Debugging system and production line

Abstract

The utility model provides a debugging system and a production line, and relates to the technical field of electrics. In the debugging system, a tray unit is used for bearing a to-be-debugged electrical device and positioning the to-be-debugged electrical device through a first positioning structure, and a second conductive interface is electrically connected with a first conductive interface and is electrically connected with an external conductive interface of the to-be-debugged electrical device through the first conductive interface; the debugging unit is arranged at the debugging station and comprises a third conductive interface, the tray unit is placed on the conveying line unit, and when the conveying line unit conveys the tray unit to the debugging station, the third conductive interface is electrically connected with the second conductive interface through contact. The debugging unit can be used for debugging the to-be-debugged electrical device, the to-be-debugged electrical device can be installed and positioned on the tray unit outside the debugging station, occupation of the debugging station caused by the installation operation can be reduced, and the debugging efficiency of the to-be-debugged electrical device can be improved.

Description

TECHNICAL FIELD

[0001] The present disclosure relates to the electrical technical field, in particular, to a debugging system and a production line. BACKGROUND

[0002] In the production process of electrical devices such as inverters, it is usually necessary to debug these electrical devices, for example, it is necessary to carry out initial adjustment test on the inverter, in particular, it is necessary to detect whether the current and voltage of the inverter are normal, it is necessary to detect whether the signal strength of the communication of the inverter meets the standard, and it is also necessary to burn the model and SN number of the machine into the inverter.

[0003] However, at present, such debugging process often has high dependence on personnel and low degree of self-contained, resulting in low debugging efficiency. CONTENT OF THE UTILITY MODEL

[0004] The present disclosure aims to solve the problem of how to improve the debugging efficiency of the debugging process of electrical devices to some extent.

[0005] To at least solve at least one aspect of the above problem, in a first aspect, the present disclosure provides a debugging system, comprising a conveying line unit, a tray unit and a debugging unit; the tray unit comprises a first positioning structure, a first conductive interface and a second conductive interface, the tray unit is used for carrying an electrical device to be debugged, and the first positioning structure is used for positioning the electrical device to be debugged, the second conductive interface is electrically connected with the first conductive interface, and the first conductive interface is electrically connected with an external conductive interface of the electrical device to be debugged.

[0006] The debugging unit is arranged at a debugging station, the debugging unit comprises a third conductive interface, the tray unit is placed on the conveying line unit, and when the conveying line unit conveys the tray unit to the debugging station, the third conductive interface is electrically connected with the second conductive interface through contact.

[0007] Optionally, the first positioning structure comprises a positioning groove structure.

[0008] Optionally, the positioning groove structure has a plurality of groove segments in the groove depth direction, and the cross-sectional area of the plurality of groove segments gradually increases in the groove depth direction and away from the direction of the groove opening of the positioning groove structure.

[0009] Optionally, the first positioning structure comprises a plurality of positioning blocks, and the plurality of positioning blocks collectively form the positioning groove structure.

[0010] Optionally, the number of the first positioning structures is a plurality, and the plurality of first positioning structures are respectively detachably arranged, and the plurality of first positioning structures are respectively used for positioning different electrical devices to be debugged.

[0011] Optionally, the tray unit further comprises a tray body, and the first positioning structure, the first conductive interface and the second conductive interface are arranged on the tray body respectively.

[0012] The first conductive interface and the second conductive interface are respectively located on different sides of the first positioning structure in the circumferential direction, and / or the first conductive interface is movably arranged on the tray body.

[0013] Optionally, the third conductive interface is electrically connected with the second conductive interface through plug-in contact.

[0014] Optionally, the debugging unit further comprises a moving seat and a moving driving structure, the moving seat is movably arranged in a set direction, the third conductive interface is arranged on the moving seat, the moving driving structure is drivingly connected with the moving seat, and the direction in which the third conductive interface is plugged with the second conductive interface is consistent with the set direction.

[0015] And / or, when the tray unit is located at the debugging station and the conveying line unit conveys the tray unit away from the debugging station, the direction in which the tray unit leaves the debugging station is consistent with the direction in which the third conductive interface is separated from the second conductive interface.

[0016] Optionally, the debugging unit further comprises a stopper, and the tray unit further comprises a stop portion; when the conveying line unit conveys the tray unit to the debugging station, the stopper abuts against the stop portion.

[0017] And / or, the debugging unit further comprises a first plug-in positioning structure, and the tray unit further comprises a second plug-in positioning structure, the second plug-in positioning structure is plug-in connected with the first plug-in positioning structure, the plug-in direction of the second plug-in positioning structure with the first plug-in positioning structure is consistent with the plug-in direction of the third conductive interface with the second conductive interface, and the plug-in depth of the second plug-in positioning structure with the first plug-in positioning structure is greater than or equal to the plug-in depth of the third conductive interface with the second conductive interface.

[0018] Optionally, the number of the debugging stations is a plurality, and a plurality of the debugging stations are respectively provided with the debugging unit.

[0019] The conveying line unit comprises a main conveying line and a plurality of terminal conveying lines; one end of each of the plurality of terminal conveying lines is respectively connected with the main conveying line, and the other end of each of the plurality of terminal conveying lines is respectively arranged corresponding to the plurality of debugging stations.

[0020] Optionally, the conveying line unit further comprises an intermediate conveying line and an elevator; a plurality of the terminal conveying lines are sequentially arranged in the up-down direction, the elevator is located between the main conveying line and the terminal conveying line, the intermediate conveying line is arranged on the lifting platform of the elevator, and the intermediate conveying line is respectively connected to the main conveying line and the terminal conveying line through the lifting of the lifting platform.

[0021] Optionally, the conveying directions of the main conveying line and the intermediate conveying line are different; the main conveying line is provided with a lifting device at a position close to the intermediate conveying line, the lifting device is provided with a switching conveying line, and the tray unit is carried through the switching conveying line; the conveying direction of the switching conveying line is consistent with the conveying direction of the intermediate conveying line.

[0022] Optionally, the main conveying line is arranged in a multi-layer structure, the intermediate conveying line is respectively connected to at least two layers of the main conveying line through the lifting of the lifting platform, and the conveying directions of the at least two layers of the main conveying line are different.

[0023] In a second aspect, the present disclosure provides a production line comprising the debugging system of the first aspect.

[0024] Optionally, the production line further comprises an assembly conveying line, and the assembly conveying line comprises the main conveying line of the debugging system.

[0025] In the debugging system and the production line of the present disclosure, the tray unit positions the electrical device to be debugged through the first positioning structure, the first conductive interface of the tray unit is electrically connected to the external conductive interface of the electrical device to be debugged, and the second conductive interface of the tray unit is electrically connected to the first conductive interface. The first conductive interface and the second conductive interface of the tray unit can realize switching of the external conductive interface of the electrical device to be debugged, so that the tray unit and the electrical device to be debugged thereon can be conveyed to the debugging station by the conveying line unit under the condition that the electrical device to be debugged is positioned on the tray unit by the first positioning structure and the external conductive interface of the electrical device to be debugged is switched to the second conductive interface. The third conductive interface of the debugging unit at the debugging station is in contact with the second conductive interface to realize electrical connection, so that the debugging unit can be used to complete the debugging work of the electrical device to be debugged, and on the other hand, the installation and positioning work of the electrical device to be debugged on the tray unit can be carried out outside the debugging station, the occupation of the debugging station caused by the installation work can be reduced, and the debugging efficiency of the electrical device to be debugged can be improved. Furthermore, the external conductive interface of the electrical device to be debugged is electrically connected to the first conductive interface of the tray unit, and the operation space of the electrical connection can be relatively sufficient, which facilitates the connection operation. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 Structure diagram of a debugging system in an embodiment of the present disclosure;

[0027] Figure 2 Structure diagram of a tray unit in an embodiment of the present disclosure;

[0028] Figure 3 Structure diagram of a debugging system when the conveying directions of the main conveying line and the intermediate conveying line are different in an embodiment of the present disclosure;

[0029] Figure 4 Structure diagram of a debugging system in an embodiment of the present disclosure; Figure 3 Top view diagram of the debugging system shown;

[0030] Figure 5 Structure diagram of a debugging system in an embodiment of the present disclosure; Figure 3 Three-dimensional structure diagram of the debugging system shown;

[0031] Figure 6 Structure diagram of a debugging system in an embodiment of the present disclosure; Figure 5 Structure diagram of a debugging system when the debugging system shown is provided with a shell;

[0032] Figure 7 Structure diagram of an end conveying line in an embodiment of the present disclosure;

[0033] Figure 8 Structure diagram of a lifting machine in an embodiment of the present disclosure, in which an intermediate conveying line is arranged on a lifting platform of the lifting machine.

[0034] Explanation of reference signs:

[0035] 1-conveying line unit; 11-main conveying line; 111-upper conveying line; 112-lower conveying line; 12-end conveying line; 121-end conveying chain; 122-end conveying driving structure; 1221-driving motor; 1222-belt transmission mechanism; 123-rotation shaft; 124-telescopic positioning column; 13-intermediate conveying line; 14-lifting machine; 141-lifting platform; 2-tray unit; 21-first positioning structure; 211-positioning block; 21A-positioning groove structure; 22-first conductive interface; 23-second conductive interface; 24-tray body; 25-first guide rail; 26-second plug-in positioning structure; 3-debugging unit; 31-third conductive interface; 32-moving seat; 33-base; 34-moving driving structure; 35-blocker; 36-first plug-in positioning structure; 37-first arrival sensor; 4-electrical device to be debugged; 41-external conductive interface; 5-display screen; 6-indicator light. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned purposes, features and advantages of the present disclosure more obvious and easy to understand, the specific embodiments of the present disclosure are described in detail below with reference to the drawings.

[0037] In the description of the disclosure, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through intermediate medium. For those skilled in the art, the specific meaning of the above terms in the disclosure can be understood according to the specific circumstances.

[0038] In the description of the present specification, the description of the terms "embodiment", "one embodiment", "some embodiments", "exemplarily" and "one embodiment" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or embodiment are included in at least one embodiment or embodiment of the present disclosure. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or embodiments in a suitable manner.

[0039] The terms "first", "second", and the like are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features.

[0040] The meanings of up, down, left, right, front, back in the drawings are only for the convenience of describing the present disclosure and simplifying the description, and cannot be understood as indicating or implying that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present disclosure.

[0041] As Figure 1 As shown in the first aspect, the embodiments of the present disclosure provide a debugging system, which comprises a conveying line unit 1, a tray unit 2 and a debugging unit 3;

[0042] The tray unit 2 comprises a first positioning structure 21, a first conductive interface 22 and a second conductive interface 23, the tray unit 2 is used to carry the electrical device 4 to be debugged, and the first positioning structure 21 is used to position the electrical device 4 to be debugged, the second conductive interface 23 is electrically connected with the first conductive interface 22, and the first conductive interface 22 is electrically connected with the external conductive interface 41 of the electrical device 4 to be debugged;

[0043] The debugging unit 3 is arranged at the debugging station, the debugging unit 3 comprises a third conductive interface 31, the tray unit 2 is placed on the conveying line unit 1, when the conveying line unit 1 conveys the tray unit 2 to the debugging station, the third conductive interface 31 is electrically connected with the second conductive interface 23 through contact.

[0044] In the specification, the electrical device to be debugged 4 is taken as an example of a power conversion device such as a micro-inverter to illustrate the content of the present disclosure, but it should be understood that it can also be other devices without violating the design concept of the present disclosure.

[0045] The tray unit 2 is used to carry the electrical device to be debugged 4, and the first conductive interface 22 on it is electrically connected with the external conductive interface 41 of the electrical device to be debugged 4, and the second conductive interface 23 is electrically connected with the first conductive interface 22. This arrangement can transfer the external conductive interface 41 of the electrical device to be debugged 4, so that it is convenient in structure and / or space to be electrically connected with the debugging unit 3. This improves the convenience of electrical connection between the electrical device to be debugged 4 and the debugging unit 3, and reduces the operation difficulty of electrical connection between them.

[0046] Illustratively, the electrical device to be debugged 4 has a conductive cable for connection with the outside, and the end of the conductive cable is provided with a conductive connection plug, which usually has a plurality of plug-in terminals. The external conductive interface 41 includes this conductive connection plug, and the conductive cable is usually provided in multiple, and the external conductive interface 41 includes multiple conductive connection plugs. In this case, the first conductive interface 22 is provided with a matching plug-in terminal corresponding to each plug-in terminal, the second conductive interface 23 has a plurality of terminals corresponding to the plug-in terminals of the first conductive interface 22, and the third conductive interface 31 has a plurality of terminals corresponding to the plurality of terminals of the external conductive interface 41 respectively.

[0047] The conveying line unit 1 has one or more conveying lines, which can carry and convey the electrical device to be debugged 4. The specific structure of the debugging unit 3 can be set according to the actual debugging needs, which will not be described in detail here.

[0048] Thus, in the debugging system of the embodiment, the tray unit 2 positions the electrical device to be debugged 4 through the first positioning structure 21, the first conductive interface 22 of the tray unit 2 is electrically connected with the external conductive interface 41 of the electrical device to be debugged 4, the second conductive interface 23 of the tray unit 2 is electrically connected with the first conductive interface 22, and the tray unit 2 can realize the switching of the external conductive interface 41 of the electrical device to be debugged 4 through the first conductive interface 22 and the second conductive interface 23. Thus, when the electrical device to be debugged 4 is positioned on the tray unit 2 by the first positioning structure 21 and the external conductive interface 41 of the electrical device to be debugged 4 is switched to the second conductive interface 23, the tray unit 2 and the electrical device to be debugged 4 thereon can be conveyed to the debugging station by the conveying line unit 1. The third conductive interface 31 of the debugging unit 3 at the debugging station is in contact with the second conductive interface 23 to realize electrical connection, so that the electrical connection between the debugging unit 3 and the electrical device to be debugged 4 can be realized. On one hand, the debugging unit 3 can be used to complete the debugging of the electrical device to be debugged 4, and on the other hand, the installation and positioning of the electrical device to be debugged 4 on the tray unit 2 can be performed outside the debugging station, so that the occupation of the debugging station caused by the installation and positioning can be reduced, and the debugging efficiency of the electrical device to be debugged 4 can be improved. In addition, the external conductive interface 41 of the electrical device to be debugged 4 is electrically connected with the first conductive interface 22 of the tray unit 2, and the operation space for electrical connection can be relatively large, which is convenient for connection operation.

[0049] In the above embodiment, the specific structure of the first positioning structure 21 is not limited, and can be set according to the actual needs of the electrical device to be debugged 4.

[0050] As shown in Figure 2 , optionally, the first positioning structure 21 includes a positioning groove structure 21A.

[0051] Specifically, the cross-sectional shape of the groove cavity of the positioning groove structure 21A is consistent with the cross-sectional shape of the positioned part of the electrical device to be debugged 4.

[0052] In the embodiment, the positioned part of the electrical device to be debugged 4 is taken as the lower part of the shell for illustration. In this case, the slot opening of the groove cavity of the positioning groove structure 21A faces upward, the cross-sectional shape of the groove cavity of the positioning groove structure 21A and the cross-sectional shape of the shell of the electrical device to be debugged 4 are both rectangular, and the positioning groove structure 21A can be provided with a guide surface at the slot opening of the groove cavity to guide the electrical device to be debugged 4 into the groove cavity of the positioning groove structure 21A.

[0053] Thus, the electrical device to be debugged 4 can be accommodated in the groove cavity of the positioning groove structure 21A to position the electrical device to be debugged 4, and the positioning reliability can be ensured.

[0054] It should be understood that the tray unit 2 can be configured to adapt to only one type of electrical device 4 to be debugged, for example, it can have only one first positioning structure 21, and the positioning groove structure 21A of the first positioning structure 21 can adapt to only one type of electrical device 4 to be debugged.

[0055] The tray unit 2 can also be configured to accommodate various sizes of electrical devices 4 to be commissioned. Examples will be provided later.

[0056] In an alternative embodiment of the positioning groove structure 21A, the positioning groove structure 21A has multiple groove segments in the groove depth direction, and the cross-sectional area of ​​the multiple groove segments gradually increases in the groove depth direction and away from the groove opening of the positioning groove structure 21A.

[0057] In this case, at least two slots are used to position electrical devices 4 of different specifications to be commissioned.

[0058] like Figure 2 As shown, exemplarily, the positioning slot structure 21A includes four slot segments with gradually increasing cross-sectional areas, which can be used to position four different sizes of electrical devices 4 to be debugged.

[0059] In an alternative embodiment of the positioning groove structure 21A, the first positioning structure 21 includes a plurality of positioning blocks 211, which together form the positioning groove structure 21A.

[0060] It should be understood that, in this case, there can be gaps between the positioning blocks 211, that is, the sidewall of the cavity of the positioning groove structure 21A can be discontinuous, and the bottom wall of the cavity can also be discontinuous.

[0061] In this case, the volume of the positioning block 211 can be reduced, as can the material and manufacturing costs of the positioning block 211. The structure is simple and highly practical.

[0062] Of course, in other ways, multiple positioning blocks 211 can also be connected as a whole to form an integral block, which will not be described in detail here.

[0063] In an optional embodiment of the positioning groove structure 21A, there are multiple first positioning structures 21, each of which is detachable and used to position electrical devices 4 of different specifications to be debugged.

[0064] For example, multiple first positioning structures 21 are detachably mounted on the tray body 24 of the tray unit 2. By replacing the first positioning structures 21, the tray unit 2 can be adapted to multiple specifications of electrical devices 4 to be debugged. This scheme is not shown in the figure and will not be described in detail here.

[0065] like Figure 1and Figure 2 As shown in the figures, the tray unit 2 further comprises a tray body 24, and the first positioning structure 21, the first conductive interface 22 and the second conductive interface 23 are respectively arranged on the tray body 24.

[0066] Exemplarily, the tray body 24 can be generally in a plate structure, and the central region of the first positioning structure 21 is generally arranged corresponding to the central region of the plate structure. The first conductive interface 22 and the second conductive interface 23 can each comprise a corresponding conductive part and a fixing seat. For example, the conductive part of the first conductive interface 22 (e.g. comprising a plurality of plug-in terminals) is arranged on the fixing seat and is arranged on the tray body 24 through the fixing seat.

[0067] In an alternative of the tray unit 2, the first conductive interface 22 and the second conductive interface 23 are respectively located at different circumferential sides of the first positioning structure 21.

[0068] Exemplarily, the tray body 24 is generally in a rectangular shape, and the second conductive interface 23 is arranged corresponding to the first side of the rectangle, and the first conductive interface 22 is arranged corresponding to one or more sides of the rectangle other than the first side. For example, two sides adjacent to the first side are respectively arranged with the first conductive interface 22.

[0069] In this way, the first conductive interface 22 and the second conductive interface 23 are respectively located at different sides of the first positioning structure 21 on the tray body 24, and the layout of the plurality of structures on the tray body 24 is reasonable, which can guarantee the position of the center of gravity of the tray unit 2 carrying the electrical device to be tested, is conducive to guaranteeing the stability of the tray unit 2 when moving on the conveying line, and is also convenient for the electrical connection operation between the external conductive interface 41 of the electrical device to be debugged 4 and the first conductive interface 22.

[0070] In an alternative of the tray unit 2, the first conductive interface 22 is movably arranged on the tray body 24.

[0071] As shown in the figures, the tray unit 2 further comprises a tray body 24, and the first positioning structure 21, the first conductive interface 22 and the second conductive interface 23 are respectively arranged on the tray body 24. Figure 1 and Figure 2 Exemplarily, the tray body 24 is generally in a rectangular shape, and the second conductive interface 23 is arranged corresponding to the first side of the rectangle, and the first conductive interface 22 is arranged corresponding to one or more sides of the rectangle other than the first side. For example, two sides adjacent to the first side are respectively arranged with the first conductive interface 22.

[0072] It should be understood that the electrical device to be debugged 4 is provided with a conductive cable for connection with the outside, and the size of the shell of the electrical device to be debugged 4 and the length of the conductive cable are different for different specifications.

[0073] In this way, the first conductive interface 22 is arranged to be movable, and the position of the first conductive interface 22 can be adjusted as needed, thereby facilitating the connection of the first conductive interface 22 with the external conductive interface 41 of the electrical device to be debugged 4.

[0074] In an alternative of the tray unit 2, the number of the first conductive interfaces 22 is multiple, and the multiple first conductive interfaces 22 are distributed at intervals.

[0075] It should be understood that the multiple first conductive interfaces 22 are distributed at intervals, which is beneficial to provide sufficient space for the electrical connection of the tray unit 2 with the external conductive interface 41 of the electrical device to be debugged 4.

[0076] In the above embodiment, optionally, the number of the debug stations is multiple, and the multiple debug stations are respectively provided with the debug units 3;

[0077] The conveying line unit 1 comprises a main conveying line 11 and multiple end conveying lines 12; one end of each of the multiple end conveying lines 12 is connected to the main conveying line 11, and the other end of each of the multiple end conveying lines 12 is arranged corresponding to the multiple debug stations.

[0078] Specifically, the multiple debug stations are respectively provided with the debug units 3, and the multiple end conveying lines 12 can convey the tray units 2 conveyed by the main conveying line 11 to different debug stations, so that the debug units 3 at the multiple debug stations can perform the debugging operation on the electrical device to be debugged 4. Of course, in some scenarios, the end conveying line 12 can also convey the electrical device to be debugged 4 after the debugging to the main conveying line 11.

[0079] In this way, in the debugging system, the main conveying line 11 is provided with multiple debug stations, which can improve the utilization rate of the main conveying line 11.

[0080] As shown in Figures 3 to 5 , Figure 8 Optionally, the conveying line unit 1 further comprises an intermediate conveying line 13 and an elevator 14; the multiple end conveying lines 12 are arranged in sequence in the up-down direction, the elevator 14 is located between the main conveying line 11 and the end conveying line 12, the intermediate conveying line 13 is arranged on the lifting platform 141 of the elevator 14, and the intermediate conveying line 13 is connected to the main conveying line 11 and the end conveying line 12 through the lifting of the lifting platform 141.

[0081] Exemplarily, the debugging system comprises a debugging support, the main conveying line 11, the elevator 14 and the debugging support are sequentially arranged in the left-right direction, the debugging support comprises multiple layers sequentially arranged in the up-down direction, and each layer is provided with the end conveying line 12, the debugging station and the debugging unit 3. The elevator 14 is a machine capable of driving the lifting platform 141 to lift, and the intermediate conveying line 13 is arranged on the lifting platform 141. Through the lifting of the lifting platform 141, the intermediate conveying line 13 can be located at a height at which the tray unit 2 can be transferred between the intermediate conveying line 13 and the main conveying line 11, and the intermediate conveying line 13 can also be located at a height at which the tray unit 2 can be transferred between the intermediate conveying line 13 and the end conveying line 12.

[0082] In this way, on the basis that multiple end conveying lines 12 can share the main conveying line 11, the multiple end conveying lines 12 occupy less space in the horizontal plane, and the space utilization rate of the debugging system is higher.

[0083] It should be understood that, in the embodiment, the conveying direction of the main conveying line 11 can be consistent with the conveying direction of the intermediate conveying line 13 (not shown in the figure). In some schemes, the conveying direction of the main conveying line 11 can be inconsistent with the conveying direction of the intermediate conveying line 13.

[0084] In an alternative scheme, the conveying directions of the main conveying line 11 and the intermediate conveying line 13 are different; the main conveying line 11 is provided with a lifting device at a position close to the intermediate conveying line 13, the lifting device is provided with a transfer conveying line, and the transfer conveying line carries the tray unit 2; and the conveying direction of the transfer conveying line is consistent with the conveying direction of the intermediate conveying line 13.

[0085] Specifically, the lifting device can lift the transfer conveying line (the lifting device and the transfer conveying line are not shown in the figure) so that the transfer conveying line has a first position and a second position in the up-down direction. When the transfer conveying line is located at the first position, the conveying surface of the transfer conveying line for supporting the tray unit 2 is located lower than the main conveying line unit 1 in the up-down direction, and the main conveying line unit 1 can normally convey the tray unit 2. When the transfer conveying line is located at the second position, the conveying surface of the transfer conveying line for supporting the tray unit 2 is located higher than the main conveying line unit 1 in the up-down direction, and the conveying surface of the transfer conveying line for supporting the tray unit 2 supports the tray unit 2 from below, and the tray unit 2 can be transferred between the transfer conveying line and the tray unit 2.

[0086] In an alternative scheme of the conveying line unit 1, the main conveying line 11 is provided in a multi-line structure, and the multi-line structure has forward conveying and reverse conveying functions.

[0087] Optionally, the plurality of conveying lines of the multi-line structure are distributed along the up-down direction, that is, the main conveying line 11 is arranged in a multi-layer structure, the intermediate conveying line 13 is respectively connected to at least two layers of the main conveying line 11 through the lifting of the lifting platform 141, and the conveying directions of the at least two layers of the main conveying line 11 are different.

[0088] As shown in Figures 3 to 6 , for example, the main conveying line 11 is a double-layer structure, which includes an upper layer conveying line 111 and a lower layer conveying line 112, and the conveying directions of the upper layer conveying line 111 and the lower layer conveying line 112 are opposite.

[0089] In some scenarios, the assembly line of the electrical device 4 to be debugged includes the main conveying line 11.

[0090] Specifically, when the tray unit 2 is located on the upper layer conveying line 111, corresponding assembly and other operations are performed by manual or robot, and the lower layer conveying line 112 is used for reflow of the tray unit 2.

[0091] In the above embodiment, optionally, the third conductive interface 31 and the second conductive interface 23 are electrically connected through plug-in contact.

[0092] Specifically, the third conductive interface 31 includes a plurality of male plug-in terminals, and the second conductive interface 23 includes a plurality of female plug-in terminals, or the third conductive interface 31 includes a plurality of female plug-in terminals, and the second conductive interface 23 includes a plurality of male plug-in terminals.

[0093] In this way, the third conductive interface 31 and the second conductive interface 23 are electrically connected in a plug-in manner, which is beneficial to quick electrical connection operation of the two.

[0094] As shown in Figure 1 and Figure 7 , in the above embodiment, in an optional solution of the debugging unit 3, the debugging unit 3 further includes a moving seat 32 and a moving driving structure 34, the moving seat 32 is movably arranged in a set direction, the third conductive interface 31 is arranged on the moving seat 32, the moving driving structure 34 is drivingly connected with the moving seat 32, and the direction of plug-in of the third conductive interface 31 and the second conductive interface 23 is consistent with the set direction.

[0095] Specifically, the debugging unit 3 further includes a base 33, the moving seat 32 is movably arranged on the base 33 in the set direction, and the moving driving structure 34 can be a linear driving structure such as a pneumatic cylinder, which can drive the moving seat 32 to move relative to the base 33 in the set direction.

[0096] Thus, the third conductive interface 31 is arranged on the moving seat 32, and the direction in which the third conductive interface 31 is inserted into the second conductive interface 23 is consistent with the set direction, so that when the moving driving structure 34 drives the moving seat 32 to move, the third conductive interface 31 and the second conductive interface 23 can be close to or away from each other in the insertion direction, so as to realize the insertion connection or separation of the third conductive interface 31 and the second conductive interface 23.

[0097] In the above embodiment, in the optional solution of the debugging unit 3, when the tray unit 2 is located at the debugging station and the conveying line unit 1 conveys the tray unit 2 away from the debugging station, the direction in which the tray unit 2 leaves the debugging station is consistent with the direction in which the third conductive interface 31 is inserted into or separated from the second conductive interface 23.

[0098] For example, when the conveying line unit 1 only includes a single-direction conveying line, for example, only includes a conveying line consistent with the conveying direction of the terminal conveying line 12, in the process of conveying the tray unit 2 to the debugging station by the conveying line, the third conductive interface 31 is located on the movement path of the second conductive interface 23, and the insertion connection of the two can be realized.

[0099] In the above embodiment, in the further optional solution of the debugging unit 3, the debugging unit 3 can also include the moving seat 32 and the moving driving structure 34, and the set direction is consistent with the conveying direction of the terminal conveying line 12. In this way, the driving stroke requirement of the moving driving structure 34 can be reduced, which will not be described in detail here.

[0100] As shown in Figure 1 and Figure 7 In the above embodiment, in the optional solution of the debugging unit 3, the debugging unit 3 further includes the stopper 35, and the tray unit 2 further includes the stop portion; when the conveying line unit 1 conveys the tray unit 2 to the debugging station, the stopper 35 abuts against the stop portion.

[0101] As shown in Figure 1 and Figure 7 In the above embodiment, in the optional solution of the debugging unit 3, the debugging unit 3 further includes the first insertion positioning structure 36, and the tray unit 2 further includes the second insertion positioning structure 26, the second insertion positioning structure 26 is inserted into the first insertion positioning structure 36, the insertion direction of the second insertion positioning structure 26 and the first insertion positioning structure 36 is consistent with the insertion direction of the third conductive interface 31 and the second conductive interface 23, and the insertion depth of the second insertion positioning structure 26 and the first insertion positioning structure 36 is greater than or equal to the insertion depth of the third conductive interface 31 and the second conductive interface 23.

[0102] Specifically, one of the first plug-in positioning structure 36 and the second plug-in positioning structure 26 is a plug-in column, and the other is a plug-in hole, and the insertion depth of the plug-in column into the plug-in hole is greater than or equal to the plug-in depth of the third conductive interface 31 and the second conductive interface 23.

[0103] In this way, the accurate butt joint of the third conductive interface 31 and the second conductive interface 23 is facilitated.

[0104] As shown in Figure 7 Optionally, the end conveying line 12 includes an end conveying chain 121, an end conveying driving structure 122, and a rotating shaft 123, both ends of the rotating shaft 123 are provided with sprockets, the sprockets are connected with the end conveying chain 121, the end conveying driving structure 122 is connected with the rotating shaft 123, and the end conveying driving structure 122 drives the rotating shaft 123 to rotate to drive the end conveying chain 121 to move, thereby realizing the transfer of the tray unit 2. The end conveying driving structure 122 can include a driving motor 1221 and a belt transmission mechanism 1222, and the driving motor 1221 drives the rotating shaft 123 to rotate through the belt transmission mechanism 1222. The end conveying line 12 can further include a first position sensor 37 and a telescopic positioning column 124. The telescopic positioning column 124 can be a telescopic cylinder. When the tray unit 2 conveyed by the end conveying line 12 is blocked by the blocker 35 and the first position sensor 37 senses the tray unit 2, the tray unit 2 is located at the debugging station, the telescopic positioning column 124 is extended and positioned and connected with the positioning hole on the tray body 24, thereby ensuring the positional stability of the tray unit 2.

[0105] It should be understood in the art that the tray unit 2 can also be provided with a structure for positioning with the positioning hole before being transferred from the previous conveying line to the next conveying line, such as another telescopic positioning column, and can also be provided with another position sensor. For example, the end position of the upper conveying line is correspondingly provided with another blocker, telescopic positioning column, and first position sensor, and the end position of the middle conveying line is correspondingly provided with another blocker, telescopic positioning column, and first position sensor, which will not be described in detail here.

[0106] As shown in Figure 6 The debugging system is also provided with a housing, a display screen 5, and an indicator light 6, etc. The debugging system is protected by the housing, the man-machine interaction information of the debugging system is displayed by the display screen 5, and the working state of the debugging system is indicated by the indicator light 6, etc.

[0107] In a second aspect, the production line provided by the present disclosure includes the debugging system of the above-mentioned embodiments.

[0108] Optionally, the production line further includes an assembly conveying line, and the assembly conveying line includes the main conveying line 11 of the debugging system.

[0109] The assembly conveying line has been described above, and will not be described in detail here.

[0110] Although the present disclosure discloses as above, the protection scope of the present disclosure is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present disclosure.

Claims

1. A debugging system, characterized by, The device comprises a conveying line unit (1), a tray unit (2) and a debugging unit (3); the tray unit (2) comprises a first positioning structure (21), a first conductive interface (22) and a second conductive interface (23), the tray unit (2) is used for carrying an electrical device (4) to be debugged, and the first positioning structure (21) is used for positioning the electrical device (4) to be debugged, the second conductive interface (23) is electrically connected with the first conductive interface (22), and the first conductive interface (22) is electrically connected with an external conductive interface (41) of the electrical device (4) to be debugged; The debugging unit (3) is arranged at a debugging station, the debugging unit (3) comprises a third conductive interface (31), the tray unit (2) is placed on the conveying line unit (1), and when the conveying line unit (1) conveys the tray unit (2) to the debugging station, the third conductive interface (31) is electrically connected with the second conductive interface (23) through contact.

2. The debug system of claim 1, wherein, The first positioning structure (21) comprises a positioning groove structure (21A).

3. The commissioning system of claim 2, wherein, The positioning groove structure (21A) comprises a plurality of groove segments in a groove depth direction, and the cross-sectional areas of the plurality of groove segments gradually increase in the groove depth direction and away from the direction of a groove opening of the positioning groove structure (21A).

4. The debug system of claim 2, wherein, The first positioning structure (21) comprises a plurality of positioning blocks (211), and the plurality of positioning blocks (211) jointly form the positioning groove structure (21A).

5. The debug system of claim 1, wherein, The first positioning structure (21) comprises a plurality of positioning blocks (211), and the plurality of positioning blocks (211) jointly form the positioning groove structure (21A).

6. The debug system of claim 1, wherein, The first positioning structure (21) comprises a plurality of positioning blocks (211), and the plurality of positioning blocks (211) jointly form the positioning groove structure (21A). The tray unit (2) further comprises a tray body (24), and the first positioning structure (21), the first conductive interface (22) and the second conductive interface (23) are arranged on the tray body (24); 7. The debug system of claim 1, wherein, The first conductive interface (22) and the second conductive interface (23) are respectively located on different sides of the first positioning structure (21) in a circumferential direction, and / or the first conductive interface (22) is movably arranged on the tray body (24).

8. The commissioning system of claim 7, wherein, The third conductive interface (31) is electrically connected with the second conductive interface (23) through plug-in contact. The debugging unit (3) further comprises a moving seat (32) and a moving driving structure (34), the moving seat (32) is movably arranged in a set direction, the third conductive interface (31) is arranged on the moving seat (32), the moving driving structure (34) is drivingly connected with the moving seat (32), and the direction in which the third conductive interface (31) is plugged with the second conductive interface (23) is consistent with the set direction. And / or, when the tray unit (2) is located at the debugging station and the conveying line unit (1) conveys the tray unit (2) away from the debugging station, the direction in which the tray unit (2) leaves the debugging station is consistent with the direction in which the third conductive interface (31) and the second conductive interface (23) are plugged apart.

9. The debug system of claim 7, wherein, The debugging unit (3) further comprises a stopper (35), and the tray unit (2) further comprises a stopper part; when the conveying line unit (1) conveys the tray unit (2) to the debugging station, the stopper (35) abuts against the stopper part; And / or, the debugging unit (3) further comprises a first plugging positioning structure (36), and the tray unit (2) further comprises a second plugging positioning structure (26); the second plugging positioning structure (26) is plugged with the first plugging positioning structure (36); the plugging direction of the second plugging positioning structure (26) and the first plugging positioning structure (36) is consistent with the plugging direction of the third conductive interface (31) and the second conductive interface (23); and the plugging depth of the second plugging positioning structure (26) and the first plugging positioning structure (36) is greater than or equal to the plugging depth of the third conductive interface (31) and the second conductive interface (23).

10. The commissioning system of any of claims 1 to 9, wherein, The number of the debugging stations is multiple, and each of the multiple debugging stations is provided with the debugging unit (3); The conveying line unit (1) comprises a main conveying line (11) and multiple end conveying lines (12); one end of each of the multiple end conveying lines (12) is connected to the main conveying line (11), and the other end of each of the multiple end conveying lines (12) is connected to the corresponding debugging station.

11. The commissioning system of claim 10, wherein, The conveying line unit (1) further comprises an intermediate conveying line (13) and an elevator (14); the multiple end conveying lines (12) are arranged in sequence in the up-down direction, the elevator (14) is located between the main conveying line (11) and the end conveying line (12), the intermediate conveying line (13) is arranged on the lifting platform (141) of the elevator (14), and the intermediate conveying line (13) is connected to the main conveying line (11) and the end conveying line (12) through the lifting of the lifting platform (141).

12. The commissioning system of claim 11, wherein, The conveying directions of the main conveying line (11) and the intermediate conveying line (13) are different; the main conveying line (11) is provided with a lifting device at a position close to the intermediate conveying line (13), the lifting device is provided with a switching conveying line, and the tray unit (2) is carried by the switching conveying line; the conveying direction of the switching conveying line is consistent with the conveying direction of the intermediate conveying line (13).

13. The commissioning system of claim 11, wherein, The main conveying line (11) is arranged in a multi-layer structure, the intermediate conveying line (13) is connected to at least two layers of the main conveying line (11) through the lifting of the lifting platform (141), and the conveying directions of the at least two layers of the main conveying line (11) are different.

14. A production line, characterized in that The debugging system comprises the debugging system according to any one of claims 1 to 13.

15. The production line of claim 14, wherein, It also comprises an assembly conveyor line comprising the main conveyor line (11) of the commissioning system.

Images