Steam-water separation device of air compressor

Abstract

The utility model relates to the technical field of air compressors, in particular to an air compressor steam-water separation device which comprises an air compressor body, an air inlet pipe arranged at the top of the air compressor body, a compressor arranged in the air compressor body, an impurity removal mechanism, a steam-water separation mechanism and a sponge barrel. The steam-water separation mechanism is arranged on the inner side of the air compressor body; and the sponge barrel is rotationally arranged on the steam-water separation mechanism. Through the arrangement of the steam-water separation mechanism and the water removal mechanism, the motor I drives the sponge barrel to rotate around the inner wall of the separation barrel and simultaneously drives the sponge barrel to rotate so as to absorb separated water attached to the inner wall of the separation barrel, so that the surface of the sponge barrel is in full contact with the water attached to the inner wall of the separation barrel; and when the sponge barrel rotates to the filtering arc plate, the sponge barrel is extruded, so that the water on the sponge barrel is extruded out and collected into the water collecting box to be discharged out of the device.

Description

TECHNICAL FIELD

[0001] The utility model relates to air compressor technical field especially relates to an air compressor steam water separation device. BACKGROUND

[0002] In the process of compressing gas, water vapor in the gas is easy to condense into liquid water under high pressure and low temperature conditions, so compressed air often contains a certain amount of moisture. If these moisture is not removed, it may adversely affect the subsequent equipment and processes that use compressed air, such as equipment rusting, corrosion, affecting the quality and use effect of compressed air, and even possibly causing equipment failure or damage.

[0003] A kind of air compressor steam water separation device is disclosed in Chinese patent with publication number CN219002466U, comprising: tank body, fixed installation in the top of the tank body The through pipe, the internal thread is opened in the inner side wall of the through pipe, cylinder, the cylinder is set to the top of the tank body, the outer thread is opened in the outer side wall of the cylinder, the cylinder and the through pipe are connected respectively by the internal thread, outer thread. By gas entering the inside of tank body, under the action of reversing plate, gas forms spiral downward movement, thereby forming centrifugal force, effectively separating steam and water, gas flows upward from the inside of cyclone reversing pipe, while gas flows upward, gas will pass through filter cotton and water absorbing cotton, effectively absorbing water in gas, improving the working efficiency of steam and water separation, by manually rotating cylinder, linkage outer thread is rotated in internal thread, it is convenient to install and dismount between cylinder and tank body, effectively clean and replace filter cotton and water absorbing cotton.

[0004] However, the above-mentioned disclosed scheme has the following disadvantages: the existing air compressor steam water separation device cannot separate the water in the compressed air, which will make the device humid and cause damage to the components inside the device. UTILITY MODEL CONTENT

[0005] The utility model aims at the problem that water in compressed air cannot be removed in the background art, and provides an air compressor steam water separation device.

[0006] The technical scheme of the utility model: an air compressor steam water separation device, comprising an air compressor body and an air inlet pipe arranged on the top of the air compressor body; further comprising:

[0007] Impurity removal mechanism, impurity removal mechanism is arranged on air inlet pipe, for separating impurities in the air sucked in;

[0008] Steam and water separation mechanism, steam and water separation mechanism is arranged on the inner side of air compressor body, for separating water in compressed air;

[0009] The sponge cylinder is rotatably arranged on the steam-water separation mechanism, rotates around the steam-water separation mechanism under the driving of the steam-water separation mechanism, and simultaneously rotates by itself. The sponge cylinder absorbs the separated water during rotation;

[0010] The water removal mechanism is arranged on the steam-water separation mechanism, and is used for extruding and guiding the water absorbed by the sponge cylinder out of the device.

[0011] Preferably, the impurity removal mechanism comprises a power assembly and an impurity removal assembly;

[0012] The power assembly is arranged outside the air inlet pipe and is used for driving the impurity removal assembly to operate;

[0013] The impurity removal assembly is arranged at the output end of the power assembly and is used for filtering and removing the impurities in the absorbed air.

[0014] Preferably, the power assembly comprises a connecting frame, a second motor and a second rotating shaft;

[0015] The connecting frame is arranged outside the air inlet pipe, the second motor is arranged inside the connecting frame, and the second rotating shaft is arranged at the output end of the second motor.

[0016] Preferably, the impurity removal assembly comprises a scraping rod and a filter plate;

[0017] The scraping rod is arranged at the output end of the second rotating shaft, and the filter plate is arranged at one end of the air inlet pipe away from the air compressor body.

[0018] Preferably, the steam-water separation mechanism comprises a separation cylinder, a connecting pipe, a fixing frame, a separation assembly and a water absorption assembly;

[0019] The fixing frame is arranged inside the air compressor body, the separation cylinder is arranged inside the fixing frame, and the connecting pipe is arranged at the end face of the separation cylinder;

[0020] The separation assembly is arranged inside the separation cylinder and is used for separating the water in the compressed air;

[0021] The water absorption assembly is arranged outside the separation assembly and is used for absorbing the water separated on the inner wall of the separation cylinder into the sponge cylinder.

[0022] Preferably, the separation assembly comprises a first motor, a first rotating shaft, a connecting ring and a separation blade;

[0023] The first motor is arranged at one end of the separation cylinder away from the connecting pipe, the first rotating shaft is arranged at the output end of the first motor, the connecting ring is arranged outside the first rotating shaft, and the separation blade is arranged outside the connecting ring.

[0024] Preferably, the water absorption assembly comprises a rotating frame, a connecting shaft, a gear ring and a circular gear;

[0025] The rotating frame is arranged outside the first rotating shaft, the connecting shaft is arranged at the end of the rotating frame away from the first rotating shaft, the cogwheel is arranged outside the connecting shaft, and the gear ring is arranged inside the separation cylinder.

[0026] Preferably, the water removing mechanism comprises a filter arc plate, a sliding box, an extension tube and a spring.

[0027] The filter arc plate is slidably arranged on the separation cylinder, the sliding box is arranged on the side of the filter arc plate, the extension tube is arranged at the bottom of the sliding box, the spring is arranged outside the extension tube, the bottom of the extension tube is provided with a water collecting box, and the end of the water collecting box is provided with a water guide pipe.

[0028] Compared with the prior art, the utility model has the advantages of the following beneficial technical effects:

[0029] 1. Through the setting of the impurity removing mechanism, the filter plate blocks the impurities in the air of the belt, the motor two drives the scraper rod to rotate, thereby cleaning the impurities filtered on the filter plate, which can remove the accumulated impurities and dust, thereby restoring the filtering effect, ensuring the quality of compressed air, preventing the impurities and dust from damaging the steam-water separation device, and prolonging the service life.

[0030] 2. Through the setting of the steam-water separation mechanism and the water removing mechanism, the motor one drives the sponge cylinder to rotate around the inner wall of the separation cylinder and simultaneously drives the sponge cylinder to rotate, thereby absorbing the separated water attached to the inner wall of the separation cylinder, so that the surface of the sponge cylinder is in full contact with the water attached to the inner wall of the separation cylinder, thereby more effectively absorbing the water, and with the continuous rotation of the sponge cylinder, the separated water on the inner wall of the separation cylinder can be continuously absorbed, forming a continuous water separation and absorption process, when the sponge cylinder rotates to the filter arc plate, the filter arc plate can extrude the sponge cylinder, thereby extruding the water on the sponge cylinder and collecting the water into the water collecting box, and finally discharging the water from the device through the water guide pipe, so that the collected water can be automatically discharged without manual operation, the water treatment efficiency is improved, the saturation of the sponge cylinder after absorbing too much water is avoided, the water removing effect of the device is affected, the dry environment inside the device is further maintained, the formation of corrosion and dirt is reduced, and the service life of the equipment is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is a structural schematic view of an embodiment of the utility model;

[0032] Figure 2 It is a structural schematic view of an embodiment of the utility model; Figure 1 It is a structural schematic view of an embodiment of the utility model;

[0033] Figure 3 It is a structural schematic view of an embodiment of the utility model;

[0034] Figure 4It is the internal structure schematic view of steam-water separation mechanism;

[0035] Figure 5 It is Figure 4 It is the enlarged schematic view of A in the middle;

[0036] Figure 6 It is the structure schematic view of water removal mechanism;

[0037] Figure 7 It is the structure schematic view of impurity removal mechanism.

[0038] Fig. 1, air compressor body;2, air inlet pipe;3, compressor;401, motor two;402, connecting frame;403, shaft two;404, scraper;405, filter plate;501, separation cylinder;502, connecting pipe;503, fixed frame;504, motor one;505, shaft one;506, connecting ring;507, separation blade;508, rotating frame;509, connecting shaft;510, circular gear;511, sponge cylinder;512, gear ring;513, filter arc plate;514, sliding box;515, telescopic pipe;516, spring;517, water collecting box;518, water guide pipe. DETAILED DESCRIPTION

[0039] Example one

[0040] As Figures 1-7 shown, the utility model provides an air compressor steam-water separation device, including air compressor body 1, set up in air compressor body 1 top air inlet pipe 2, set up in air machine body compressor 3, impurity removal mechanism, steam-water separation mechanism and sponge cylinder 511:

[0041] Impurity removal mechanism sets up on air inlet pipe 2, for separating the impurity in the air of inhaling;

[0042] Steam-water separation mechanism sets up in the inside of air compressor body 1, for separating the water in the air of compression;

[0043] Sponge cylinder 511 rotation sets up on steam-water separation mechanism, and sponge cylinder 511 rotates around steam-water separation mechanism under the driving of steam-water separation mechanism, and rotates simultaneously, and the water separated out is absorbed in the rotation process of sponge cylinder 511;

[0044] Water removal mechanism sets up on steam-water separation mechanism, for extruding and guiding out the water absorbed by sponge cylinder 511 from the device.

[0045] The impurity removing mechanism comprises a power assembly and an impurity removing assembly; the power assembly is arranged outside the air inlet pipe 2 and used to drive the impurity removing assembly to operate; the impurity removing assembly is arranged at the output end of the power assembly and used to filter and remove the impurities in the absorbed air. The power assembly comprises a connecting frame 402, a second motor 401 and a second rotating shaft 403; the connecting frame 402 is arranged outside the air inlet pipe 2, the second motor 401 is arranged inside the connecting frame 402, the second rotating shaft 403 is arranged at the output end of the second motor 401, the second motor 401 is started, and the second motor 401 drives the second rotating shaft 403 to rotate. The impurity removing assembly comprises a scraping rod 404 and a filter plate 405; the scraping rod 404 is arranged at the output end of the second rotating shaft 403, the filter plate 405 is arranged at one end of the air inlet pipe 2 away from the air compressor body 1, the side of the scraping rod 404 close to the filter plate 405 is attached to the side surface of the filter plate 405, and the side surface of the scraping rod 404 is a bevel, so that the impurities on the filter plate 405 can be scraped off better, the filter plate 405 filters the impurities and dust in the passing air, the second rotating shaft 403 drives the scraping rod 404 to rotate, and the scraping rod 404 moves on the surface of the filter plate 405 to scrape off the impurities on the filter plate 405.

[0046] Embodiment two

[0047] As Figures 3-5 shown, the air compressor steam-water separation device, compared with embodiment one, the embodiment in detail introduces the structure of the steam-water separation mechanism.

[0048] The steam-water separation mechanism comprises a separation cylinder 501, a connecting pipe 502, a fixing frame 503, a separation assembly and a water absorption assembly; the fixing frame 503 is arranged on the inner side of the air compressor body 1, the separation cylinder 501 is arranged on the inner side of the fixing frame 503, the connecting pipe 502 is arranged on the end face of the separation cylinder 501, the end of the connecting pipe 502 away from the separation cylinder 501 is connected with the output end of the compressor 3, and the fixing frame 503 is used for fixing the position of the separation cylinder 501; the compressor 3 compresses the absorbed air and then inputs the compressed air into the separation cylinder 501 through the connecting pipe 502; the separation assembly is arranged on the inner side of the separation cylinder 501 and is used for separating the water in the compressed air; and the water absorption assembly is arranged on the outer side of the separation assembly and is used for absorbing the separated water on the inner wall of the separation cylinder 501 into the sponge cylinder 511.

[0049] Embodiment three

[0050] As Figure 6 shown, the steam-water separation device of the air compressor is provided, compared with the embodiment one and the embodiment two, and the structure of the water removal mechanism is introduced in detail.

[0051] The water removing mechanism comprises a filter arc plate 513, a sliding box 514, an extension pipe 515 and a spring 516; the filter arc plate 513 is slidingly arranged on the separation cylinder 501, the sliding box 514 is arranged on the side of the filter arc plate 513, the extension pipe 515 is arranged at the bottom of the sliding box 514, the spring 516 is arranged outside the extension pipe 515, the bottom of the extension pipe 515 is provided with a water collecting box 517, and the end of the water collecting box 517 is provided with a water guide pipe 518; when the sponge cylinder 511 rotates to the vicinity of the filter arc plate 513 and contacts the filter arc plate 513, the filter arc plate 513 will extrude the sponge cylinder 511, so that the water absorbed in the sponge cylinder 511 is squeezed out; at this time, the spring 516 and the extension pipe 515 are in a compressed state, so that the filter arc plate 513 can be displaced to a certain extent, so as to avoid rigid collision with the sponge cylinder 511 and damage; the sponge cylinder 511 is extruded and rotated, so that the water extrusion effect is better; the extruded water flows into the sliding box 514 through the filter arc plate 513, and then flows into the water collecting box 517 through the sliding box 514; the water collected in the water collecting box 517 can be taken out through the water guide pipe 518 for recycling.

[0052] In summary, when the utility model is used, the air compressor body 1 is started, the air compressor body 1 absorbs the air outside through the air inlet pipe 2, the impurities and dust in the air through the air inlet pipe 2 are filtered by the filter plate 405, at the same time, the motor one 504 and the motor two 401 are started, the motor two 401 drives the rotating shaft two 403 to rotate, the rotating shaft two 403 drives the scraping rod 404 to rotate, so that the impurities on the filter plate 405 are scraped off, the filtered air enters the compressor 3, the compressor 3 discharges the compressed air into the separation cylinder 501 through the connecting pipe 502, the motor one 504 drives the rotating shaft one 505 to rotate, the rotating shaft one 505 drives the separation blade 507 to rotate through the connecting ring 506, the separation blade 507 separates the moisture in the compressed air and throws the moisture to the inner wall of the separation cylinder 501, at the same time, the rotating shaft one 505 drives the connecting frame 402 to rotate, the connecting frame 402 drives the connecting shaft 509 to rotate around the rotating shaft one 505, and the circular gear 510 and the gear ring 512 are engaged to drive the connecting shaft 509 to rotate, the connecting shaft 509 drives the sponge cylinder 511 to rotate around the rotating shaft one 505 and rotate at the same time, so that the moisture on the inner wall of the separation cylinder 501 is comprehensively absorbed, when the sponge cylinder 511 rotates to the vicinity of the filter arc plate 513 and contacts the filter arc plate 513, the filter arc plate 513 extrudes the sponge cylinder 511, so that the moisture absorbed in the sponge cylinder 511 is squeezed out, the squeezed water flows into the sliding box 514 through the filter arc plate 513, and then flows into the water collecting box 517 through the sliding box 514, the water collected in the water collecting box 517 can be taken out through the water guide pipe 518 for recycling.

[0053] The embodiment of the utility model is explained in detail above in combination with the drawings, but the utility model is not limited to this, and various changes can be made within the knowledge range possessed by the technical personnel in the technical field, without departing from the utility model purposes.

Claims

1. An air compressor steam-water separation device, comprising an air compressor body (1) and an air inlet pipe (2) arranged at the top of the air compressor body (1); characterized in that, Also include: impurity removal mechanism, impurity removal mechanism is arranged on the air inlet pipe (2), for separating the impurities in the air; steam-water separation mechanism, steam-water separation mechanism is arranged on the inside of air compressor body (1), for separating the water in the compressed air; Sponge barrel (511), sponge barrel (511) is rotatably arranged on the steam-water separation mechanism, the sponge barrel (511) rotates around the steam-water separation mechanism under the drive of the steam-water separation mechanism, and rotates simultaneously. The water separated out is absorbed during the rotation of the sponge barrel (511); And water removal mechanism, water removal mechanism is arranged on the steam-water separation mechanism, for extruding and guiding out of the device the water absorbed by the sponge barrel (511).

2. The air compressor steam-water separation device according to claim 1, characterized in that, The impurity removal mechanism comprises a power assembly and an impurity removal assembly; The power assembly is arranged on the outside of the air inlet pipe (2), and is used for driving the impurity removal assembly to operate; The impurity removal assembly is arranged on the output end of the power assembly, and is used for filtering and removing the impurities in the absorbed air.

3. The air compressor steam-water separation device of claim 2, wherein, The power assembly comprises a connecting frame (402), a motor (401) and a rotating shaft (403); The connecting frame (402) is arranged on the outside of the air inlet pipe (2), the motor (401) is arranged on the inside of the connecting frame (402), and the rotating shaft (403) is arranged on the output end of the motor (401).

4. The air compressor steam-water separation device of claim 3, wherein, The impurity removal assembly comprises a scraper (404) and a filter plate (405); The scraper (404) is arranged on the output end of the rotating shaft (403), and the filter plate (405) is arranged on the end of the air inlet pipe (2) away from the air compressor body (1).

5. The air compressor steam and water separation device of claim 1, wherein, The steam-water separation mechanism comprises a separation cylinder (501), a connecting pipe (502), a fixing frame (503), a separation assembly and a water absorption assembly; The fixing frame (503) is arranged on the inside of the air compressor body (1), the separation cylinder (501) is arranged on the inside of the fixing frame (503), and the connecting pipe (502) is arranged on the end face of the separation cylinder (501); The separation assembly is arranged on the inside of the separation cylinder (501), and is used for separating the water in the compressed air; The water absorption assembly is arranged on the outside of the separation assembly, and is used for absorbing the water separated on the inner wall of the separation cylinder (501) into the sponge barrel (511).

6. The air compressor steam and water separation device of claim 5, wherein, The separation assembly comprises a motor (504), a rotating shaft (505) and a connecting ring (506); The motor (504) is arranged on the end of the separation cylinder (501) away from the connecting pipe (502), the rotating shaft (505) is arranged on the output end of the motor (504), the connecting ring (506) is arranged on the outside of the rotating shaft (505), and the outside of the connecting ring (506) is provided with a separation blade (507).

7. The air compressor steam and water separation device of claim 6, wherein, The water absorption assembly comprises a rotating frame (508), a connecting shaft (509), a gear ring (512) and a circular gear (510); The rotating frame (508) is arranged on the outside of the rotating shaft (505), the connecting shaft (509) is arranged on the end of the rotating frame (508) away from the rotating shaft (505), the circular gear (510) is arranged on the outside of the connecting shaft (509), and the gear ring (512) is arranged on the inside of the separation cylinder (501).

8. The air compressor steam and water separation device of claim 6, wherein, The water removing mechanism comprises a filtering arc plate (513), a sliding box (514), an extension tube (515) and a spring (516); The filtering arc plate (513) is slidingly arranged on the separation cylinder (501), the sliding box (514) is arranged on the side of the filtering arc plate (513), the extension tube (515) is arranged at the bottom of the sliding box (514), the spring (516) is arranged outside the extension tube (515), and the bottom of the extension tube (515) is provided with a water collecting box (517), and the end of the water collecting box (517) is provided with a water guide pipe (518).

Images