Sampler for chemical fibers

Abstract

The utility model discloses a sampler for chemical fibers, which relates to the technical field of textile detection and is technically characterized by comprising a barrel, a sampling mechanism is arranged at the left end of the barrel, an auxiliary positioning mechanism is arranged on the outer side of the barrel, a sealing mechanism is arranged at the right end of the barrel, and a power mechanism is arranged at the right end of the sealing mechanism. The power mechanism comprises a motor, a mounting seat is fixedly mounted at the right end of the motor, and a base is fixedly mounted at the right end of the mounting seat. The technical effects are that the motor is used as a core power source, and the mounting seat is stably connected with the base, so that the stability and the reliability of power transmission are ensured; by means of the mechanical design, the sampling operation efficiency is remarkably improved, the workload of operators is reduced, then the labor cost of enterprises is reduced, and the high requirement for the sampling efficiency on a large-scale production line is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to textile detection technical field, concretely is a sampler for chemical fiber. BACKGROUND

[0002] In the rigorous system of textile production and quality control, the accurate sampling analysis of chemical fiber is not only the core link of product quality verification, but also the key driving force to promote the continuous optimization and upgrading of production process. This process requires high accuracy, efficiency and reliability to ensure that the quality of the final product meets the standards and meets the expectations of consumers. Manual cutting is one of the commonly used methods for sampling chemical fibers in textiles.

[0003] Currently, in the face of large-scale and high-efficiency production demand, the limitations of manual cutting method are increasingly prominent. In large-scale production lines, real-time and frequent product quality monitoring is crucial. However, manual cutting is often difficult to keep up with the fast pace of the production line due to its slow operation speed and low efficiency, which not only increases labor costs, but also may cause quality problems to be discovered and corrected in time, thereby affecting the smooth progress of the entire production process. Therefore, we propose a new sampler for chemical fiber. SUMMARY

[0004] (I) Technical problems solved

[0005] To overcome the shortcomings of the prior art, the utility model provides a sampler for chemical fiber, which solves the problem of slow sampling operation speed and low efficiency caused by the limitations of manual cutting method in large-scale and high-efficiency production demand, which cannot meet the demand of production line.

[0006] (II) Technical solutions

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sampler for chemical fiber, comprising a cylinder, a sampling mechanism is arranged at the left end of the cylinder, an auxiliary positioning mechanism is arranged on the outside of the cylinder, a sealing mechanism is arranged at the right end of the cylinder, and a power mechanism is arranged at the right end of the sealing mechanism.

[0008] The power mechanism comprises a motor, a mounting seat is fixedly installed at the right end of the motor, a base is fixedly installed at the right end of the mounting seat, and a handle is fixedly installed at the right end of the base.

[0009] Preferably, the cylinder is made of transparent material.

[0010] Preferably, the sampling mechanism comprises a sampling needle fixedly installed at the left end of the cylinder, a sawtooth head is fixedly installed at the left end of the sampling needle, and the sawtooth head is made of hard alloy.

[0011] Preferably, the auxiliary positioning mechanism comprises a positioning ring fixedly installed outside the barrel body, and four positioning barrels are fixedly installed on the right side of the positioning ring with an included angle of ninety degrees between adjacent two positioning barrels.

[0012] Preferably, the sealing mechanism comprises a sealing plug clamped at the right end of the barrel body, and a base is fixedly installed at the right end of the sealing plug, and an anti-rotation rod is fixedly installed in the base.

[0013] Preferably, the sealing plug is made of rubber material.

[0014] Preferably, the anti-rotation rod is four in number, and the diameter of the anti-rotation rod is smaller than the inner diameter of the positioning barrel.

[0015] Preferably, the anti-rotation rod is inserted into the positioning barrel, and the anti-rotation rod and the positioning barrel are in one-to-one correspondence.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model provides a, has the following beneficial effects:

[0018] 1. The utility model discloses a power mechanism is arranged on the barrel body, and the power mechanism adopts a motor as the core power source, is firmly connected through the mounting seat and the base, ensures the stability and reliability of power transmission, and the operator only needs to press the handle simply, can the power be converted into the forward propelling force of sampling needle, and this mechanized design significantly improves the efficiency of sampling operation, reduces the workload of the operator, and further reduces the human cost of enterprise, in addition, satisfies the high requirement of sampling efficiency on the large -scale production line.

[0019] 2. The utility model discloses a power mechanism is arranged on the barrel body and cooperates with the sampling mechanism, and the serrated head on the sampling mechanism is made of hard alloy and has high hardness and wear resistance, which not only ensures the integrity of the fiber during sampling, but also increases the contact area with the fiber, improves the sampling efficiency, and the serrated design also enhances the engagement force with the fiber, reduces the slipping phenomenon during sampling, and further ensures the accuracy of sampling. DRAWINGS

[0020] Fig. 1 It is the structural schematic diagram of the utility model;

[0021] Fig. 2 It is the power mechanism structural schematic diagram of the utility model;

[0022] Fig. 3 It is the sampling mechanism structural schematic diagram of the utility model.

[0023] In the drawing:

[0024] 1, barrel;

[0025] 2, sampling mechanism; 21, sampling needle; 22, sawtooth head;

[0026] 3, auxiliary positioning mechanism; 31, positioning ring; 32, positioning cylinder;

[0027] 4, sealing mechanism; 41, sealing plug; 42, base; 43, anti-rotation rod;

[0028] 5, power mechanism; 51, motor; 52, mounting seat; 53, base; 54, handle. DETAILED DESCRIPTION

[0029] In the utility model, in the case where no opposite statement is made, the direction such as "up, down" used is usually for the direction shown in the drawing, or for the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is usually for the left and right shown in the drawing; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above direction words are not used to limit the utility model.

[0030] Please refer to Figs. 1-3 The utility model provides a technical scheme:

[0031] Embodiment one

[0032] As Figs. 1-3 The utility model provides a sampler for chemical fiber, including barrel 1, the left end of barrel 1 is provided with sampling mechanism 2, the outside of barrel 1 is provided with auxiliary positioning mechanism 3, the right end of barrel 1 is provided with sealing mechanism 4, the right end of sealing mechanism 4 is provided with power mechanism 5, barrel 1 adopts transparent material to be made into, power mechanism 5 includes motor 51, the right end of motor 51 is fixedly installed with mounting seat 52, the right end of mounting seat 52 is fixedly installed with base 53, the right end of base 53 is fixedly installed with handle 54.

[0033] In this embodiment, barrel 1 is made of transparent material, which not only facilitates the operator to intuitively observe the state of the sample during sampling, but also improves the transparency and reliability of the sampling operation;

[0034] The design of power mechanism 5 embodies the efficient and convenient operation concept, motor 51 as the core power source, through the stable connection of mounting seat 52 and base 53, the stability and reliability of power transmission are ensured, by pressing handle 54, the operator can easily convert power into the forward pushing force of sampling needle 21, and this mechanical design significantly improves the efficiency of sampling operation and reduces the complexity and labor intensity of manual operation.

[0035] Embodiment two

[0036] As Figs. 1-3 shown, on the basis of embodiment 1, the utility model provides a technical scheme: preferably, the sampling mechanism 2 includes the sampling needle 21 fixedly installed at the left end of the cylinder body 1, the left end of the sampling needle 21 is fixedly installed with the sawtooth head 22, the sawtooth head 22 is made of hard alloy.

[0037] In this embodiment, the design of the sampling mechanism 2 fully considers the requirements of sampling efficiency and fiber integrity, the sawtooth head 22 selects hard alloy as the material of the sawtooth head 22, effectively improves the penetration and durability of the sampling needle 21, the sawtooth design of the sawtooth head 22 not only enhances the engagement force with the fiber, reduces the slipping phenomenon during sampling, but also protects the integrity of the fiber structure by dispersing the pressure point, ensures the representativeness of the sampling sample.

[0038] Example three

[0039] As Figs. 1-3 shown, on the basis of embodiment 1, the utility model provides a technical scheme: preferably, the auxiliary positioning mechanism 3 includes the positioning ring 31 fixedly installed outside the cylinder body 1, the positioning cylinder 32 is fixedly installed at the right side of the positioning ring 31, the number of the positioning cylinder 32 is four, and the included angle between adjacent two positioning cylinders 32 is ninety degrees.

[0040] In this embodiment, the design of the auxiliary positioning mechanism 3 is an important link to improve the sampling accuracy. By installing the positioning ring 31 and the four evenly distributed (adjacent angle is ninety degrees) positioning cylinders 32 outside the cylinder body 1, the sampler can realize accurate docking with the positioning point or specific mark on the production line, and this multi-point positioning mode effectively reduces the deviation and shaking in the rotary sampling process, ensures the accuracy of the sampling position, and at the same time, the design of the positioning cylinder 32 also takes into account the anti-rotation function.

[0041] Example four

[0042] As Figs. 1-3 shown, on the basis of embodiment 1, the utility model provides a technical scheme: preferably, the sealing mechanism 4 includes the sealing plug 41 clamped at the right end of the cylinder body 1, the right end of the sealing plug 41 is fixedly installed with the base 42, the inside of the base 42 is fixedly installed with the anti-rotation rod 43, the sealing plug 41 is made of rubber material, the number of the anti-rotation rod 43 is four, the diameter of the anti-rotation rod 43 is less than the inner diameter of the positioning cylinder 32, the anti-rotation rod 43 is inserted into the positioning cylinder 32, and the anti-rotation rod 43 and the positioning cylinder 32 are one-to-one corresponding.

[0043] In the embodiment, the sealing of the sample during sampling is ensured by the design of the sealing mechanism 4, the sealing plug 41 is made of rubber material, which effectively prevents the leakage of the sample during sampling and transportation by using its good elasticity and sealing performance, the anti-rotation rod 43 in the base 42 is inserted into the positioning cylinder 32 in one-to-one correspondence, which not only enhances the connection stability between the sealing plug 41 and the cylinder body 1, but also prevents the accidental rotation of the sealing plug 41 during sampling, further improving the safety and reliability of sampling, in addition, the aging resistance and corrosion resistance of the rubber material also ensure the performance stability of the sealing plug 41 in long-term use.

[0044] In specific use, the utility model discloses a sampler for chemical fibers, first, when sampling and analyzing textiles are needed, the operator will carefully aim the sampler at the textile area to be sampled, specifically, the sampling needle 21 and the sawtooth head 22 on the sampler are accurately aligned with the positioning points or specific marks on the production line, ensuring the accuracy of the sampling position, which greatly reduces human error and improves the accuracy of sampling.

[0045] Then, the operator holds the handle 54 and starts the power mechanism 5, the core of the power mechanism 5 is the motor 51, which is stably installed on the sampler through the mounting seat 52 and the base 53, it is worth noting that the rotating force of the motor 51 is not directly transmitted to the handle 54, but acts on the sampling mechanism 2, the operator presses the handle 54 downward with force, which is converted into the forward pushing force of the sampling needle 21.

[0046] The sampling needle 21 is pushed into the textile under the action of the force, the sawtooth head 22 at the front end is made of hard alloy, which has very high hardness and wear resistance, and can easily and effectively cut into the inside of the textile, the sawtooth design not only ensures the integrity of the fiber during sampling, reduces the risk of fiber breakage and damage, but also increases the contact area with the fiber, improves the sampling efficiency, this design makes the sampling process more rapid and accurate, meets the high requirements of sampling efficiency on large-scale production line.

[0047] After sampling is completed, the textile chemical fiber sample is collected in the transparent cylinder body 1, the cylinder body 1 is made of transparent material, so that the operator can directly observe the state and quantity of the sample, further enhancing the visibility and transparency of sampling, this design helps to improve the reliability and accuracy of the sampling process, and also facilitates the subsequent detection and analysis work.

[0048] When the textile chemical fiber sample needs to be taken out for detection, the operator holds the handle 54 again, but this time pulls it out gently, which makes the sealing plug 41 in the sealing mechanism 4 separate from the barrel 1, after pulling out the sealing plug 41, the operator can pour the textile chemical fiber sample out of the barrel 1 and pour it into a designated position for detection and analysis, the whole sampling process is efficient and convenient, which meets the real-time and frequent requirements of product quality monitoring on the production line.

[0049] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited thereto. Any simple change, equivalent replacement or modification made on the basis of the present application to solve the same technical problem and achieve the same technical effect is included in the protection scope of the present application.

Claims

1. A sampler for chemical fibres comprising a barrel (1), characterised in that: The left end of the barrel (1) is provided with a sampling mechanism (2), the outer side of the barrel (1) is provided with an auxiliary positioning mechanism (3), the right end of the barrel (1) is provided with a sealing mechanism (4), and the right end of the sealing mechanism (4) is provided with a power mechanism (5). The power mechanism (5) comprises a motor (51), a mounting seat (52) is fixedly installed at the right end of the motor (51), a base (53) is fixedly installed at the right end of the mounting seat (52), and a handle (54) is fixedly installed at the right end of the base (53).

2. A chemical fiber sampler according to claim 1, characterized by: The barrel (1) is made of transparent material.

3. A chemical fiber sampler according to claim 1, characterized by: The sampling mechanism (2) comprises a sampling needle (21) fixedly installed at the left end of the barrel (1), a sawtooth head (22) is fixedly installed at the left end of the sampling needle (21), and the sawtooth head (22) is made of hard alloy.

4. A chemical fiber sampler according to claim 1, wherein: The auxiliary positioning mechanism (3) comprises a positioning ring (31) fixedly installed at the outer side of the barrel (1), a positioning cylinder (32) is fixedly installed at the right side of the positioning ring (31), the number of the positioning cylinder (32) is four, and the included angle between adjacent two positioning cylinders (32) is ninety degrees.

5. A chemical fiber sampler according to claim 1, wherein: The sealing mechanism (4) comprises a sealing plug (41) clamped at the right end of the barrel (1), a base (42) is fixedly installed at the right end of the sealing plug (41), and an anti-rotation rod (43) is fixedly installed in the base (42).

6. A chemical fiber sampler according to claim 5, wherein: The sealing plug (41) is made of rubber material.

7. A chemical fiber sampler according to claim 5, wherein: The number of the anti-rotation rod (43) is four, and the diameter of the anti-rotation rod (43) is smaller than the inner diameter of the positioning cylinder (32).

8. A chemical fiber sampler according to claim 5, wherein: The anti-rotation rod (43) is inserted into the positioning cylinder (32), and the anti-rotation rod (43) is in one-to-one correspondence with the positioning cylinder (32).

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