High-performance special steel wire rope plastic coating device
By introducing a cleaning mechanism and a liquid collection box into the wire rope coating device, the problem of dust or foreign matter on the surface of the wire rope affecting the coating quality is solved, achieving efficient coating effect and material collection.
Patent Information
- Application Number
- CN202422732188.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing wire rope coating equipment, dust or foreign matter may adhere to the surface of the wire rope during the coating process, affecting the coating quality and subsequent use.
A high-performance special steel wire rope coating device was designed, which includes a cleaning mechanism and a liquid collection box. The cleaning mechanism removes dust or foreign objects with a cleaning brush, and the liquid collection box collects the coating material to ensure the coating quality.
It effectively removes dust or foreign objects from the surface of steel wire ropes, improves coating quality, reduces cleaning difficulty, and avoids material waste.
Smart Images

Figure CN223522893U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire rope plastic coating technical field, concretely to a kind of high-performance special steel wire rope plastic coating device. BACKGROUND
[0002] Plastic-coated low-carbon steel wire has been widely used in production and life fields, such as packaging and bundling wire, fence net, plastic-coated steel wire woven products, etc. Then plastic-coated medium and high-carbon steel wire was developed and applied to the manufacture of steel wire rope. Plastic coating technology and process are developing, and the application field is expanding. Plastic coating production, as a pollution-free and high-benefit technology, is highly valued by people. Steel wire plastic coating is currently developing towards thin coating, low cost, multi-color and strong weather resistance.
[0003] The existing steel wire rope plastic coating device may have dust or foreign matter attached to the surface of the steel wire during plastic coating, which may affect the adhesion of the plastic coating material to the surface of the steel wire rope, thereby affecting the plastic coating quality of the surface of the steel wire rope and the subsequent normal use of the steel wire rope. Therefore, a high-performance special steel wire rope plastic coating device is proposed. SUMMARY
[0004] The utility model discloses a kind of high-performance special steel wire rope plastic coating devices, solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of high-performance special steel wire rope plastic coating device, including bottom plate, plastic coating box and drying oven, the plastic coating box and drying oven are all fixedly installed at the top of bottom plate, the plastic coating box feed side is provided with cleaning mechanism;
[0006] The cleaning mechanism includes a fixed ring, a fixed ring, a gear, a transmission assembly and a bracket, the bracket is arranged between the fixed ring and the fixed ring, and is fixedly installed at the top of the bottom plate, the motor is fixedly installed at the top of the bracket, the gear is in transmission connection with the motor, the fixed ring and the fixed ring are fixedly installed with ring gear plate one on the opposite side, the gear is engaged with the two ring gear plates one, the outer wall of the fixed ring and the fixed ring is rotatably provided with ring gear plate two, the inner wall of the fixed ring and the fixed ring is fixedly installed with fixed plate, the fixed plate is rotatably connected with the shaft, the outer wall of the shaft is fixedly installed with cleaning brush, the fixed ring two is penetrated on the fixed ring two, the fixed ring two is rotatably connected with the fixed ring two by bearing, one end of the fixed ring two is in transmission connection with the shaft by the transmission assembly, the other end of the fixed ring two is fixedly installed with gear two, the gear two is engaged with the ring gear plate two, the ring gear plate two and the bottom plate are fixedly connected with the support plate.
[0007] Preferably, the transmission assembly comprises a synchronous wheel one, a synchronous wheel two and a synchronous belt, the synchronous wheel one is fixedly installed at the one end of the connecting shaft, the synchronous wheel two is fixedly installed at the one end of the rotating shaft, the synchronous wheel one is in transmission connection with the synchronous wheel two through the synchronous belt, by setting the transmission assembly, the connecting shaft can drive the rotating shaft to rotate through the transmission assembly.
[0008] Preferably, the motor output end is fixedly installed with a driving shaft, the driving shaft penetrates through the top end of the support, and the driving shaft is in rotary connection with the support through a bearing, and the gear one is fixedly installed at the bottom end of the driving shaft, by setting the driving shaft, the motor can drive the gear one to rotate through the driving shaft.
[0009] Preferably, the two ring tooth plate two inner walls are fixedly installed with limiting ring plates, the fixed ring one and the fixed ring two outer walls are provided with limiting ring grooves, and the limiting ring plate and the limiting ring groove are in sliding connection, by setting the limiting ring plate and the limiting ring groove, the fixed ring one and the fixed ring two can be limited, so that the fixed ring one and the fixed ring two can realize fixed sliding.
[0010] Preferably, the fixed ring one and the fixed ring two left sides are provided with scrap collecting boxes, and the scrap collecting boxes are placed at the top end of the bottom plate, by setting the scrap collecting boxes, the cleaned dust or foreign matters can be collected, so that the dust can not directly fall on the bottom plate, and the subsequent cleaning difficulty of the personnel is reduced.
[0011] Preferably, a liquid collecting box is arranged between the plastic coating box and the drying box, the liquid collecting box is placed on the bottom plate, a guide plate is fixedly installed on the discharge side of the plastic coating box, and a liquid outlet pipe is communicatively arranged on the front face of the liquid collecting box, by setting the liquid collecting box, the plastic coating material dripping from the surface of the steel wire rope after plastic coating can be collected, material waste is avoided, and by setting the guide plate, the dripping plastic coating material can be guided, and the plastic coating material can be collected into the liquid collecting box.
[0012] The utility model provides a kind of high-performance special steel wire rope plastic coating device.The high-performance special steel wire rope plastic coating device has the following beneficial effects:
[0013] (1) the high-performance special steel wire rope plastic coating device, by setting cleaning mechanism, the cleaning brush can be rotated in the opposite direction of the transmission of the circumferential motion around the steel wire rope, so that the dust or foreign matter attached to the surface of the steel wire rope can be effectively removed, the dust attached to the surface of the steel wire rope is avoided, and the subsequent coating quality is influenced, the existing steel wire rope plastic coating device is solved when the surface of the steel wire is coated, the dust or foreign matter attached to the surface of the steel wire rope may, the dust or foreign matter attached to the surface of the steel wire rope will affect the coating material to be adsorbed on the surface of the steel wire rope, so that the coating quality of the surface of the steel wire rope is influenced, and the normal use of the steel wire rope is influenced subsequently;
[0014] (2) The high-performance special steel wire rope plastic coating device is provided with a scrap collecting box, which can collect the dust or foreign matters cleaned, so as to avoid the direct falling on the bottom plate and reduce the subsequent cleaning difficulty of the personnel, provided with a liquid collecting box, which can collect the plastic coating material dripping from the surface of the steel wire rope after the plastic coating is completed, so as to avoid the material waste, and provided with a flow guide plate, which can guide the dripping plastic coating material, so as to ensure that the plastic coating material is collected into the liquid collecting box, and the structure is simple and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic diagram of the utility model;
[0016] Figure 2 It is a front partial sectional structure schematic diagram of the utility model;
[0017] Figure 3 It is a top partial sectional structure schematic diagram of the cleaning mechanism of the utility model;
[0018] Figure 4 It is a whole structure schematic diagram of the utility model Figure 2 A part enlarged structure schematic diagram;
[0019] Figure 5 It is a whole structure schematic diagram of the utility model Figure 3 B part enlarged structure schematic diagram;
[0020] Figure 6 It is a two-side partial sectional structure schematic diagram of the fixed ring of the utility model.
[0021] In the drawing: 1, bottom plate; 2, plastic coating box; 3, drying box; 4, cleaning mechanism; 5, flow guide plate; 6, scrap collecting box; 7, liquid collecting box; 8, liquid outlet pipe; 401, fixed ring one; 402, fixed ring two; 403, support; 404, motor; 405, driving shaft; 406, gear one; 407, ring toothed plate one; 408, ring toothed plate two; 409, limiting ring plate; 410, limiting ring groove; 411, fixed plate; 412, rotating shaft; 413, cleaning brush; 414, transmission assembly; 415, connecting shaft; 416, gear two; 417, support plate; 4141, synchronous wheel one; 4142, synchronous wheel two; 4143, synchronous belt. DETAILED DESCRIPTION
[0022] The embodiment of the utility model will be further described in detail in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0023] In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two;The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] As shown in Figures 1-6 The utility model provides a kind of high-performance special steel wire rope plastic coating device, including bottom plate 1, plastic coating box 2 and drying box 3, plastic coating box 2 and drying box 3 are fixedly installed at the top of bottom plate 1, and cleaning mechanism 4 is provided at the feed side of plastic coating box 2;
[0026] Cleaning mechanism 4 includes fixed ring one 401, fixed ring two 402, gear one 406, transmission assembly 414 and support 403, support 403 is arranged between fixed ring one 401 and fixed ring two 402, and is fixedly installed at the top of bottom plate 1, motor 404 is fixedly installed at the top of support 403, gear one 406 is connected with motor 404, and ring tooth plate one 407 is fixedly installed at the opposite side of fixed ring one 401 and fixed ring two 402, gear one 406 is engaged with two ring tooth plate one 407, ring tooth plate two 408 is rotatably arranged on the outer wall of fixed ring one 401 and fixed ring two 402, fixed plate 411 is fixedly installed on the inner wall of fixed ring one 401 and fixed ring two 402, rotating shaft 412 is rotatably connected to fixed plate 411, cleaning brush 413 is fixedly installed on the outer wall of rotating shaft 412, shaft 415 is penetrated through fixed ring two 402, shaft 415 is rotatably connected with fixed ring two 402 through bearing, one end of shaft 415 is connected with rotating shaft 412 through transmission assembly 414, gear two 416 is fixedly installed at the other end of shaft 415, gear two 416 is engaged with ring tooth plate two 408, and support plate 417 is fixedly connected between ring tooth plate two 408 and bottom plate 1.
[0027] In the above technical solution, the high-performance special steel wire rope plastic coating device is used, and the steel wire rope to be coated is sequentially threaded through the fixed ring one 401, the fixed ring two 402, the plastic coating box 2 and the drying box 3, so that the steel wire rope completes coating and drying during transmission. Before the steel wire rope enters the plastic coating box 2, the motor 404 can be started, the motor 404 drives the driving shaft 405 to rotate, the driving shaft 405 drives the gear one 406 to rotate, the gear one 406 drives the fixed ring one 401 and the fixed ring two 402 to rotate through the two meshing ring toothed plates one 407, the fixed ring one 401 and the fixed ring two 402 drive the connecting shaft 415 to make circular motion, the connecting shaft 415 drives the gear two 416 to make circular motion, the gear two 416 rotates under the action of the ring toothed plate two 408, the gear two 416 drives the connecting shaft 415 to generate the rotation shaft 412, the connecting shaft 415 drives the synchronous wheel one 4141 to rotate, the synchronous wheel one 4141 drives the synchronous wheel two 4142 to rotate through the synchronous belt 4143, the synchronous wheel two 4142 drives the rotation shaft 412 to rotate, and the rotation shaft 412 drives the cleaning brush 413 to rotate in the opposite direction of the steel wire rope transmission. Through the above structure, the cleaning brush 413 can make circular motion around the steel wire rope while rotating in the opposite direction of the steel wire rope transmission, so that the dust or foreign matter attached to the surface of the steel wire rope can be effectively removed, the dust attached to the surface of the steel wire rope is avoided, and the subsequent coating quality is affected. The problem that the dust or foreign matter attached to the surface of the steel wire rope affects the coating of the coating material on the surface of the steel wire rope, thereby affecting the coating quality of the surface of the steel wire rope and the subsequent normal use of the steel wire rope is solved.
[0028] Further, the transmission assembly 414 includes the synchronous wheel one 4141, the synchronous wheel two 4142 and the synchronous belt 4143, the synchronous wheel one 4141 is fixedly installed at one end of the connecting shaft 415, the synchronous wheel two 4142 is fixedly installed at one end of the rotation shaft 412, and the synchronous wheel one 4141 is in transmission connection with the synchronous wheel two 4142 through the synchronous belt 4143.
[0029] Among them, through the setting of the transmission assembly 414, the connecting shaft 415 can drive the rotation shaft 412 to rotate through the transmission assembly 414.
[0030] Further, the motor 404 has the driving shaft 405 fixedly installed at the output end, the driving shaft 405 penetrates the top end of the support 403, and the driving shaft 405 is in rotary connection with the support 403 through the bearing, and the gear one 406 is fixedly installed at the bottom end of the driving shaft 405.
[0031] Among them, through the setting of the driving shaft 405, the motor 404 can drive the gear one 406 to rotate through the driving shaft 405.
[0032] Further, the inner wall of the two ring tooth plates 408 is fixedly installed with a limiting ring plate 409, the outer wall of the fixed ring one 401 and the fixed ring two 402 is provided with a limiting ring groove 410, and the limiting ring plate 409 and the limiting ring groove 410 are in sliding connection.
[0033] Wherein, by setting the limiting ring plate 409 and the limiting ring groove 410, the fixed ring one 401 and the fixed ring two 402 can be limited, so that the fixed ring one 401 and the fixed ring two 402 can realize fixed sliding.
[0034] Further, the left side of the fixed ring one 401 and the fixed ring two 402 is provided with a scrap collecting box 6, and the scrap collecting box 6 is placed on the top end of the bottom plate 1.
[0035] Wherein, by setting the scrap collecting box 6, the dust or foreign matter cleaned can be collected, so as to avoid falling directly on the bottom plate 1 and reduce the subsequent cleaning difficulty of personnel.
[0036] Further, a liquid collecting box 7 is arranged between the plastic coating box 2 and the drying box 3, the liquid collecting box 7 is placed on the bottom plate 1, the plastic coating box 2 is fixedly installed with a flow guide plate 5 on the discharge side, and the liquid collecting box 7 is provided with a liquid outlet pipe 8 on the front surface in communication;
[0037] Wherein, by setting the liquid collecting box 7, the plastic coating material dripping from the surface of the steel wire rope after coating can be collected, so as to avoid material waste, and by setting the flow guide plate 5, the dripping plastic coating material can be guided to ensure that the plastic coating material is collected into the liquid collecting box 7.
[0038] The embodiments of the present application are given for the purpose of example and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described in order to better illustrate the principles and practical application of the present application, and to enable those skilled in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. A high-performance special steel wire rope plastic coating device, comprising a base plate (1), a plastic coating box (2) and a drying box (3), characterized in that: The plastic coating box (2) and the drying box (3) are fixedly installed at the top end of the bottom plate (1), and the plastic coating box (2) is provided with a cleaning mechanism (4) on the feeding side. The cleaning mechanism (4) comprises a fixed ring one (401), a fixed ring two (402), a gear one (406), a transmission assembly (414) and a support (403), the support (403) is arranged between the fixed ring one (401) and the fixed ring two (402) and is fixedly installed at the top end of the bottom plate (1), the motor (404) is fixedly installed at the top end of the support (403), the gear one (406) is in transmission connection with the motor (404), the fixed ring one (401) and the fixed ring two (402) are both fixedly installed with ring toothed plates one (407) on opposite sides, the gear one (406) is in meshing connection with the two ring toothed plates one (407), the outer walls of the fixed ring one (401) and the fixed ring two (402) are both rotatably provided with ring toothed plates two (408), the inner walls of the fixed ring one (401) and the fixed ring two (402) are both fixedly installed with fixed plates (411), the fixed plates (411) are rotatably connected with rotating shafts (412), the rotating shafts (412) are fixedly installed with cleaning brushes (413), the fixed ring two (402) is penetrated through with a connecting shaft (415), the connecting shaft (415) is rotatably connected with the fixed ring two (402) through a bearing, one end of the connecting shaft (415) is in transmission connection with the rotating shaft (412) through the transmission assembly (414), the other end of the connecting shaft (415) is fixedly installed with a gear two (416), the gear two (416) is in meshing connection with the ring toothed plates two (408), and the ring toothed plates two (408) and the bottom plate (1) are fixedly connected with a support plate (417).
2. The plastic coating device for high-performance special steel wire rope according to claim 1, characterized in that: The transmission assembly (414) comprises a synchronous wheel one (4141), a synchronous wheel two (4142) and a synchronous belt (4143), the synchronous wheel one (4141) is fixedly installed at one end of the connecting shaft (415), the synchronous wheel two (4142) is fixedly installed at one end of the rotating shaft (412), and the synchronous wheel one (4141) is in transmission connection with the synchronous wheel two (4142) through the synchronous belt (4143).
3. The high-performance special steel wire rope plastic coating device according to claim 1, characterized in that: The motor (404) is fixedly installed with a driving shaft (405) at the output end, the driving shaft (405) penetrates through the top end of the support (403), and the driving shaft (405) is rotatably connected with the support (403) through a bearing, and the gear one (406) is fixedly installed at the bottom end of the driving shaft (405).
4. The high-performance special steel wire rope plastic coating device according to claim 1, characterized in that: The inner walls of the two ring toothed plates two (408) are both fixedly installed with limiting ring plates (409), the outer walls of the fixed ring one (401) and the fixed ring two (402) are both provided with limiting ring grooves (410), and the limiting ring plates (409) and the limiting ring grooves (410) are in sliding connection.
5. The high performance special steel wire rope plastic coating device according to claim 1, characterized in that: The fixed ring one (401) and the fixed ring two (402) are both provided with a scrap collecting box (6) on the left side, and the scrap collecting box (6) is placed on the top end of the bottom plate (1).
6. The high performance special steel wire rope plastic coating device according to claim 1, characterized in that: The coating box (2) and the drying box (3) are provided with a liquid collecting box (7), the liquid collecting box (7) is placed on the bottom plate (1), the coating box (2) is fixedly installed with a flow guide plate (5) on the discharge side, and the front surface of the liquid collecting box (7) is provided with a liquid outlet pipe (8).