Energy storage UPS (Uninterrupted Power Supply) water-cooled inductor

By employing water cooling on the UPS inductors, and utilizing spiral condensation pipes and heat dissipation fins combined with a flow control valve, the problems of low efficiency and noise associated with air cooling are solved, achieving efficient and quiet heat dissipation, extending inductor lifespan, and improving stability.

CN223526977UActive Publication Date: 2025-11-07ANHUI NENGQI ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423000574.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-07
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Traditional UPS inductors use air cooling, which is inefficient and cannot meet the heat dissipation requirements of high power density equipment, and also generates noise interference.

Method used

The system employs a water-cooling method, which involves winding spiral condensation pipes around the outer surface of the inductor and installing heat dissipation fins. It utilizes cooling water for direct heat exchange and combines a flow control valve to adjust the cooling efficiency.

Benefits of technology

It improves heat dissipation efficiency, keeps the inductor operating in a low-temperature range, extends its service life, achieves silent heat dissipation, and provides a quiet and comfortable operating environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy storage UPS water cooling inductor which comprises a shell, a water inlet pipe and a water outlet pipe, a containing cavity is formed in the shell, an inductor is arranged in the containing cavity, the shell is provided with the water inlet pipe and the water outlet pipe, and the water inlet pipe and the water outlet pipe are both communicated with the containing cavity. The water inlet pipe and the water outlet pipe located in the containing cavity are communicated through a condensation pipeline, the condensation pipeline is distributed in the circumferential direction of the side wall of the containing cavity, and the condensation pipeline is spirally wound around the outer surface of the inductor so that the heat exchange area can be maximized. Through a water-cooling heat dissipation mode, cooling water is used for directly exchanging heat with the inductor, the heat dissipation efficiency is greatly improved, the cooling water can rapidly absorb and take away heat generated by the inductor, it is ensured that the inductor is always kept within a low working temperature range, the service life of the inductor is prolonged, and the stability of the inductor is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to UPS inductance technical equipment field, concretely is a kind of energy storage UPS water-cooled inductance. BACKGROUND

[0002] In power electronic equipment such as charging pile, energy storage device, UPS uninterruptible power supply inductance as key component, its stability and reliability are crucial to the operation of the whole system. With the rapid development of these application fields, the demand for UPS inductance is also growing. Traditionally, high-power inductance adopts air cooling heat dissipation mode, that is, relying on air flow to take away the heat generated by inductance. However, this heat dissipation mode has the limitation of low efficiency, especially in modern electronic equipment with high power density and compact design, air cooling heat dissipation often fails to meet the high-efficiency heat dissipation demand.

[0003] In addition, air cooling heat dissipation mode also brings noise problem, which not only affects the use environment of equipment, but also may interfere with surrounding equipment and personnel. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the above technical problem, so as to provide a kind of energy storage UPS water-cooled inductance;

[0005] To solve the above technical problem, the utility model provides the following technical scheme:

[0006] The utility model provides a kind of energy storage UPS water-cooled inductance,

[0007] Including shell, water inlet pipe, water outlet pipe, the shell is opened in and placed cavity is set in the inductance, the shell is provided with water inlet pipe, water outlet pipe, water inlet pipe and water outlet pipe are connected with the placed cavity, the water inlet pipe and water outlet pipe in the placed cavity are communicated by condensation pipeline, the condensation pipeline is distributed along the side wall of the placed cavity circumferentially, and the condensation pipeline is spirally wound on the outer surface of the inductance to maximize heat exchange area.

[0008] Optionally, flow control valve is installed on the water inlet pipe and water outlet pipe respectively, for adjusting the cooling water flow rate into and out of the placed cavity, so as to flexibly adjust the cooling efficiency according to the working temperature of the inductance.

[0009] Optionally, the side wall of the shell is provided with mounting seat, mounting hole is opened in the mounting seat, and the shell is fixedly connected in the required place through the mounting hole.

[0010] Optionally, the mounting seat is provided as several groups, and the mounting seats in the several groups are evenly spaced.

[0011] Optionally, sealing rings are provided at the connection points of the inlet and outlet pipes to ensure the sealing of the pipe connections and prevent cooling water leakage.

[0012] Optionally, the outer surface of the inductor is provided with heat dissipation fins, which are in contact with the condensation pipe to increase the heat exchange area and improve the heat transfer efficiency between the inductor and the cooling water.

[0013] In summary, this utility model has the following beneficial effects:

[0014] This application utilizes a water-cooling method to directly exchange heat with the inductor, greatly improving heat dissipation efficiency. The cooling water can quickly absorb and remove the heat generated by the inductor, ensuring that the inductor always remains within a low operating temperature range, thereby extending the inductor's lifespan and improving its stability. Traditional air-cooling methods often rely on mechanical components such as fans to generate airflow to remove heat. However, these mechanical components generate noise during operation, causing interference to the operating environment and personnel. The water-cooling method adopted in this application completely avoids this problem, achieving silent heat dissipation and providing a quieter and more comfortable operating environment for the equipment. Attached Figure Description

[0015] Fig. 1 This is a schematic diagram of the outer shell structure of this utility model.

[0016] Fig. 2 This is a side view of the outer shell structure of this utility model.

[0017] Explanation of reference numerals in the attached drawings: 1-outer shell, 2-inlet pipe, 3-outlet pipe, 4-placement cavity, 5-mounting base, 6-mounting hole. Detailed Implementation

[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] Example:

[0020] like Figs. 1-2 As shown, this utility model provides a water-cooled inductor for an energy storage UPS.

[0021] The shell 1 is internally provided with a placing cavity 4, and an inductor is arranged in the placing cavity 4; the shell 1 is provided with the water inlet pipe 2 and the water outlet pipe 3; the water inlet pipe 2 and the water outlet pipe 3 are both communicated with the placing cavity 4; the water inlet pipe 2 and the water outlet pipe 3 in the placing cavity 4 are communicated through condensing pipes; the condensing pipes are distributed along the side wall of the placing cavity 4 in a circumferential direction and are spirally wound on the outer surface of the inductor to maximize the heat exchange area.

[0022] The water inlet pipe 2 and the water outlet pipe 3 are respectively provided with flow control valves for adjusting the flow rate of the cooling water entering and flowing out of the placing cavity 4 so as to flexibly adjust the cooling efficiency according to the working temperature of the inductor.

[0023] The side wall of the shell 1 is provided with a mounting seat 5, the mounting seat 5 is provided with a mounting hole 6, and the shell 1 is fixedly connected at a required site through the mounting hole 6.

[0024] The mounting seat 5 is arranged in several groups, and the mounting seats 5 in the several groups are uniformly and spacedly arranged.

[0025] The connecting portions of the water inlet pipe 2 and the water outlet pipe 3 are both provided with sealing rings to ensure the sealing of the connecting portions of the pipes and prevent the cooling water from leaking.

[0026] The outer surface of the inductor is provided with heat dissipation fins, the heat dissipation fins are in contact with the condensing pipes, and the heat dissipation fins are used for increasing the heat exchange area and improving the heat transfer efficiency between the inductor and the cooling water.

[0027] The inductor in the application is arranged in the shell 1, the shell 1 is internally provided with a placing cavity 4, the shell 1 is provided with a water inlet pipe 2 and a water outlet pipe 3, the two pipes are both communicated with the placing cavity 4 to form a cooling water circulation path, and the water inlet pipe 2 and the water outlet pipe 3 in the placing cavity 4 are communicated through condensing pipes; the condensing pipes are distributed along the side wall of the placing cavity 4 in a circumferential direction and are spirally wound on the outer surface of the inductor.

[0028] When the inductor works, a large amount of heat is generated; the cooling water enters the placing cavity 4 through the water inlet pipe 2 and flows through the condensing pipes; since the condensing pipes are tightly wound on the outer surface of the inductor and are spirally distributed, the contact area between the inductor and the cooling water is greatly increased, and thus the heat exchange efficiency is improved; the heat generated by the inductor is transmitted to the cooling water in the condensing pipes through heat conduction, the cooling water is heated, and the heated cooling water is discharged from the placing cavity 4 through the water outlet pipe 3 to take away the heat generated by the inductor.

[0029] The water inlet pipe 2 and the water outlet pipe 3 are respectively provided with flow control valves, which can flexibly adjust the flow rate of the cooling water. According to the working temperature of the inductor and the heat dissipation demand, the flow rate of the cooling water can be controlled by adjusting the opening degree of the flow control valve, so as to adjust the cooling efficiency.

[0030] The outer surface of the inductor is provided with heat dissipation fins, which are in contact with the condensation pipeline, further increasing the heat exchange area. The heat dissipation fins help to conduct the heat inside the inductor to the condensation pipeline more quickly, improving the heat transfer efficiency.

[0031] The application includes the following working steps during use

[0032] Start the cooling system:

[0033] Open the flow control valve of the water inlet pipe 2 to make the cooling water start flowing into the placement cavity 4. According to the need, adjust the opening degree of the flow control valve of the water outlet pipe 3 to control the flow rate of the cooling water and the cooling efficiency.

[0034] Inductor works:

[0035] When the inductor starts to work, a large amount of heat will be generated. The cooling water flows in the condensation pipeline and exchanges heat with the inductor to take away the heat.

[0036] Cooling water circulation:

[0037] The cooling water after being heated is discharged from the placement cavity 4 through the water outlet pipe 3. The discharged cooling water is cooled and then recycled.

[0038] The application uses water cooling heat dissipation mode to directly exchange heat between the cooling water and the inductor, greatly improving the heat dissipation efficiency. The cooling water can quickly absorb and take away the heat generated by the inductor, ensuring that the inductor always maintains a low working temperature range, thereby prolonging the service life of the inductor and improving its stability. Traditional air cooling heat dissipation mode often relies on fans and other mechanical parts to generate air flow to take away heat. However, these mechanical parts will produce noise during operation, which will interfere with the use environment and personnel. The water cooling heat dissipation mode adopted by the application completely avoids this problem, realizes silent heat dissipation, and provides a more quiet and comfortable use environment for the equipment.

[0039] The condensation pipeline in the application is distributed along the side wall of the placement cavity 4 and spirally wound on the outer surface of the inductor, greatly increasing the contact area between the inductor and the cooling water and improving the heat exchange efficiency. At the same time, the heat dissipation fins provided on the outer surface of the inductor further increase the heat exchange area, making the heat transfer between the inductor and the cooling water more efficient.

[0040] The flow control valves installed on the water inlet pipe 2 and the water outlet pipe 3 can make the cooling efficiency be flexibly adjusted according to the working temperature of the inductor, when the inductor temperature is higher, the flow rate of the cooling water can be increased to improve the heat dissipation efficiency; when the inductor temperature is lower, the flow rate of the cooling water can be reduced to save energy, the flexibility makes the water-cooled electric energy of the application be able to adapt to the heat dissipation demand under different working environments.

[0041] The above examples are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An energy storage UPS water-cooled inductor, characterized in that, It comprises a shell, an inlet pipe and an outlet pipe, a placing cavity is formed in the shell, an inductor is arranged in the placing cavity, the inlet pipe and the outlet pipe are arranged on the shell and are communicated with the placing cavity, the inlet pipe and the outlet pipe in the placing cavity are communicated through a condensing pipeline, the condensing pipeline is distributed along the side wall of the placing cavity in a circumferential direction and is spirally wound on the outer surface of the inductor to maximize the heat exchange area.

2. The energy storage UPS water-cooled inductor according to claim 1, characterized in that, Flow control valves are respectively arranged on the inlet pipe and the outlet pipe to adjust the flow rate of the cooling water entering and flowing out of the placing cavity, so as to flexibly adjust the cooling efficiency according to the working temperature of the inductor.

3. The energy storage UPS water-cooled inductor according to claim 1, characterized in that, The side wall of the shell is provided with a mounting seat, the mounting seat is provided with a mounting hole, and the shell is fixedly connected to the required place through the mounting hole.

4. The energy storage UPS water-cooled inductor according to claim 3, characterized in that, The mounting seat is arranged in several groups, and the mounting seats in the several groups are uniformly spaced.

5. The energy storage UPS water-cooled inductor according to claim 1, characterized in that, Sealing rings are arranged at the connection parts of the inlet pipe and the outlet pipe to ensure the sealing of the pipe connection parts and prevent the cooling water from leaking.

6. The energy storage UPS water-cooled inductor according to claim 1, characterized in that, The outer surface of the inductor is provided with heat dissipation fins, the heat dissipation fins are in contact with the condensing pipeline to increase the heat exchange area and improve the heat transfer efficiency between the inductor and the cooling water.