roller; 11, fine toothed roller; 12, cylinder; 13, doffer; 14, hydraulic cylinder; 15, cover plate; 16, dust removal mechanism; 1601, dust removal box; 1602, suction fan; 1603, filter screen; 1604, dust suction pipe; 1605, dust suction cover. DETAILED DESCRIPTION

[0026] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings.

[0027] The utility model provides a cotton yarn weaving is combbed cotton device as Figures 1-5 The utility model provides a cotton yarn weaving is combbed cotton device as

[0028] Support 2 is arranged at the front side of frame 1, and the inside of support 2 is provided with feeding assembly 3 for cotton yarn feeding and conveying.

[0029] Extrusion roller 6 is arranged at the inside front side of frame 1 and is used to compact cotton yarn, the inside front side of frame 1 is provided with extrusion roller 6, the rear side of extrusion roller 6 is provided with needle roller 9, the rear side of needle roller 9 is provided with coarse-tooth roller 10, the rear side of coarse-tooth roller 10 is provided with fine-tooth roller 11, the rear side of fine-tooth roller 11 is provided with tin forest 12 and doff 13, and the upper portion of frame 1 is provided with hydraulic cylinder 14, and the output end of hydraulic cylinder 14 is fixedly connected with cover plate 15.

[0030] Dust removal mechanism 16 is installed on the upper side of frame 1 and is used to remove dust, by opening suction fan 1602 switch, negative pressure is generated to use dust suction pipe 1604 and dust suction cover 1605 to adsorb the inside of frame 1, so that some fine hair dust is adsorbed into dust removal box 1601 to collect, and the rear side of frame 1 has a maintenance door, by opening the maintenance door and then opening the hydraulic cylinder 14 switch, the cover plate 15 is lifted, so that the staff can clean the inside surface of the cover plate 15, which can not only adjust the cover plate 15, but also facilitate the staff to clean.

[0031] As shown in Figure 1 , Figure 2 and Figure 3 , feeding assembly 3 includes feeding hopper 301, feeding hopper 301 is installed in the inside of support 2, the rear side of feeding hopper 301 is provided with servo motor 302, the output end of servo motor 302 is fixedly connected with transmission rod 303, the outside of transmission rod 303 is fixedly connected with baffle 304, by putting cotton yarn into feeding hopper 301, then opening servo motor 302 switch, transmission rod 303 and the outside of multiple baffle 304 are driven to rotate, so that the cotton yarn is conveyed in turn, and the blocking condition is avoided.

[0032] As shown in Figure 2 and Figure 3 , the front end of transmission rod 303 is fixedly connected with first rotating disc 305, the outside of first rotating disc 305 is sleeved with transmission belt 306, the inside of transmission belt 306 is provided with second rotating disc 307, the inside of second rotating disc 307 is fixedly connected with compression wheel 308, and the inside of support 2 is fixedly connected with conveying frame 309, the rotation of transmission rod 303 drives the outside of first rotating disc 305, the transmission belt 306 outside first rotating disc 305 drives the rotation of the other side of second rotating disc 307, so that the compression wheel 308 is driven to compact and convey the cotton yarn, so that subsequent combing is facilitated.

[0033] AsFigures 1-5 As shown, the inside of the support 2 is provided with a first drive motor 4, the output end of the first drive motor 4 is fixedly connected with a first gear assembly 5, the extrusion roller 6 is fixedly connected with the first gear assembly 5, by opening the first drive motor 4 switch, drive the first gear assembly 5, so that the two groups of extrusion roller 6 rotate with each other, so as to compact the cotton yarn conveying.

[0034] As shown in Figure 1 and Figure 4 The inside of the rack 1 is provided with a second drive motor 7, the output end of the second drive motor 7 is fixedly connected with a second gear group 8, the inner side of the second gear group 8 is fixedly connected with a needle roller 9 and a coarse tooth roller 10, by opening the second drive motor 7 switch, drive the second gear group 8 rotation, using the second gear group 8 rotation drive needle roller 9 and coarse tooth roller 10 rotate with each other, be pulled to the needle roller 9 and the coarse tooth roller 10, the cotton material is carded.

[0035] As shown in Figure 1 and Figure 5 The dust removal mechanism 16 includes a dust removal box 1601, the dust removal box 1601 is fixed on the rear side of the rack 1, the inner side of the dust removal box 1601 is provided with a suction fan 1602, the inside of the dust removal box 1601 is slidably connected with a filter screen 1603, the front side of the dust removal box 1601 is fixedly connected with a dust suction pipe 1604, one end of the dust suction pipe 1604 is fixedly connected with a dust suction cover 1605, the dust suction cover 1605 is arranged on the outside of the cylinder 12, by opening the suction fan 1602 switch, produce negative pressure using dust suction pipe 1604 and dust suction cover 1605 to the inside of the rack 1 is adsorbed, so as to some fine hair dust adsorbed into the dust removal box 1601 collection.

[0036] The utility model discloses a cotton ginning device for cotton yarn spinning, which belongs to the field of cotton ginning device for cotton yarn spinning, and comprises a rack 1, a first driving motor 4, a first gear assembly 5, a second driving motor 7, a second gear group 8, a needle roller 9, a coarse tooth roller 10, a fine tooth roller 11, a cylinder 12, a doffer 13, a cover plate 15, a hydraulic cylinder 14, a dust removal box 1601, a filter screen 1603, a dust suction pipe 1604, a dust suction cover 1605 and a dust suction fan 1602.

[0037] The above only describes some exemplary embodiments of the utility model through the way of illustration, without doubt, for ordinary skilled person in the art, under the condition of not deviating from the spirit and scope of the utility model, can modify the described embodiments in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection of the utility model claims.

Claims

1. A cotton yarn textile carding device characterized by: Including frame (1) for cotton yarn carding; Support (2) is arranged in front side of frame (1), the inside of support (2) is provided with feeding assembly (3), is used for cotton yarn feeding delivery; Extrusion roller (6) is arranged in the inside front side of frame (1), is used for compacting cotton yarn, the inside front side of frame (1) is provided with extrusion roller (6), the back side of extrusion roller (6) is provided with needle roller (9), the back side of needle roller (9) is provided with coarse-toothed roller (10), the back side of coarse-toothed roller (10) is provided with fine-toothed roller (11), the back side of fine-toothed roller (11) is provided with tin forest (12) and doffer (13), the upper side of frame (1) is provided with hydraulic cylinder (14), the output end of hydraulic cylinder (14) is fixedly connected with cover plate (15); Dust removal mechanism (16) is installed on the upper side of frame (1), is used for dust removal.

2. A cotton yarn textile carding device as claimed in claim 1, characterized in that: The feeding assembly (3) includes a feed hopper (301), the feed hopper (301) is installed inside the support (2), the back side of the feed hopper (301) is provided with a servo motor (302), the output end of the servo motor (302) is fixedly connected with a transmission rod (303), the outer side of the transmission rod (303) is fixedly connected with a baffle (304).

3. A cotton yarn textile carding device as claimed in claim 2, characterized in that: The front end of the transmission rod (303) is fixedly connected with a first turntable (305), the outer side of the first turntable (305) is sleeved with a transmission belt (306), the inside of the transmission belt (306) is provided with a second turntable (307), the inner side of the second turntable (307) is fixedly connected with a pinch roller (308), the inner side of the support (2) is fixedly connected with a conveying frame (309).

4. A cotton yarn textile carding device as claimed in claim 1, characterized in that: The inside of the support (2) is provided with a first drive motor (4), the output end of the first drive motor (4) is fixedly connected with a first gear assembly (5), the extrusion roller (6) is fixedly connected with the first gear assembly (5).

5. A cotton yarn textile carding device as claimed in claim 1, characterized in that: The inside of the frame (1) is provided with a second drive motor (7), the output end of the second drive motor (7) is fixedly connected with a second gear group (8), the inner side of the second gear group (8) is fixedly connected with a needle roller (9) and a coarse-toothed roller (10).

6. A cotton yarn textile carding device as claimed in claim 1, characterized in that: The dust removal mechanism (16) includes a dust removal box (1601), the dust removal box (1601) is fixed on the upper side of the frame (1), the inner side of the dust removal box (1601) is provided with a suction fan (1602), the inside of the dust removal box (1601) is slidably connected with a filter screen (1603), the front side of the dust removal box (1601) is fixedly connected with a dust suction pipe (1604), one end of the dust suction pipe (1604) is fixedly connected with a dust suction cover (1605), the dust suction cover (1605) is arranged on the outer side of the tin forest (12).