Mark detection device for metal product research and development

By integrating a controller and multiple motor-driven detection devices, the problems of complex operation and low accuracy of existing metal product detection devices are solved, achieving efficient and accurate trace detection, which is suitable for metal product research and development.

CN223526347UActive Publication Date: 2025-11-07ARTISAN TECHNOLOGY (BEIJING) CO LTD
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Patent Information

Application Number
CN202422902971.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-07
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing metal product testing equipment is complex to operate, requires professional training, has low testing accuracy, and is difficult to detect minute traces, leading to delayed detection of quality problems and increased safety hazards.

Method used

The detection device, which uses an integrated controller and combines an electric push-pull rod, a synchronous motor, and a servo motor, enables precise adjustment of the position and angle of the detection probe. It is equipped with a supplementary light to provide uniform illumination and is operated via a touch screen. It is suitable for metal products of various shapes and sizes.

Benefits of technology

Simplify the operation process, reduce professional requirements, improve testing efficiency and accuracy, ensure accurate detection of traces on the surface of metal products, and reduce safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mark detection device for metal product research and development, which comprises a detection assembly, and the detection assembly comprises a detection table, a detection cover, a mounting frame, a sliding block and a rotary table assembly. According to the utility model, all parts of the detection device are controlled in a centralized manner through the controller, and an operator can intuitively set parameters and input operation instructions, so that the operation is more convenient and efficient, the professional requirements on the operator are greatly reduced, and the detection efficiency is improved; the position and angle of the detection probe are accurately adjusted, different positions on the surface of the metal product can be accurately aligned for detection, the servo motor drives the rotating table to rotate, the metal product can be detected by the detection probe in all directions, the detection flexibility and accuracy are further improved, and meanwhile, the detection efficiency is improved. And the light supplementing lamp can provide sufficient and uniform light for detection, so that the detection probe can capture marks on the surface of the metal product more clearly, and the detection precision is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal product detection technical field, especially relate to a trace detection device for metal product research and development. BACKGROUND

[0002] In the research and development process of metal products, trace detection on the surface of metal products plays a crucial role. In various links such as production, processing and transportation, different degrees of traces may be formed on the surface of metal products due to various reasons. These traces may be fine scratches, dents, bumps, etc. Their existence not only affects the appearance of metal products, but also may have a significant impact on their performance and quality. In the research and development stage of metal products, the detection of surface traces can help researchers discover problems in time and improve production processes. By analyzing the causes of traces, researchers can adjust processing parameters, optimize material selection or improve surface treatment processes, thereby improving the quality and performance of metal products;

[0003] The existing detection method has many shortcomings. On the one hand, the detection device is complex to operate and requires professional personnel to be trained for a long time before they can master it, which greatly reduces the detection efficiency and increases the research and development cost and time cycle. On the other hand, the existing detection device has low precision and cannot accurately detect small traces, which may lead to quality problems of metal products being discovered only in subsequent use, causing great safety hazards to production and use. Therefore, a trace detection device for metal product research and development is proposed. UTILITY MODEL CONTENT

[0004] Therefore, the utility model hopes to provide a trace detection device for metal product research and development to solve or alleviate the technical problems existing in the prior art, at least to provide a beneficial choice.

[0005] The technical scheme of the utility model embodiment is implemented as follows: a trace detection device for metal product research and development, comprising a detection assembly, the detection assembly comprising a detection table, a detection cover, a mounting frame, a sliding block, a first electric push-pull rod, a second electric push-pull rod, a connecting block, a mounting groove, a bidirectional synchronous motor, a rotating shaft, a U-shaped frame, a detection probe, a through hole and a turntable assembly;

[0006] The upper surface of the detection platform is fixedly connected with a detection cover, the upper surface of the detection cover is fixedly connected with a mounting frame, the inner side wall of the mounting frame is slidably connected with a sliding block, the front surface of the mounting frame is fixedly connected with a first electric push-pull rod, the output end of the first electric push-pull rod is fixedly connected to the front surface center of the sliding block, the lower surface of the sliding block is fixedly connected with a second electric push-pull rod, the output end of the second electric push-pull rod is fixedly connected with a connecting block, the lower surface of the connecting block is provided with a mounting groove, the inner side wall of the mounting groove is fixedly connected with a bidirectional synchronous motor, the two output ends of the bidirectional synchronous motor are fixedly connected with shafts, the distal ends of the two shafts are respectively arranged through the inner side wall of the mounting groove, the distal ends of the outer side walls of the two shafts are fixedly connected with U-shaped frames, the lower surface center of the U-shaped frame is fixedly connected with a detection probe, and the upper surface center of the detection platform is provided with a through hole.

[0007] Further preferably, the rotary table assembly comprises a rotary table, a gear ring, a motor mounting plate, a servo motor, an output shaft and a drive gear;

[0008] The outer side wall of the rotary table is rotatably connected to the inner side wall of the through hole, the outer side wall of the rotary table is provided with a gear ring at the bottom, one side of the lower surface of the detection platform is fixedly connected with a motor mounting plate, the side of the motor mounting plate close to the gear ring is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a drive gear through an output shaft, and the outer side wall of the drive gear is meshingly connected to the outer side wall of the gear ring.

[0009] Further preferably, one side of the front of the detection cover is fixedly connected with a controller, the input ends of the first electric push-pull rod, the second electric push-pull rod, the bidirectional synchronous motor and the servo motor are electrically connected to the output end of the controller, and the output end of the detection probe is electrically connected to the input end of the controller.

[0010] Further preferably, the inner side wall of the detection cover is fixedly connected with a plurality of light supplementing lamps, and the input end of the light supplementing lamp is electrically connected to the output end of the controller.

[0011] Further preferably, the front surface of the controller is provided with a touch display screen.

[0012] Further preferably, the inner side wall of the mounting frame is provided with a limiting groove in the middle of the two sides, the two sides of the sliding block are fixedly connected with limiting blocks, and the outer side wall of the limiting block is slidably connected to the inner side wall of the limiting groove.

[0013] Further preferably, a ring-shaped groove is formed in the middle of the inner side wall of the through hole, a limiting ring is fixedly connected to the middle of the outer side wall of the rotating table, the outer side wall of the limiting ring is rotatably connected to the inner side wall of the ring-shaped groove, and an anti-skid pad is arranged on the upper surface of the rotating table.

[0014] Further preferably, a support frame is fixedly connected to the outer side of the lower surface of the detection table, and the side of the motor mounting plate away from the servo motor is fixedly connected to the inner side wall of the support frame.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme:

[0016] 1. The utility model discloses a controller to the various components of detection device carries out centralized control, and the operator can visually carry out parameter setting and operation instruction input, and professional personnel can be skilled in operating method after long -time training, make operation more convenient and efficient, greatly reduce the professional requirement to operating personnel, improve the detection efficiency.

[0017] 2. The utility model discloses a first electric push -pull link, second electric push -pull link and bidirectional synchronous motor carry out accurate position and angle adjustment to detection probe, can accurately aim at the detection of the different position of metal product surface, further improve the flexibility and accuracy of detection, simultaneously, through servo motor drive rotating table and rotate, make metal product can receive detection probe's detection in all directions, and be applicable to various shapes and size's metal product, and the multiple light supplementing lamps in detection cover can provide sufficient, even light for detection, make detection probe can more clearly capture the mark of metal product surface, improve detection precision.

[0018] The above summary is intended to illustrate the description only and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will be readily apparent to those skilled in the art by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2 It is the overall cut structure diagram of the utility model;

[0022] Figure 3 Figure 1 is a structural diagram of the installation frame and detection probe of the utility model;

[0023] Figure 4 Figure 2 is a structural diagram of the rotating table and servo motor of the utility model.

[0024] Reference signs: 1, detection assembly; 11, detection table; 12, detection cover; 13, installation frame; 14, sliding block; 15, first electric push-pull rod; 16, second electric push-pull rod; 17, connecting block; 18, installation groove; 19, bidirectional synchronous motor; 20, rotating shaft; 21, U-shaped frame; 22, detection probe; 23, through hole; 24, controller; 25, light supplementing lamp; 26, touch display screen; 27, limiting groove; 28, limiting block; 29, annular groove; 30, limiting ring; 3, rotating table assembly; 31, rotating table; 32, gear ring; 33, motor mounting plate; 34, servo motor; 35, output shaft; 36, drive gear; 37, non-slip pad; 38, support frame. DETAILED DESCRIPTION

[0025] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0026] The embodiments of the utility model will be described in detail below with reference to the drawings.

[0027] As Figures 1-4 shown, the utility model embodiment provides a kind of trace detection device for metal product research and development, including detection assembly 1, detection assembly 1 includes detection table 11, detection cover 12, installation frame 13, sliding block 14, first electric push-pull rod 15, second electric push-pull rod 16, connecting block 17, installation groove 18, bidirectional synchronous motor 19, rotating shaft 20, U-shaped frame 21, detection probe 22, through hole 23 and rotating table assembly 3;

[0028] The upper surface outer side of the detection table 11 is fixedly connected with a detection cover 12, the upper surface middle part of the detection cover 12 is fixedly connected with a mounting frame 13, the inner side wall of the mounting frame 13 is slidably connected with a sliding block 14, the front surface of the mounting frame 13 is fixedly connected with a first electric push-pull rod 15, the output end of the first electric push-pull rod 15 is fixedly connected to the front surface center of the sliding block 14, the lower surface of the sliding block 14 is fixedly connected with a second electric push-pull rod 16, the output end of the second electric push-pull rod 16 is fixedly connected with a connecting block 17, the lower surface middle part of the connecting block 17 is provided with a mounting groove 18, the inner side wall of the mounting groove 18 is fixedly connected with a bidirectional synchronous motor 19, the two output ends of the bidirectional synchronous motor 19 are both fixedly connected with a rotating shaft 20, the distal ends of the two rotating shafts 20 are respectively penetrated through the inner side wall both sides center of the mounting groove 18, the distal ends of the outer side walls of the two rotating shafts 20 are fixedly connected with a U-shaped frame 21, the lower surface center of the U-shaped frame 21 is fixedly connected with a detection probe 22, the upper surface center of the detection table 11 is provided with a through hole 23, the inner side wall of the through hole 23 is rotatably connected with a rotating table assembly 3, wherein the detection probe 22 uses specific detection technology (such as optical detection, electromagnetic detection, etc., the specific technology depends on the type of the detection probe 22) to scan the surface of the metal product, when the detection probe 22 detects a mark, a corresponding signal change will be generated, these signals are transmitted to the controller 24, the controller 24 analyzes and processes the signals, obtains the position, size, shape and other information of the mark, and displays the detection result on the touch display screen 26.

[0029] In one embodiment, specifically: the rotating table assembly 3 comprises a rotating table 31, a gear ring 32, a motor mounting plate 33, a servo motor 34, an output shaft 35 and a drive gear 36;

[0030] The outer side wall of the rotating table 31 is rotatably connected to the inner side wall of the through hole 23, the outer side wall bottom of the rotating table 31 is provided with the gear ring 32, one side of the lower surface of the detection table 11 is fixedly connected with the motor mounting plate 33, the side close to the gear ring 32 of the motor mounting plate 33 is fixedly connected with the servo motor 34, the output end of the servo motor 34 is fixedly connected with the drive gear 36 through the output shaft 35, the outer side wall of the drive gear 36 is meshingly connected to the outer side wall of the gear ring 32, the drive gear 36 is driven to rotate by the servo motor 34, thereby driving the gear ring 32 to rotate, and further making the rotating table 31 rotate on the inner side wall of the through hole 23, the metal product placed on the rotating table 31 is driven to rotate by the rotation of the rotating table 31, so that the detection probe 22 can detect the metal product side wall in 360 degrees.

[0031] In one embodiment, specifically: the side of the detection cover 12 is fixedly connected with a controller 24, the input end of the first electric push-pull rod 15, the second electric push-pull rod 16, the bidirectional synchronous motor 19 and the servo motor 34 are electrically connected to the output end of the controller 24, and the output end of the detection probe 22 is electrically connected to the input end of the controller 24. Through the connection of the first electric push-pull rod 15, the second electric push-pull rod 16, the bidirectional synchronous motor 19, the servo motor 34 and the detection probe 22 with the controller 24, the controller 24 is convenient for centralized control of each component of the detection device.

[0032] In one embodiment, specifically: the inner side wall of the detection cover 12 is fixedly connected with a plurality of light supplement lamps 25, and the input end of the light supplement lamp 25 is electrically connected to the output end of the controller 24. Through the controller 24, the brightness, color temperature and other parameters of the light supplement lamp 25 are adjusted, so as to provide sufficient and uniform light for the detection area, so that the detection probe 22 can capture the marks on the surface of the metal product more clearly.

[0033] In one embodiment, specifically: the front surface of the controller 24 is provided with a touch display screen 26. Through the touch display screen 26 on the controller 24, the detection parameters can be set, and the detection image, result and the like can be displayed.

[0034] In one embodiment, specifically: the inner side wall of the installation frame 13 is provided with a limiting groove 27 at the middle of both sides, and the limiting block 28 is fixedly connected to the middle of both sides of the sliding block 14. The outer side wall of the limiting block 28 is slidably connected to the inner side wall of the limiting groove 27. Through the sliding of the limiting block 28 on the sliding block 14 in the limiting groove 27, the limiting block 28 is limited, and the stability of the movement of the sliding block 14 is increased.

[0035] In one embodiment, specifically: the inner side wall of the through hole 23 is provided with an annular groove 29 at the middle, and the outer side wall of the limiting ring 30 is fixedly connected to the middle of the outer side wall of the rotating table 31. The outer side wall of the limiting ring 30 is rotatably connected to the inner side wall of the annular groove 29. The upper surface of the rotating table 31 is provided with an anti-skid pad 37. Through the rotation of the limiting ring 30 on the rotating table 31 in the annular groove 29, the limiting ring 30 is limited, and the stability of the rotation of the rotating table 31 is increased.

[0036] In one embodiment, specifically: the lower surface of the detection table 11 is fixedly connected with a support frame 38, and the side away from the servo motor 34 of the motor mounting plate 33 is fixedly connected to the inner side wall of the support frame 38 on the upper side. Through the support of the support frame 38 to the detection table 11, the stability of the entire detection device is increased.

[0037] The utility model discloses a detection device for metal product, including detection cover 12, detection probe 22, first electric push-pull rod 15, second electric push-pull rod 16, two -way synchronous motor 19, rotating platform 31, servo motor 34, driving gear 36, anti -skid pad 37 and touch -control display screen 26, detection cover 12 is fixedly connected on the top of the frame 13, and detection probe 22 is fixedly connected on the lower side of the connecting block 17, and the frame 13 is fixedly connected on the rotating shaft 20, and the rotating shaft 20 is fixedly connected on the rotating platform 31, and the rotating platform 31 is fixedly connected on the output shaft 35, and the output shaft 35 is fixedly connected on the servo motor 34, and the servo motor 34 is fixedly connected on the driving gear 36, and the driving gear 36 is fixedly connected on the anti -skid pad 37, and the anti -skid pad 37 is fixedly connected on the rotating platform 31, and the touch -control display screen 26 is fixedly connected on the front surface of the controller 24, and the controller 24 is fixedly connected on the frame 13, and the first electric push-pull rod 15 is fixedly connected on the controller 24, and the second electric push-pull rod 16 is fixedly connected on the controller 24, and the two -way synchronous motor 19 is fixedly connected on the controller 24, and the rotating platform 31 is fixedly connected on the controller 24, and the servo motor 34 is fixedly connected on the controller 24, and the driving gear 36 is fixedly connected on the controller 24, and the anti -skid pad 37 is fixedly connected on the controller 24, and the touch -control display screen 26 is fixedly connected on the controller 24.

[0038] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, and anyone skilled in the art can easily think of various changes or replacements within the technical range disclosed by the utility model, and these should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be the protection scope of the claims.

Claims

1. A mark detection device for metal product development, characterized by: The utility model provides a detection device, including detection component (1), detection component (1) includes detection platform (11), detection cover (12), mounting frame (13), sliding block (14), first electric push -and -pull rod (15), second electric push -and -pull rod (16), connecting block (17), mounting groove (18), two -way synchronous motor (19), pivot (20), U -shaped frame (21), detection probe (22), through -hole (23) and turntable component (3), The upper surface of the detection platform (11) is fixedly connected with a detection cover (12), the upper surface of the detection cover (12) is fixedly connected with a mounting frame (13), the inner side wall of the mounting frame (13) is slidably connected with a sliding block (14), the front surface of the mounting frame (13) is fixedly connected with a first electric push -and -pull rod (15), the output end of the first electric push -and -pull rod (15) is fixedly connected with the front surface center of the sliding block (14), the lower surface of the sliding block (14) is fixedly connected with a second electric push -and -pull rod (16), the output end of the second electric push -and -pull rod (16) is fixedly connected with a connecting block (17), the lower surface of the connecting block (17) is provided with a mounting groove (18), the inner side wall of the mounting groove (18) is fixedly connected with a two -way synchronous motor (19), the two output ends of the two -way synchronous motor (19) are fixedly connected with a pivot (20), the distal ends of the two pivots (20) are respectively penetrated through the inner side wall both sides center of the mounting groove (18), the distal ends of the outer side walls of the two pivots (20) are fixedly connected with a U -shaped frame (21), the lower surface center of the U -shaped frame (21) is fixedly connected with a detection probe (22), the upper surface center of the detection platform (11) is provided with a through -hole (23), the inner side wall of the through -hole (23) is rotatably connected with a turntable component (3).

2. The mark detection device for the development of metal products according to claim 1, characterized in that: The outer side wall of the rotating platform (31) is rotatably connected with the inner side wall of the through -hole (23), the outer side wall bottom of the rotating platform (31) is provided with a gear ring (32), one side of the lower surface of the detection platform (11) is fixedly connected with a motor mounting plate (33), one side of the motor mounting plate (33) close to the gear ring (32) is fixedly connected with a servo motor (34), the output end of the servo motor (34) is fixedly connected with a drive gear (36) through an output shaft (35), the outer side wall of the drive gear (36) is meshingly connected with the outer side wall of the gear ring (32). One side of the front of the detection cover (12) is fixedly connected with a controller (24), the input ends of the first electric push -and -pull rod (15), the second electric push -and -pull rod (16), the two -way synchronous motor (19) and the servo motor (34) are electrically connected with the output end of the controller (24), and the output end of the detection probe (22) is electrically connected with the input end of the controller (24).

3. The mark detection device for the development of metal products according to claim 2, characterized in that: ​ 4. The device for detecting traces left by a person according to claim 3, characterized in that: The inner side wall of the detection cover (12) is fixedly connected with a plurality of light supplement lamps (25), and input ends of the light supplement lamps (25) are electrically connected to output ends of the controller (24).

5. A mark detection device for use in the development of metal products according to claim 4, characterized in that: The front surface of the controller (24) is provided with a touch display screen (26).

6. The mark detection device for metal product development according to claim 1, characterized by: The middle part of the inner side wall of the mounting frame (13) is provided with a limiting groove (27), the middle part of the two sides of the sliding block (14) is fixedly connected with a limiting block (28), and the outer side wall of the limiting block (28) is slidably connected to the inner side wall of the limiting groove (27).

7. The device for detecting traces left by a person according to claim 2, characterized in that: The middle part of the inner side wall of the through hole (23) is provided with an annular groove (29), the middle part of the outer side wall of the rotating table (31) is fixedly connected with a limiting ring (30), the outer side wall of the limiting ring (30) is rotatably connected to the inner side wall of the annular groove (29), and the upper surface of the rotating table (31) is provided with an anti-skid pad (37).

8. The device for detecting traces left by a person according to claim 2, characterized in that: The lower surface of the detection table (11) is fixedly connected with a support frame (38), and the side, away from the servo motor (34), of the motor mounting plate (33) is fixedly connected to the inner side wall of one side of the support frame (38).