Intelligent control device for multivariable energy consumption of industrial setting machine

Abstract

The utility model provides an industrial setting machine multivariable energy consumption intelligent regulation and control device, which comprises a support base, vertical cases, a rotating roller and a data display board, the two vertical cases are vertically arranged on the two sides of the support base and are symmetrical, the data display board is arranged on one side of the data display board on one side, and the rotating roller is arranged on the other side of the support base. Open cavities with outward openings are formed in the upper portions of the sides, close to each other, of the vertical cases on the two sides. According to the scheme, various sensors such as a temperature sensor, a humidity sensor, a pressure sensor and a rotating speed detector are integrated, various key indexes in the production process are monitored in real time, monitoring data are deeply processed and analyzed through a logic algorithm preset in a PLC, a data model meeting the current production requirement is established and optimized, and the production efficiency is improved. And maximization of production quality and energy consumption efficiency is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial setting machine technical field, concretely is industrial setting machine multivariable energy consumption intelligent regulation and control device. BACKGROUND

[0002] Traditional setting machine in the production process, energy consumption management usually depends on the experience of the operator's judgment, lack of accurate data support and intelligent control. Because the various process parameters (such as temperature, humidity, pressure, etc.) on the production line and the relationship between energy consumption is complex, and often there is a coupling effect, so it is difficult to realize the optimization of energy consumption through simple adjustment.

[0003] In addition, the traditional setting machine also has the problem in energy consumption monitoring, cannot obtain energy consumption data in real time, accurately, and is difficult to find and solve energy consumption abnormal problems in time. UTILITY MODEL CONTENT

[0004] (I) the technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides industrial setting machine multivariable energy consumption intelligent regulation and control device, solves the problem raised in the above background art.

[0006] (II) technical scheme

[0007] In order to realize the above object, the utility model is realized by the following technical scheme: industrial setting machine multivariable energy consumption intelligent regulation and control device, including support base, vertical machine box, rotating roller and data display board, two vertical machine boxes are vertically set up on both sides of the support base and symmetrically, the data display board is installed on one side of the data display board, the vertical machine boxes on both sides are provided with open cavities with openings outward on the upper side of the side close to each other, the openings of the open cavities on both sides are opposite, the open cavity is provided with a lifting connecting rod that can be lifted and moved, the lifting connecting rod is fixedly provided with a lifting support plate at the bottom, and the rotating roller is rotatably arranged between the lifting support plates on both sides.

[0008] Preferably, the vertical machine box top end is provided with a lifting air pressure cylinder, and the lifting air pressure cylinder bottom is connected with the lifting connecting rod.

[0009] Preferably, two vertical pressure detectors are fixedly arranged on the inner wall of the open cavity, the vertical pressure detectors on both sides are symmetrically arranged, the vertical pressure detector bottom contact is connected with a connecting spring, and the other end of the connecting spring is connected with the lifting support plate top end.

[0010] Preferably, the data display board is connected with the vertical cabinet through a signal transmission line, and a plurality of data connectors are arranged on the side of the data display board, which facilitates signal connection with the energy consumption monitor.

[0011] Preferably, two transmission wheels are rotatably arranged on the side end faces of the vertical cabinets on the two sides, respectively, the transmission wheels on the two sides are symmetrically arranged, and a transmission belt is arranged around the outer end faces of the two transmission wheels on the same side to serve as an input.

[0012] Preferably, three groups of supporting low rods are arranged on the top end of the supporting base, each group of the supporting low rods is arranged with a plurality of supporting low rods arranged in an array, the three groups of supporting low rods are arranged in an array, a horizontal supporting rod is arranged on the top end of each group of the supporting low rods, and the three horizontal supporting rods are located at the same height.

[0013] Preferably, a plurality of fixed supporting rods are arranged on the top end of the horizontal supporting rod in the middle, the fixed supporting rods are arranged in an array, a plurality of lifting adjusters are arranged on the top end of the horizontal supporting rods on the other two sides, and a supporting platform is arranged on the top end of the fixed supporting rods and the lifting adjusters.

[0014] Preferably, two tension detectors are arranged on the inner bottom of the supporting platform on the two sides, the two tension detectors are symmetrically arranged, the tension detectors are provided with tension detection contacts on the top end, corresponding notches are arranged in the supporting platform on the two sides and the tension detection contacts can pass through the notches, and signal transmission lines are connected to the side of the tension detectors.

[0015] Preferably, a guide base is arranged on the front side of the lower wall of the open cavity on the two sides, a rotating speed detector is arranged on the top end of the guide base, and guide rotating wheels are rotatably connected to the side end faces of the rotating speed detectors on the two sides.

[0016] (Three) beneficial effects

[0017] The industrial setting machine multivariable energy consumption intelligent regulation and control device has the following beneficial effects:

[0018] 1. The scheme integrates a plurality of sensors such as temperature sensors, humidity sensors, pressure sensors and rotating speed detectors, monitors various key indicators in the production process in real time, processes and analyzes the monitoring data in depth through a logic algorithm preset in the PLC, establishes and optimizes a data model meeting the current production requirements, and ensures the maximization of production quality and energy consumption efficiency.

[0019] 2, this scheme according to different fabric and its corresponding process requirements, PLC can automatically adjust the parameters of the device, such as rotating motor speed, hydraulic pump working pressure, etc., ensure that the device runs in the optimal state, through the tension detection contact and vertical pressure detector, real-time monitoring and adjusting the height of the support platform and the working pressure of the rotating roller, so that the fabric receives the same tension in the processing process, further improve the production quality.

[0020] 3, this scheme can find and handle abnormal data in time through PLC after integrating various monitoring data, and send clear warning information to the staff through the man-machine interface, and provide fault reason and solution suggestion, simplify the fault diagnosis and repair process, and reduce the maintenance cost BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is an appearance structure schematic view of the utility model;

[0022] Figure 2 It is an appearance structure inclined view of the utility model;

[0023] Figure 3 It is a front view structure schematic view of the utility model;

[0024] Figure 4 It is a bottom view structure schematic view of the utility model;

[0025] Figure 5 It is an appearance structure schematic view of the utility model Figure 4 Enlarged structure schematic view of the vertical pressure detector component in the utility model.

[0026] In the figure: 101, support base; 102, lifting adjuster; 103, fixed support rod; 104, support low pole; 105, horizontal rack support rod; 106, support platform; 107, vertical machine box; 108, transmission belt; 109, guide base; 110, rotating speed detector; 111, guide runner; 112, lifting support plate; 114, lifting air pressure cylinder; 115, lifting connecting rod; 116, rotating roller; 117, data display board; 118, data connector; 119, transmission wheel; 120, signal transmission line; 121, vertical pressure detector; 122, connecting spring; 123, tension detection contact; 124, tension detector; 125, open cavity. DETAILED DESCRIPTION

[0027] The embodiment of the utility model provides industrial setting machine multivariable energy consumption intelligent regulation and control device, such as Figures 1-5As shown, including support base 101, vertical machine box 107, rotating roller 116 and data display board 117, two vertical machine box 107 vertical set up on both sides of support base 101 and symmetric, data display board 117 installed on one side of the data display board 117 side, two sides of the vertical machine box 107 close to the top of the side is provided with the opening outward opening cavity 125, two sides of the opening cavity 125 opening opposite, opening cavity 125 is provided with the lifting connecting rod 115 that can be lifted and moved, the bottom of the lifting connecting rod 115 is fixedly provided with the lifting support plate 112, the rotating roller 116 is rotatably arranged between the two lifting support plates 112.

[0028] It needs to be further explained that one side of the lifting support plate 112 is provided with a rotating motor, and the rotating motor is in power connection with the rotating roller 116.

[0029] It is worth further mentioning that when the rotating motor in the lifting support plate 112 is started, the rotating roller 116 can be driven to rotate.

[0030] Further, the lifting air pressure cylinder 114 is installed at the top end of the vertical machine box 107, and the bottom of the lifting air pressure cylinder 114 is connected with the lifting connecting rod 115.

[0031] It needs to be explained that the lifting air pressure cylinder 114 includes a hydraulic pump and a lifting piston rod, and the lifting piston rod is connected with the rotating roller 116.

[0032] It is worth further mentioning that when the lifting air pressure cylinder 114 is started, the piston rod can be lifted and moved by the internal hydraulic device, and then the lifting connecting rod 115 can be lifted and moved by the piston rod, and then the lifting support plate 112 can be lifted and moved by the lifting connecting rod 115, and then the rotating roller 116 can be lifted and moved by the two lifting support plates 112.

[0033] Further, two vertical pressure detectors 121 are fixedly arranged on the inner wall of the opening cavity 125, and the two vertical pressure detectors 121 are symmetrically arranged. The bottom contact of the vertical pressure detector 121 is connected with the connecting spring 122, and the other end of the connecting spring 122 is connected with the top end of the lifting support plate 112.

[0034] It is worth mentioning that when the lifting support plate 112 is lifted and moved to the fixed position, the working pressure of the rotating roller 116 during the working process is detected by the connecting spring 122, and the change of the pressure value is recorded by the vertical pressure detector 121.

[0035] Further, the data display board 117 and the vertical machine box 107 are connected through a signal transmission line, and a plurality of data connectors 118 are installed on the side surface of the data display board 117. The plurality of data connectors 118 are convenient for signal connection with the energy consumption monitor.

[0036] It needs to be further explained that the energy consumption monitor includes temperature sensors, humidity sensors, pressure sensors, and power consumption monitors of the monitor.

[0037] It is worth further mentioning that the temperature sensor is used to monitor the temperature inside or around the setting machine, the humidity sensor is used to monitor the humidity level of the setting machine working environment, and the power consumption monitor is directly connected with the power supply system of the setting machine for monitoring and recording the power consumption of the setting machine.

[0038] Further, the vertical machine boxes 107 on both sides are respectively provided with two transmission wheels 119 on one side end face, and the transmission wheels 119 on both sides are symmetrically arranged, and the outer end faces of the two transmission wheels 119 on the same side are provided with a transmission belt 108 which plays an input role.

[0039] It needs to be further explained that the vertical machine box 107 is provided with a transmission motor, and the transmission motor is power-connected with one side of the transmission wheel 119.

[0040] It is worth further mentioning that when the transmission motor is started, it can drive one side of the vertical machine box 107 to rotate, and then drive the transmission belt 108 arranged around to move, thereby supporting and driving the fabric to be processed to move.

[0041] Further, the support base 101 is provided with three groups of support low poles 104 at the top end, each group of support low poles 104 is provided with a plurality of array-distributed support low poles 104, the three groups of support low poles 104 are array-distributed, and the top end of each group of support low poles 104 is provided with a horizontal support pole 105 of horizontal frame, and the three horizontal support poles 105 are located at the same plane height.

[0042] Further, a plurality of fixed support poles 103 are fixedly arranged at the top end of the middle horizontal support pole 105, and a plurality of lifting adjusters 102 are arranged at the top end of the horizontal support poles 105 on the other two sides, and the lifting adjuster 102 is provided with a support platform 106 at the top end of the fixed support pole 103.

[0043] It needs to be further explained that the lifting adjuster 102 includes a lifting cylinder and a lifting rod, the top end of the lifting rod is connected with the bottom of the support platform 106, the lifting cylinder is provided with a pneumatic lifting device, which is placed by pneumatic driving, thereby driving the lifting rod to move up and down, thereby realizing the effect of driving the connected support platform 106 to move up and down.

[0044] It is worth further mentioning that the plane height of the support platform 106 on both sides is slightly lower than the middle position of the support platform 106, and the height of the middle position of the support platform 106 is consistent with the support horizontal plane height of the transmission belt 108 on the other side.

[0045] Further, two tension detectors 124 are installed in the bottom of the support platforms 106 on both sides, the two tension detectors 124 are symmetrically arranged, the top end of the tension detector 124 is provided with a tension detection contact 123, the inside of the support platforms 106 on both sides is provided with a corresponding notch and facilitates the tension detection contact 123 to pass through the top end, and the side of the tension detector 124 is connected with a signal transmission line 120.

[0046] It should be noted that the signal transmission line 120 is signal connected with the side data display board 117.

[0047] It should be further explained that when the support platforms 106 are lifted and moved and drive the tension detection contact 123 to rise a certain distance and abut against the lower surface of the fabric to be processed, the pressure of the tension detection contact 123 is detected, the lifting height of the support platforms 106 on both sides can be conveniently adjusted, and the pressure of the fabric supported by each side of the support platform 106 is uniformed through the adjustment of the lifting height, so that the fabric receives the same tension during the processing.

[0048] Further, a guide base 109 is fixedly arranged on the front side of the lower wall of the opening cavity 125 on both sides, a rotating speed detector 110 is installed at the top end of the guide base 109, and the guide rotating wheels 111 are rotatably connected to the side end faces of the rotating speed detectors 110 on both sides.

[0049] It should be noted that the height of the guide rotating wheel 111 is higher than the support level of the transmission belt 108.

[0050] It is worth further explaining that the rotating speed detector 110 is provided with a rotating speed detector, the rotating shaft detection head of the rotating speed detector is connected with the shaft core of the guide rotating wheel 111, a plurality of supporting springs are connected between the bottom of the rotating speed detector 110 and the guide base 109, and the lifting position of the guide rotating wheel 111 is adjusted through the springs, so that when the thickness of the input fabric to be processed is different, the guide rotating wheel 111 can be cooperated with the transmission belt 108 to guide the output of the fabric to be processed, and when the guide rotating wheel 111 and the surface of the fabric are stably supported, the detection accuracy of the rotating speed detector in the rotating speed detector 110 to the rotating speed of the guide rotating wheel 111 is improved, thereby facilitating subsequent work monitoring.

[0051] It should be further explained that the vertical machine box 107 includes a display screen and a man-machine interface, and a high-performance PLC is included in the vertical machine box 107 as a core control unit. This PLC not only receives signals from various sensors such as temperature sensors, humidity sensors, pressure sensors, and rotating speed detectors, but also processes and analyzes these signals in real time through internal preset logic algorithms.

[0052] When using the present scheme, first drive the support base 101 and the vertical cabinet 107 as a whole to move to the working position, replace the roller shaping unit of the setting machine by rotating the roller 116, when the processed fabric needs to be processed and input, first drive the processed fabric, such as one end of the cloth, to move above the transmission belt 108 on both sides, and the transmission belt 108 and the support platform 106 in the middle position play a supporting effect.

[0053] At this time, the transmission motor starts to drive the vertical cabinet 107 on one side to rotate, thereby driving the transmission belt 108 to move, thereby supporting the processed fabric to move, and the transmission belt 108 and the guide pulley 111 on both sides play a supporting effect for the input of the processed fabric. The speed detector 110 is provided with a speed detector, the shaft detection head of the speed detector is connected with the shaft core of the guide pulley 111, and a plurality of supporting springs are connected between the bottom of the speed detector 110 and the guide base 109, and are adjusted by the springs. When the thickness of the input processed fabric is different, the lifting position of the guide pulley 111 can be adjusted, thereby realizing the cooperation of the guide pulley 111 and the transmission belt 108, guiding the output of the processed fabric, and improving the detection accuracy of the speed detector in the speed detector 110 to the speed of the guide pulley 111, thereby facilitating subsequent work monitoring.

[0054] At this time, in the subsequent working process, the rotating motor in the lifting support plate 112 starts to drive the rotating roller 116 to rotate, and the lifting air pressure cylinder 114 is started, which can drive the piston rod to move up and down by the internal hydraulic device, thereby driving the lifting connecting rod 115 to move up and down by the piston rod, and the lifting connecting rod 115 can drive the lifting support plate 112 to move up and down, thereby supporting the rotating roller 116 to move up and down by the lifting support plate 112 on both sides. At this time, with the cooperation of the input of the processed fabric, the rotating roller 116 on both sides is lowered to play the effect of roller shaping.

[0055] In the working process of the setting machine for fabric shaping, after the lifting support plate 112 moves up and down to the fixed position, the connecting spring 122 detects the working pressure of the rotating roller 116 in the working process, and the vertical pressure detector 121 records the change of the pressure value at the same time. The lifting adjuster 102 includes a lifting cylinder and a lifting rod, the top end of the lifting rod is installed and connected with the bottom of the support platform 106, the lifting cylinder is provided with a pneumatic lifting device, which is placed by pneumatic drive, thereby driving the lifting rod to move up and down, thereby realizing the effect of driving the connected support platform 106 to move up and down.

[0056] When the support platform 106 moves up and down and drives the tension detection contact 123 to rise a certain distance and abuts against the lower surface of the fabric to be processed, the pressure detection of the tension detection contact 123 can conveniently adjust the lifting height of the support platform 106 on both sides, and through the adjustment of the lifting height, the pressure of the fabric supported by each side of the support platform 106 is unified, so that the fabric receives the same tension during processing.

[0057] During this process, the monitoring data of the vertical pressure detector 121 and the tension detector 124 are input into the PLC in the data display board 117, and the data detected by the temperature sensor, the humidity sensor, the pressure sensor, the rotation speed detector, the vertical pressure detector 121 and the tension detector 124 are uniformly processed, the signals are processed and analyzed in real time through the internal preset logic algorithm, the data model in this processing process is established and recorded through deep processing and data analysis, and the energy consumption data between components, and the data model most suitable for the current production demand is automatically constructed and optimized by the PLC.

[0058] It is worth noting that each different fabric and its corresponding process requirements will generate a unique data model, which means that when the production demand changes, the PLC can quickly respond, automatically load and apply a new data model, and this intelligent switching function greatly improves the flexibility and efficiency of the production line, reduces the production interruption and time waste caused by changing fabric types.

[0059] While the PLC is switching the data model, it can also automatically adjust various parameters of the entire device according to the requirements of the new model, including but not limited to the speed of the rotating motor, the working pressure of the hydraulic pump, the lifting speed of the pneumatic lifting device, and the sensitivity of each sensor, etc. This intelligent parameter adjustment ensures that the device can run in the best state at any time, thereby maximizing the production quality and energy efficiency.

[0060] At the same time in the production process, the scheme can continuously monitor various key indicators, and once any abnormal or deviating data from the preset range is found, the PLC will immediately trigger the alarm mechanism and send clear warning information to the staff through the human-computer interaction interface. These information not only includes the specific value of the abnormal data, but also provides possible fault causes and solution suggestions, thereby greatly simplifying the fault diagnosis and repair process, and realizing the intelligent energy consumption regulation of the industrial setting machine with multiple variables.

[0061] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. Industrial setting machine multivariable energy consumption intelligent regulation device, including support base (101), vertical machine box (107), rotating roller (116) and data display board (117), characterized in that: Two vertical cabinets (107) are vertically arranged on both sides of the support base (101) and are symmetrical, the data display board (117) is installed on one side of the data display board (117), and the vertical cabinets (107) on both sides are provided with open cavities (125) opening outward above one side close to each other, the open cavities (125) on both sides are opposite, the open cavities (125) are provided with lifting connecting rods (115) inside, the lifting connecting rods (115) are fixedly provided with lifting support plates (112) at the bottom, and rotating rollers (116) are rotatably arranged between the lifting support plates (112) on both sides.

2. The industrial setting machine multivariable energy consumption intelligent regulation and control device according to claim 1, characterized in that: The vertical cabinet (107) is provided with a lifting air pressure cylinder (114) at the top end, and the lifting air pressure cylinder (114) is connected with the lifting connecting rod (115) at the bottom. 3.The industrial setting machine multi-variable energy consumption intelligent regulation and control device according to claim 1, characterized in that: Two vertical pressure detectors (121) are fixedly arranged on the inner upper wall of the open cavity (125), the vertical pressure detectors (121) on both sides are symmetrically arranged, the vertical pressure detectors (121) are connected with connecting springs (122) through the bottom contacts, and the other ends of the connecting springs (122) are connected with the top ends of the lifting support plates (112).

4. The industrial setting machine multi-variable energy consumption intelligent regulation device according to claim 1, characterized in that: The data display board (117) and the vertical cabinet (107) are connected through a signal transmission line, a plurality of data connectors (118) are arranged on the side surface of the data display board (117), and a plurality of data connectors (118) are arranged.

5. The industrial setting machine multi-variable energy consumption intelligent regulation device according to claim 1, characterized in that: Two transmission wheels (119) are rotatably arranged on the end surfaces close to each other of the vertical cabinets (107) on both sides, the transmission wheels (119) on both sides are symmetrically arranged, and a transmission belt (108) is arranged between the outer end surfaces of the two transmission wheels (119) on the same side.

6. The industrial setting machine multi-variable energy consumption intelligent regulation device according to claim 1, characterized in that: Three groups of support low rods (104) are arranged at the top end of the support base (101), each group of support low rods (104) is provided with a plurality of arrayed support low rods (104), three groups of support low rods (104) are arrayed, and horizontal support rods (105) are arranged at the top ends of each group of support low rods (104).

7. The industrial setting machine multivariable energy consumption intelligent regulation and control device according to claim 6, characterized in that: A plurality of fixed support rods (103) are fixedly arranged at the top ends of the horizontal support rods (105) in the middle, a plurality of lifting adjusters (102) are arranged at the top ends of the horizontal support rods (105) on the other two sides, and a support platform (106) is arranged at the top ends of the lifting adjusters (102) and the fixed support rods (103). 8.The industrial setting machine multi-variable energy consumption intelligent regulation device according to claim 7, characterized in that: Two tension detectors (124) are arranged at the inner bottom of the support platform (106) on both sides, the tension detectors (124) are symmetrically arranged, the tension detectors (124) are provided with tension detection contacts (123) at the top ends, corresponding notches are arranged in the support platform (106) on both sides and the tension detection contacts (123) at the top ends are conveniently arranged to pass through the notches, and signal transmission lines (120) are connected to the sides of the tension detectors (124). 9.The industrial setting machine multi-variable energy consumption intelligent regulation device according to claim 1, characterized in that: The lower wall of the opening cavity (125) on both sides is fixedly provided with a guide base (109), and the top end of the guide base (109) is provided with a rotating speed detector (110); the rotating speed detectors (110) on both sides are rotationally connected with a guide rotating wheel (111) on one side end face close to each other.

Images