Automatic control device for brine cooling

By designing an automatic control device for brine cooling, and utilizing cooling components, temperature sensors, and flow-blocking baffles, the problem of unstable temperature during the circulation of brine coolant was solved, achieving stable temperature control and efficient circulation of brine.

CN223525428UActive Publication Date: 2025-11-07SHANDONG QIYANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422941339.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-11-07
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

In existing technologies, brine refrigerant is difficult to achieve efficient cooling and stable circulation during the circulation process, resulting in unstable temperature and affecting production efficiency.

Method used

An automatic control device for brine cooling was designed, including a cooling component, a temperature sensor, a level gauge, and a flow-blocking baffle. The flow-blocking baffle buffers the brine flow rate, and the cooling component and temperature sensor work together to achieve automatic control of brine temperature and level, thereby reducing the heat exchange shock from mixing between brine components.

Benefits of technology

Stable control of brine temperature was achieved, the brine temperature holding time was extended, the amount of brine that can be discharged in a single batch was increased, and the stability and efficiency of brine circulation were ensured.

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Abstract

The utility model discloses a brine cooling automatic control device, which relates to the technical field of brine cooling automatic control devices, and comprises a water tank assembly consisting of a brine tank, a water replenishing pipe, a water outlet pipe and a flow blocking partition plate, and further comprises a cooling assembly, when saline water is supplemented into the saline water tank through the water supplementing pipe, the multiple flow blocking partition plates buffer the downward flowing speed of the entering saline water and are used for reducing the mixing heat exchange efficiency of the newly entering saline water and the saline water at the bottom of the saline water tank. Through the arrangement of the cooling assembly, the temperature sensor and the liquid level meter, automatic control over the temperature and the water level of saline water in the saline water tank can be achieved, in addition, due to the structural arrangement of the flow blocking partition plate, supplemented saline water can only flow downwards step by step through the water permeable holes, impact force is small when the supplemented saline water makes contact with the saline water in the saline water tank, and the saline water in the saline water tank is not damaged. Therefore, mutual mixed heat exchange is reduced, the temperature of the saline water at the bottom of the saline water tank can be kept stable for a longer time, and the amount of the saline water which can be discharged once is effectively increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to salt water cooling automatic control device technical field, specifically a kind of salt water cooling automatic control device. BACKGROUND

[0002] Salt water coolant is also called refrigerant, and it is the most commonly used coolant in industrial refrigeration and cooling process. After releasing cold energy, the temperature of the salt water coolant increases. It returns to the refrigeration workshop and exchanges heat with the refrigerant again through the evaporator of the refrigerant. It is cooled, the temperature is reduced, and the load is cooled. It returns to the production workshop again to complete the first cycle of the cooling process. In order to realize efficient cooling and stable circulation of the salt water coolant, a salt water cooling automatic control device is provided. SUMMARY

[0003] The utility model aims at: in order to solve the problem in the above background, provide a kind of salt water cooling automatic control device.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of salt water cooling automatic control device, including water tank assembly consisting of salt water tank, water supply pipe, outlet pipe, further including cooling assembly, the water supply pipe is connected with the top of one side of outlet pipe, the outlet pipe is fixed to the bottom of one end of salt water tank, and the water supply pipe, outlet pipe and the inside of salt water tank are in conduction, the cooling assembly is distributed in the side, top and inside of salt water tank, cooling assembly is used to cool the salt water in salt water tank, a plurality of flow resistance baffles are fixed in the inside of salt water tank, a plurality of the flow resistance baffles are evenly distributed along the vertical direction, and a plurality of the flow resistance baffles are evenly distributed along the vertical direction, and the top of flow resistance baffle is equipped with several water-permeable holes that penetrate to the bottom of flow resistance baffle, several the water-permeable holes are distributed in matrix, and the distribution position of water-permeable hole on adjacent two flow resistance baffles is in staggered state;

[0005] When the salt water is supplemented into the salt water tank through the water supply pipe, the multiple flow resistance baffles buffer the speed of the incoming salt water flowing downward, to reduce the mixing and heat exchange efficiency of the newly entered salt water and the salt water at the bottom of the salt water tank.

[0006] As a further scheme of the utility model: a liquid level meter is installed on one side of the salt water tank, and the upper end of the liquid level meter and the water inlet of the water supply pipe are distributed above the uppermost flow resistance baffle; the horizontal height of the lowermost flow resistance baffle is higher than the port of the outlet pipe and the horizontal height of the lower port of the flow resistance baffle.

[0007] As a further scheme of the utility model: a temperature sensor is installed on one end of the salt water tank away from the outlet pipe, and the temperature sensor is inserted into the salt water tank in an inclined downward state; the length of the flow resistance baffle corresponding to the installation track of the temperature sensor decreases in turn, and the end close to the temperature sensor of the multiple flow resistance baffles decreasing in length is fixed with an inclined blocking plate.

[0008] As a further scheme of the utility model: the cooling assembly includes water inlet pipe, electromagnetic valve, heat exchange coil pipe, backflow pipe, the water inlet pipe is fixed to one side outside the saltwater tank, one end of the water inlet pipe is communicated with the external frozen saltwater delivery pipe through the electromagnetic valve, the heat exchange coil pipe is distributed inside the saltwater tank and one end is connected with the water inlet pipe, the other end of the heat exchange coil pipe extends to the upper end of the saltwater tank and is connected with the backflow pipe.

[0009] As a further scheme of the utility model: the flow resistance partition plate and the inclined plugging plate are also provided with mounting holes for the heat exchange coil pipe to be installed and penetrated, and the distribution area of the heat exchange coil pipe and the installation area of the temperature sensor do not interfere with each other.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] By setting the cooling assembly, the temperature sensor and the liquid level meter, the saltwater temperature and the water level inside the saltwater tank can be automatically controlled, and by setting the structure of the flow resistance partition plate, the replenished saltwater can only flow downwards through the water permeable holes step by step, so that the flow speed of the replenished saltwater downwards can be effectively reduced, the impact force of the replenished saltwater when contacting the saltwater in the saltwater tank is small, the mixing and heat exchange between them are reduced, the saltwater temperature at the bottom of the saltwater tank can be kept stable for a longer time, and the amount of the saltwater that can be discharged at a time is effectively increased. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a structural schematic view of the utility model;

[0013] Fig. 2 It is an internal structure schematic view of the saltwater tank of the utility model;

[0014] Fig. 3 It is an internal structure schematic view of the utility model after the top cover of the saltwater tank is removed;

[0015] Fig. 4 It is a split schematic view of the heat exchange coil pipe and the flow resistance partition plate of the utility model.

[0016] In the drawing: 1, water tank assembly; 101, saltwater tank; 102, water replenishing pipe; 103, water outlet pipe; 104, flow resistance partition plate; 105, water permeable hole; 106, inclined plugging plate; 107, mounting hole; 2, cooling assembly; 201, water inlet pipe; 202, electromagnetic valve; 203, heat exchange coil pipe; 204, backflow pipe; 3, temperature sensor; 4, liquid level meter. DETAILED DESCRIPTION

[0017] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0018] Please refer to Figs. 1-4 In the embodiments of the present application, the salt water cooling automatic control device comprises a water tank assembly 1 composed of a salt water tank 101, a water supplement pipe 102 and a water outlet pipe 103, and further comprises a cooling assembly 2. The water supplement pipe 102 is connected to the top of one side of the water outlet pipe 103. The water outlet pipe 103 is fixed to the bottom of one end of the salt water tank 101. The water supplement pipe 102 and the water outlet pipe 103 are in communication with the inner side of the salt water tank 101. The cooling assembly 2 is distributed on the side, top and inner side of the salt water tank 101. The cooling assembly 2 is used for cooling the salt water in the salt water tank 101. The salt water tank 101 is fixed with a plurality of flow resistance partitions 104 on the inner side. The plurality of flow resistance partitions 104 are evenly distributed along the vertical direction. A plurality of water permeable holes 105 are formed in the top of each flow resistance partition 104 and penetrate through to the bottom of the flow resistance partition 104. The plurality of water permeable holes 105 are distributed in a matrix. The distribution positions of the water permeable holes 105 on the adjacent two flow resistance partitions 104 are in a staggered state.

[0019] When the salt water in the salt water tank 101 is supplemented through the water supplement pipe 102, the plurality of flow resistance partitions 104 buffer the flowing speed of the entering salt water downward, so as to reduce the mixing and heat exchange efficiency of the newly entering salt water and the salt water at the bottom of the salt water tank 101.

[0020] A liquid level meter 4 is installed on the side of the salt water tank 101. The upper end of the liquid level meter 4 and the water inlet of the water supplement pipe 102 are distributed above the uppermost flow resistance partition 104.

[0021] The horizontal height of the lowermost flow resistance partition 104 is higher than the port of the water outlet pipe 103 and the horizontal height of the lower port of the flow resistance partition 104.

[0022] A temperature sensor 3 is installed on the end of the salt water tank 101 away from the water outlet pipe 103. The temperature sensor 3 is inserted into the salt water tank 101 in an inclined downward state.

[0023] The length of the flow resistance partition 104 corresponding to the installation track of the temperature sensor 3 decreases in turn. The flow resistance partition 104 with decreasing length in turn is fixed with an inclined plugging plate 106 on the end close to the temperature sensor 3.

[0024] The cooling assembly 2 comprises a water inlet pipe 201, an electromagnetic valve 202, a heat exchange coil 203 and a backflow pipe 204.

[0025] The water inlet pipe 201 is fixed to one side outside the saltwater tank 101, and one end of the water inlet pipe 201 is communicated with the external refrigerated saltwater conveying pipe through the electromagnetic valve 202.

[0026] The heat exchange coil 203 is distributed inside the saltwater tank 101 and connected to the water inlet pipe 201 at one end, and the other end of the heat exchange coil 203 extends to the upper end of the saltwater tank 101 and is connected to the return pipe 204.

[0027] In this embodiment, it needs to be noted that the water outlet pipe is connected to the storage tank and condenser that need to be cooled through the water pump, and the temperature sensor 3 and the liquid level gauge 4 are electrically connected to the external controller, and the working principle is as follows:

[0028] The temperature of the saltwater in the saltwater tank 101 is measured in real time by the temperature sensor 3, and the control instrument controls the electromagnetic valve 202 to open according to the measured temperature when the saltwater tank 101 rises to the set maximum temperature, and the external refrigerated saltwater enters the heat exchange coil 203 through the water inlet pipe 201 to cool the saltwater in the saltwater tank 101, and the refrigerated saltwater after heat exchange flows out through the return pipe 204. When the temperature of the saltwater in the saltwater tank 101 drops to the required low temperature, the electromagnetic valve 202 is closed to stop cooling. When the temperature of the saltwater in the saltwater tank 101 reaches the required temperature, the external water pump can be started to deliver the saltwater to the storage tank and condenser that need to be cooled. In this process, the liquid level of the saltwater tank 101 is monitored in real time by the liquid level gauge and transmitted to the external controller. When the liquid level of the saltwater tank 101 is lower than the set minimum water level, the external pipeline supplements the saltwater in the saltwater tank 101 through the water supplement pipe 102. When the liquid level is higher than the set maximum water level, the saltwater supplement is stopped.

[0029] In the process of supplementing the saltwater, the temperature of the supplemented saltwater is higher than that of the saltwater in the saltwater tank 101, and if they are directly contacted, they will exchange heat and cause the temperature of the saltwater in the saltwater tank 101 to rise, so that the single drainage amount is reduced. The structure of the plurality of flow resistance partitions 104 allows the supplemented saltwater to flow downward through the water permeable holes 105 step by step, which can effectively reduce the downward flow speed of the supplemented saltwater, so that the impact force is small when the supplemented saltwater contacts the saltwater in the saltwater tank 101, thereby reducing the mixing and heat exchange between them, so that the temperature of the saltwater at the bottom of the saltwater tank 101 remains stable for a longer time, thereby increasing the amount of saltwater that can be drained at a time.

[0030] When the original saltwater in the saltwater tank 101 is drained a lot, the temperature of the saltwater in the saltwater tank 101 will rise, and the external water pump can be stopped and the electromagnetic valve 202 can be started for secondary cooling operation, so that the refrigerated saltwater can be circulated stably.

[0031] Please refer to Figs. 1-4The flow resistance partition plate 104 and the inclined blocking plate 106 are further provided with mounting holes 107 for the heat exchange coil 203 to be installed through, and the distribution area of the heat exchange coil 203 does not interfere with the mounting area of the temperature sensor 3.

[0032] In the embodiment, the direct contact of the incoming supplementary brine with the temperature sensor 3 is avoided by the arrangement of the inclined blocking plate 106, so that the temperature monitoring deviation is avoided, and the heat exchange coil 203 does not affect the dismounting operation of the temperature sensor 3.

[0033] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A kind of salt water cooling automatic control device, including the water tank assembly (1) being composed of salt water tank (101), water supply pipe (102), outlet pipe (103), still including cooling assembly (2), the water supply pipe (102) is connected with the top of one side of outlet pipe (103), the outlet pipe (103) is fixed to the bottom of one end of salt water tank (101), and the water supply pipe (102), outlet pipe (103) are communicated with the inside of salt water tank (101), cooling assembly (2) is distributed in the side, top and inside of salt water tank (101), cooling operation is carried out to the salt water in the inside of salt water tank (101) by cooling assembly (2), it is characterized in that, A plurality of flow resistance partitions (104) are fixed inside the saltwater tank (101), the plurality of flow resistance partitions (104) are uniformly distributed along the vertical direction, and a plurality of water permeable holes (105) are arranged on the top of the flow resistance partitions (104) and penetrate to the bottom of the flow resistance partitions (104), the plurality of water permeable holes (105) are arranged in a matrix, and the distribution positions of the water permeable holes (105) on the adjacent two flow resistance partitions (104) are in a staggered state.

2. The automatic control device for salt water cooling according to claim 1, wherein A liquid level gauge (4) is installed on one side of the saltwater tank (101), the upper port of the liquid level gauge (4) and the water inlet of the water replenishing pipe (102) are arranged above the uppermost flow resistance partition (104); the horizontal height of the lowermost flow resistance partition (104) is higher than the port of the water outlet pipe (103) and the horizontal height of the lower port of the flow resistance partition (104).

3. The automatic control device for salt water cooling according to claim 1, wherein A temperature sensor (3) is installed on the end of the saltwater tank (101) away from the water outlet pipe (103), the temperature sensor (3) is inserted into the inside of the saltwater tank (101) in an inclined downward state; the length of the flow resistance partition (104) corresponding to the installation track of the temperature sensor (3) decreases in turn, and the plurality of flow resistance partitions (104) decreasing in length are fixed with an inclined blocking plate (106) on the end close to the temperature sensor (3).

4. The automatic control device for salt water cooling according to claim 3, wherein The cooling assembly (2) comprises a water inlet pipe (201), an electromagnetic valve (202), a heat exchange coil (203), and a backflow pipe (204); the water inlet pipe (201) is fixed on one side outside the saltwater tank (101), one end of the water inlet pipe (201) is communicated with the external frozen saltwater conveying pipe through the electromagnetic valve (202); the heat exchange coil (203) is arranged inside the saltwater tank (101) and one end is connected and communicated with the water inlet pipe (201), the other end of the heat exchange coil (203) extends to the upper end of the saltwater tank (101) and is connected and communicated with the backflow pipe (204).

5. The automatic control device for salt water cooling according to claim 4, wherein The flow resistance partition (104) and the inclined blocking plate (106) are also provided with mounting holes (107) for the heat exchange coil (203) to penetrate and install, and the distribution area of the heat exchange coil (203) and the installation area of the temperature sensor (3) do not interfere with each other.