Horizontal economizer stable in operation
By guiding the refrigerant flow path, controlling the flow rate, preventing liquid outflow, reducing heat exchange, and lowering noise in the economizer, the problems of reduced efficiency and compressor damage caused by liquid level fluctuations have been solved, achieving a horizontal economizer with stable operation and high energy efficiency.
Patent Information
- Application Number
- CN202422710423.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-06
AI Technical Summary
When the existing economizer is in use, the liquid refrigerant accumulates at the bottom, causing fluctuations in the liquid level, which affects the refrigerant evaporation efficiency. This may cause the compressor to draw in liquid refrigerant, damaging the compressor and reducing the operating efficiency of the entire system.
A horizontal economizer was designed, comprising a cylinder, an exhaust pipe, a drain pipe, an inlet pipe, a first baffle, a second baffle, and a third baffle. These structures guide the refrigerant to flow along a predetermined path, reducing short circuits or dead zones, increasing the heat exchange area, controlling the flow rate through baffles, installing filters and demisters to prevent liquid refrigerant from flowing out, using insulation boards to reduce heat exchange, sound insulation boards to reduce noise, and support legs to improve stability.
It effectively reduces liquid level fluctuations, improves the operating efficiency and energy efficiency of the refrigeration system, prevents compressor damage, enhances heat exchange effect, reduces noise pollution, and improves equipment reliability and service life.
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Figure CN223525353U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the economic device technical field, specifically is a horizontal economic device of stable operation. BACKGROUND
[0002] The economic device is a kind of equipment for improving energy efficiency in refrigeration system, it is cooled by the throttling evaporation of refrigerant itself, so that another part of refrigerant is supercooled, in refrigeration system, economic device is usually used for screw compressor, especially in low temperature or low load condition, it can improve the efficiency of single-stage screw compression refrigeration cycle, improve refrigerating capacity, and reduce compressor discharge temperature.
[0003] Economic device is divided into two parts after high-pressure liquid refrigerant from condenser enters economic device, one part is further cooled by heat expansion through throttling, to reduce the temperature of another part, so that the supercooled liquid is directly introduced into evaporator refrigeration by liquid supply valve, and another part of gaseous refrigerant is re-entered into compressor to continue compression through the communication pipeline between economic device and compressor, and enters circulation.
[0004] The existing economic device, when in use, liquid refrigerant is gathered in the bottom of economic device, with the continuous entry of gas-liquid mixed refrigerant, liquid level fluctuates, which affects the evaporation efficiency of refrigerant, thereby reducing the operating efficiency of the whole system, and refrigerant liquid level fluctuation can also cause the suction of liquid refrigerant by downstream compressor, thereby causing damage to compressor.
[0005] Therefore, the utility model provides a horizontal economic device of stable operation. UTILITY MODEL CONTENTS
[0006] In order to make up for the deficiency of prior art, at least one technical problem proposed in background is solved.
[0007] The utility model discloses a horizontal economic device of stable operation, including the cylinder, the middle part of cylinder is fixedly connected with exhaust pipe, exhaust pipe is arranged at the position close to the middle of cylinder, the middle part of cylinder is fixedly connected with liquid discharge pipe, the one end of liquid discharge pipe is arranged away from exhaust pipe, the end of cylinder is fixedly connected with liquid inlet pipe, the inside of cylinder is fixedly connected with two first baffle, two first baffle are symmetrically arranged, a plurality of first through-hole are set up on the first baffle, and first through-hole is distributed in circumferential array state, the inside of cylinder is fixedly connected with second baffle, the end of second baffle is fixedly connected with third baffle, a plurality of second through-hole are set up on the third baffle, and second through-hole is distributed at equal intervals, through above-mentioned structure, can effectively guide refrigerant to flow according to predetermined path, reduce the short circuit or dead zone, improve the operating efficiency of whole system.
[0008] Preferably, the inside of the liquid inlet pipe is rotationally connected with a baffle, the middle of the baffle is fixedly connected with a vertical rod, the top of the vertical rod is fixedly connected with a handle, the middle of the liquid inlet pipe is fixedly connected with a sealing block, and the sealing block is arranged at a position corresponding to the vertical rod, through the above structure, the flow of the refrigerant can be effectively controlled, and the economizer can maintain the best operating state under different operating conditions.
[0009] Preferably, the top of the third partition plate is fixedly connected with a support, the inside of the support is fixedly connected with a filter screen, and the inside of the support is fixedly connected with a filter screen, through the above structure, the liquid refrigerant can be effectively blocked from flowing out through the exhaust pipe, the damage of the downstream compressor can be reduced, and the performance of the whole refrigeration system can be improved.
[0010] Preferably, the inside of the cylinder is fixedly connected with a placing box, the placing box is arranged at a position corresponding to the exhaust pipe, and the inside of the placing box is fixedly connected with a demister, through the above structure, the liquid drops in the gas can be effectively removed, the coverage of the liquid drops on the heat transfer surface can be reduced, and the heat transfer efficiency can be improved.
[0011] Preferably, the middle of the cylinder is fixedly connected with a heat preservation plate, and the material of the heat preservation plate is polyurethane foam, through the above structure, the heat exchange between the economizer and the external environment can be effectively reduced, the refrigeration effect of the refrigerant is better, the energy loss is reduced, and the overall energy efficiency of the system is improved.
[0012] Preferably, the outside of the heat preservation plate is fixedly connected with a sound insulation plate, and the sound insulation plate is made of metal, through the above structure, the noise generated during the operation of the economizer can be effectively reduced, the comfort of the working environment can be improved, and the noise pollution can be reduced.
[0013] Preferably, the middle of the sound insulation plate is fixedly connected with a support plate, the bottom of the support plate is fixedly connected with two support legs, and the two support legs are symmetrically arranged, through the above structure, the stability of the economizer during operation can be improved, the shaking caused by vibration or external force can be reduced, and the reliability and service life of the equipment can be improved.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The utility model discloses a horizontal economizer of stable operation, which is characterized in that the inside of the cylinder is provided with a first partition plate, a second partition plate and a third partition plate to guide the flow path of the refrigerant, thereby effectively improving the operation efficiency of the whole system, reducing the liquid level fluctuation, and increasing the heat exchange area, so that the refrigerant can be more fully exchanged with the external medium in the economizer, thereby improving the heat exchange efficiency.
[0016] 2.The horizontal economizer with stable operation, through the structure that the handle drives the baffle to rotate, the flow of refrigerant can be effectively controlled, the economizer can keep the best operation state under different working conditions, unnecessary energy loss is reduced, and the energy efficiency of the refrigeration system is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further described below in combination with the drawings.
[0018] Figure 1 It is the perspective view of the utility model;
[0019] Figure 2 It is the sectional view of the cylinder in the utility model;
[0020] Figure 3 It is the sectional view of the liquid inlet pipe in the utility model;
[0021] Figure 4 It is the sectional view of the placing box in the utility model.
[0022] In the drawing: 1, cylinder; 11, exhaust pipe; 12, liquid inlet pipe; 13, liquid outlet pipe; 14, first baffle; 15, first through hole; 16, second baffle; 17, third baffle; 18, second through hole; 2, baffle; 21, vertical rod; 22, handle; 23, sealing block; 3, support; 31, filter screen; 4, placing box; 41, demister; 5, heat preservation plate; 6, soundproof board; 7, support plate; 71, support leg. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] The specific embodiments are given below.
[0025] As Figures 1 to 3As shown, the utility model discloses a kind of stable operation's horizontal economizer, including cylinder 1, the middle part of cylinder 1 is fixedly connected with exhaust pipe 11, exhaust pipe 11 is arranged at the position close to the middle of cylinder 1, the middle part of cylinder 1 is fixedly connected with liquid discharge pipe 13, liquid discharge pipe 13 is arranged at one end away from exhaust pipe 11, the end of cylinder 1 is fixedly connected with liquid inlet pipe 12, the inside of cylinder 1 is fixedly connected with two first baffle 14, two first baffle 14 are symmetrically arranged, a plurality of first through hole 15 are formed in first baffle 14, first through hole 15 is distributed in circumferential array state, the inside of cylinder 1 is fixedly connected with second baffle 16, the end of second baffle 16 is fixedly connected with third baffle 17, a plurality of second through hole 18 are formed in third baffle 17, second through hole 18 is equidistant distribution, when working, gas-liquid mixed refrigerant enters the inside of cylinder 1 by liquid inlet pipe 12, then gas-liquid refrigerant collides to first baffle 14, then flows out from first through hole 15, after flowing out, collides with second baffle 16 and third baffle 17, and then flows out through second through hole 18, after colliding, liquid refrigerant is gathered at the bottom of cylinder 1, then is discharged through liquid discharge pipe 13, and gas refrigerant floats in the upper space of liquid refrigerant, and is discharged from liquid inlet pipe 12, by the above structure, refrigerant can be effectively guided to flow according to predetermined path, reduce short circuit or dead zone, improve the operating efficiency of entire system, with more and more refrigerant entering cylinder 1, liquid refrigerant at the bottom of cylinder 1 will fluctuate violently, by being provided with first through hole 15 on first baffle 14, the condition of liquid level fluctuation can be effectively reduced, the setting of first baffle 14, second baffle 16 and third baffle 17 effectively increases heat exchange area, so that refrigerant can more fully exchange heat with external medium inside economizer, thereby improving heat exchange efficiency.
[0026] As Figures 1 to 3 As shown, the inside of liquid inlet pipe 12 is rotatably connected with baffle 2, the middle part of baffle 2 is fixedly connected with vertical rod 21, the top of vertical rod 21 is fixedly connected with handle 22, the middle part of liquid inlet pipe 12 is fixedly connected with sealing block 23, sealing block 23 is arranged at the position corresponding with vertical rod 21, when working, the flow of refrigerant can be adjusted according to working condition, and rotating handle 22, vertical rod 21 is driven to rotate while handle 22 rotates, so that baffle 2 rotates to achieve the purpose of speed regulation, by the above structure, the flow of refrigerant can be effectively controlled, so that economizer can maintain optimal operating state under different working conditions, unnecessary energy loss is reduced, and the energy efficiency of refrigeration system is improved.
[0027] As Figure 2As shown, the top of the third partition plate 17 is fixed with a support 3, the support 3 is fixed in the inside of the cylinder body 1, the inside of the support 3 is fixed with a filter screen 31, when too much refrigerant enters the cylinder body 1 during work, liquid refrigerant may also flow out through the exhaust pipe 11, the filter screen 31 is arranged at the top of the third partition plate 17 to filter out the liquid refrigerant in the gas-liquid refrigerant, through the above structure, the liquid refrigerant can be effectively blocked from flowing out through the exhaust pipe 11, reducing the damage to the downstream compressor, thereby improving the performance of the entire refrigeration system.
[0028] As shown in Figure 2 and Figure 4 The inside of the cylinder body 1 is fixed with a placing box 4, the placing box 4 is arranged at a position corresponding to the exhaust pipe 11, the inside of the placing box 4 is fixed with a demister 41, during work, a small amount of liquid droplets may still remain in the gaseous refrigerant after being filtered through the filter screen 31, the presence of liquid droplets may cause damage to the downstream compressor, pump and other equipment, the demister 41 is installed near the exhaust pipe 11, which will process the gaseous refrigerant to remove liquid droplets contained in the gas, through the above structure, the liquid droplets in the gas can be effectively removed, reducing the coverage of the heat transfer surface by the liquid droplets, thereby improving the heat transfer efficiency, and also reducing the erosion of the liquid droplets to the downstream compressor, pump and other equipment.
[0029] As shown in Figure 3 The middle of the cylinder body 1 is fixed with a heat preservation plate 5, the material of the heat preservation plate 5 is polyurethane foam, during work, when the ambient temperature is too high, the refrigeration effect of the refrigerant inside the economizer may be poor, increasing energy consumption, the heat preservation plate 5 is arranged outside the economizer, through the above structure, the heat exchange between the economizer and the external environment can be effectively reduced, so that the refrigeration effect of the refrigerant is better, thereby reducing energy loss and improving the overall energy efficiency of the system.
[0030] As shown in Figures 1 to 3 The outside of the heat preservation plate 5 is fixed with a sound insulation plate 6, the sound insulation plate 6 is made of metal, during work, the economizer may produce noise during operation, which will affect the working environment, the sound insulation plate 6 is arranged outside the economizer, through the above structure, the noise generated during operation of the economizer can be effectively reduced, the comfort of the working environment is improved, and noise pollution is reduced, by reducing noise, the fatigue of the operator can also be reduced, the work efficiency is improved, thereby indirectly improving the energy efficiency of the refrigeration system.
[0031] As shown in Figure 1As shown, the middle part of the soundproof board 6 is fixedly connected with a support plate 7, and the bottom of the support plate 7 is fixedly connected with two support legs 71 which are symmetrically arranged. In work, the economizer may shake due to vibration or external force during operation. The support legs 71 arranged at the bottom of the economizer can enhance the stability of the economizer during operation, reduce shaking due to vibration or external force, and thus improve the reliability and service life of the equipment.
[0032] In operation, the gas-liquid mixed refrigerant enters the inside of the cylinder 1 through the liquid inlet pipe 12, then collides with the first baffle 14, and then flows out from the first through hole 15, collides with the second baffle 16 and the third baffle 17, and then flows out through the second through hole 18. After the collision, the liquid refrigerant is collected at the bottom of the cylinder 1, and then is discharged through the liquid outlet pipe 13. The gaseous refrigerant floats above the liquid refrigerant and is discharged from the liquid inlet pipe 12. Through the above structure, the refrigerant can be effectively guided to flow along the predetermined path, reducing the occurrence of short circuits or dead zones, and improving the operating efficiency of the entire system. As more and more refrigerant enters the cylinder 1, the liquid refrigerant at the bottom of the cylinder 1 will fluctuate violently. By providing the first through hole 15 on the first baffle 14, the liquid level fluctuation can be effectively reduced. The first baffle 14, the second baffle 16, and the third baffle 17 effectively increase the heat exchange area, so that the refrigerant can more fully exchange heat with the external medium inside the economizer, thereby improving the heat exchange efficiency. The flow of the refrigerant can be adjusted according to the working conditions. Hold the handle 22 and rotate it. The handle 22 rotates the vertical rod 21, thereby rotating the baffle 2 to achieve the purpose of speed regulation. Through the above structure, the flow of the refrigerant can be effectively controlled, and the economizer can maintain the best operating state under different working conditions, reducing unnecessary energy loss and improving the energy efficiency of the refrigeration system. When too much refrigerant enters the cylinder 1, the liquid refrigerant may also flow out through the exhaust pipe 11. A filter screen 31 is provided on the top of the third baffle 17 to filter out the liquid refrigerant in the gas-liquid refrigerant. Through the above structure, the liquid refrigerant can be effectively prevented from flowing out through the exhaust pipe 11, reducing the damage to the downstream compressor, thereby improving the performance of the entire refrigeration system. After being filtered by the filter screen 31, the gaseous refrigerant may still contain a small amount of liquid droplets. The presence of liquid droplets may cause damage to the downstream compressor, pump, and other equipment. A demister 41 is installed near the exhaust pipe 11. The demister 41 processes the gaseous refrigerant to remove the liquid droplets contained in the gas. Through the above structure, the liquid droplets in the gas can be effectively removed, reducing the coverage of the heat transfer surface by the liquid droplets, thereby improving the heat transfer efficiency. At the same time, the erosion of the liquid droplets to the downstream compressor, pump, and other equipment is also reduced. When the ambient temperature is too high, the refrigeration effect of the refrigerant inside the economizer may be poor, increasing energy consumption. A heat preservation plate 5 is provided outside the economizer. Through the above structure, heat exchange between the economizer and the external environment can be effectively reduced, making the refrigeration effect of the refrigerant better, thereby reducing energy loss and improving the overall energy efficiency of the system. The economizer may produce noise during operation, which may affect the working environment. A soundproof board 6 is provided outside the economizer. Through the above structure, the noise generated during the operation of the economizer can be effectively reduced, improving the comfort of the working environment and reducing noise pollution. By reducing noise, the fatigue of the operator can also be reduced, improving work efficiency.Thus indirectly improve the energy efficiency of the refrigeration system, the economizer in the operation process may appear due to the vibration or the shaking caused by external force, set support leg 71 in the bottom of the economizer, through the above structure, can enhance the stability of the economizer in the operation process, reduce the shaking caused by vibration or external force, thereby improving the reliability and service life of the equipment.
[0033] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A horizontally oriented economizer that operates stably, characterized by: The utility model provides a kind of liquid filter, including barrel (1), the middle part of the barrel (1) is fixed with exhaust pipe (11), exhaust pipe (11) is arranged at position close to the middle of barrel (1), the middle part of the barrel (1) is fixed with liquid discharge pipe (13), liquid discharge pipe (13) is arranged at one end away from exhaust pipe (11), the end of the barrel (1) is fixed with liquid inlet pipe (12), the inside of the barrel (1) is fixed with two first baffle (14), two the first baffle (14) is symmetrically arranged, a plurality of first through-hole (15) are formed in the first baffle (14), the first through-hole (15) is distributed in circumferential array state, the inside of the barrel (1) is fixed with second baffle (16), the end of the second baffle (16) is fixed with third baffle (17), a plurality of second through-hole (18) are formed in the third baffle (17), and the second through-hole (18) is equidistant distribution.
2. A horizontally positioned economizer of claim 1, wherein: The inside of the liquid inlet pipe (12) is rotatably connected with baffle (2), the middle part of the baffle (2) is fixed with vertical rod (21), the top of the vertical rod (21) is fixed with handle (22), the middle part of the liquid inlet pipe (12) is fixed with sealing block (23), and the sealing block (23) is arranged at position corresponding to vertical rod (21).
3. A horizontally positioned economizer of claim 1, wherein: The top of the third baffle (17) is fixed with support (3), the support (3) is fixed in the inside of barrel (1), and the inside of the support (3) is fixed with filter screen (31).
4. A horizontally positioned economizer of stable operation according to claim 1, characterized in that: The inside of the barrel (1) is fixed with placing box (4), and the placing box (4) is arranged at position corresponding to exhaust pipe (11); the inside of the placing box (4) is fixed with demister (41).
5. A stable operating horizontal economizer as claimed in claim 1 wherein: The middle part of the barrel (1) is fixed with heat preservation plate (5), and the material of the heat preservation plate (5) is polyurethane foam.
6. A horizontally positioned economizer of stable operation according to claim 5, characterized in that: The outside of the heat preservation plate (5) is fixed with soundproof board (6), and the soundproof board (6) is metal material.
7. A horizontally positioned economizer of stable operation according to claim 6, characterized in that: The middle part of the soundproof board (6) is fixed with support plate (7), and the bottom of the support plate (7) is fixed with two support legs (71), and the two support legs (71) are symmetrically arranged.