Anti-deviation mechanism of electromagnetic coil winding machine

Abstract

The utility model discloses an anti-deviation mechanism of an electromagnetic coil winding machine, which belongs to the technical field of electromagnetic coil winding machines and comprises a bottom plate, a frame body, a mounting plate and a wire outlet machine are fixedly mounted at the top of the bottom plate, two groups of moving blocks are slidably mounted at the top of the frame body, moving supports are fixedly mounted at the tops of the two groups of moving blocks, and the moving supports are fixedly mounted on the mounting plate. Clamping shafts are rotationally installed in the two sets of movable supports, insulating sleeves are clamped to the outer sides of the two sets of clamping shafts, an anti-deviation assembly is arranged at the top of the mounting plate, the anti-deviation assembly comprises a frame, a first motor and a positioning ring, and a driving gear and two sets of rotating shafts are rotationally installed in the frame; by means of the transmission mode, it can be guaranteed that the two driven gears rotate completely synchronously, then the two sets of half gears are driven to rotate synchronously, synchronism is crucial to the anti-deviation function, it is guaranteed that movement of the positioning ring in the horizontal direction is kept consistent all the time, deviation is avoided, and therefore deviation of the electromagnetic coil in the winding process is effectively prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electromagnetic coil winding machine, especially to a kind of anti-deviation mechanism of electromagnetic coil winding machine. BACKGROUND

[0002] In the electromagnetic wire production process, electromagnetic wire needs to be wound into a disc shape, and then installed into the terminal post shell, thereby completing the assembly of the terminal post. The existing winding process still mainly adopts the mode of semi-manual winding, which has low winding efficiency and is prone to uneven winding, affecting product quality.

[0003] In the prior art, an electromagnetic coil winding machine often has the problem of coil deviation during winding at any time, which not only affects the quality and performance of the coil, but also reduces production efficiency. Therefore, an effective anti-deviation mechanism is needed to solve this problem. Therefore, we propose an anti-deviation mechanism of electromagnetic coil winding machine to solve this problem. UTILITY MODEL CONTENT

[0004] The utility model aims to provide an anti-deviation mechanism of electromagnetic coil winding machine to solve the problems raised in the background.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An anti-deviation mechanism of electromagnetic coil winding machine, comprising: a bottom plate, a frame, a mounting plate and a wire outlet machine are fixedly installed on the top of the bottom plate, two groups of moving blocks are slidingly installed on the top of the frame, moving supports are fixedly installed on the top of the two groups of moving blocks, clamping shafts are rotatably installed in the two groups of moving supports, insulating sleeves are clamped on the outer sides of the two groups of clamping shafts, an anti-deviation assembly is arranged on the top of the mounting plate, the anti-deviation assembly comprises: a frame, a motor and a positioning ring, drive gears and two groups of shafts are rotatably installed in the frame, the motor is fixedly installed on one side of the frame, half gears and driven gears are fixedly installed on the outer sides of the two groups of shafts, a slide is fixedly installed in the frame, a slide frame is slidingly installed on the outer side of the slide, racks are fixedly installed on both sides of the slide frame, two groups of connecting rods are fixedly installed on one side of the slide frame, and the positioning ring is fixedly installed on one end of the two groups of connecting rods.

[0007] Preferably, a bidirectional screw rod is rotatably installed in the frame, the two groups of moving blocks are threadedly connected to the outer side of the bidirectional screw rod, a motor is fixedly installed on one side of the frame, the bidirectional screw rod is fixedly installed on the output end of the motor, one side of one group of moving supports is fixedly installed with a drive motor, and one side of one group of clamping shafts is fixedly installed on the output end of the drive motor.

[0008] Preferably, two groups of the driven gear are engaged with a driving gear, and the driving gear is fixedly installed on the output end of the motor.

[0009] Preferably, two groups of the half gear are engaged with corresponding racks, and the outer sides of two groups of the clamping shafts are fixedly installed with tenons, and the two ends of the insulating sleeve are matched with the tenons.

[0010] Preferably, one side of the frame is provided with a sliding hole, and the sliding frame and the two groups of racks are slidingly installed in the sliding hole.

[0011] Preferably, the top of the frame body is provided with two groups of sliding grooves, and the two sides of the two groups of moving blocks are slidingly installed in corresponding sliding grooves.

[0012] In the utility model, the anti-deviation mechanism of the electromagnetic coil winding machine, through setting the wire-out machine, the electromagnetic wire is fixed on the outer side of the insulating sleeve through the positioning ring, and then the bidirectional screw rod is driven to rotate through the motor two, and then the two groups of moving blocks are relatively far away under the limitation of the sliding groove, and then the moving support and the clamping shaft are relatively far away, the insulating sleeve is placed on the outer side of the corresponding clamping shaft, and the moving support and the clamping shaft are relatively close through the starting motor two reverse rotation, so as to clamp the insulating sleeve, and this clamping mode can firmly fix the insulating sleeve, prevents it from shaking or displacement in the winding process, and ensures that the insulating sleeve always keeps in a stable position, which provides a reliable basis for the uniform winding of the electromagnetic wire.

[0013] In the utility model, the anti-deviation mechanism of the electromagnetic coil winding machine, through setting the driving motor, one group of clamping shafts is driven to rotate in the moving support, and then the insulating sleeve is driven to wind the electromagnetic wire, and through accurate positioning and stable clamping, the deviation of the electromagnetic wire in the winding process is effectively prevented, which makes the winding of the coil more uniform, avoids the situation that local density is too high or too sparse, improves the quality and performance of the coil, and meanwhile, the uniform winding also helps to reduce the stress concentration in the coil, improves the reliability and service life of the coil.

[0014] This utility model has a reasonable structural design. A motor drives a drive gear to rotate, which meshes with two sets of driven gears. This meshes with the driven gears, causing the two sets of driven gears and the rotating shaft to rotate synchronously within the frame. This, in turn, drives two sets of half-gears to rotate synchronously. The half-gears mesh with the racks, allowing the corresponding racks to engage, enabling the slide frame to reciprocate horizontally within the slide rail. This, in turn, drives two sets of connecting rods and the positioning ring to reciprocate horizontally, thus achieving the anti-deviation function. This transmission method ensures that the rotation of the two driven gears is completely synchronized, thereby driving the two sets of half-gears to rotate synchronously. Synchronization is crucial for preventing deviation because it ensures that the horizontal movement of the positioning ring remains consistent and without deviation, effectively preventing the electromagnetic coil from deviating during the winding process. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an anti-deviation mechanism for an electromagnetic coil winding machine proposed in this utility model;

[0016] Figure 2 This is a cross-sectional view of an anti-deviation mechanism for an electromagnetic coil winding machine proposed in this utility model.

[0017] Figure 3 for Figure 2 A magnified view of part A in the middle;

[0018] Figure 4 This is a three-dimensional structural diagram of the anti-deviation component of the anti-deviation mechanism for an electromagnetic coil winding machine proposed in this utility model.

[0019] Figure 5 This is a cross-sectional view of the anti-deviation component of an anti-deviation mechanism for an electromagnetic coil winding machine proposed in this utility model.

[0020] In the diagram: 1. Base plate; 2. Frame; 3. Mounting plate; 4. Anti-deviation component; 401. Frame; 402. Motor 1; 403. Slide rail; 404. Slide frame; 405. Rack; 406. Connecting rod; 407. Positioning ring; 408. Rotating shaft; 409. Driven gear; 410. Half gear; 411. Drive gear; 5. Cable exiting machine; 6. Motor 2; 7. Moving bracket; 8. Insulating sleeve; 9. Drive motor; 10. Snap-fit ​​shaft; 11. Two-way lead screw; 12. Moving block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Referring to Figures 1-5 An anti-deviation mechanism of an electromagnetic coil winding machine, comprising: a base plate 1, the top of the base plate 1 is fixedly installed with a frame 2, a mounting plate 3 and a wire outlet machine 5, the top of the frame 2 is slidably installed with two groups of moving blocks 12, the top of the two groups of moving blocks 12 is fixedly installed with two groups of moving supports 7, the inside of the two groups of moving supports 7 is rotatably installed with two groups of clamping shafts 10, the outside of the two groups of clamping shafts 10 is clamped with two groups of insulating sleeves 8, the top of the mounting plate 3 is provided with an anti-deviation assembly 4, the anti-deviation assembly 4 comprises: a frame 401, a motor 402 and a positioning ring 407, the inside of the frame 401 is rotatably installed with a drive gear 411 and two groups of rotating shafts 408, the motor 402 is fixedly installed on one side of the frame 401, the outside of the two groups of rotating shafts 408 is fixedly installed with a half gear 410 and a driven gear 409, the inside of the frame 401 is fixedly installed with a slide 403, the outside of the slide 403 is slidably installed with a slide frame 404, the two sides of the slide frame 404 are fixedly installed with a rack 405, one side of the slide frame 404 is fixedly installed with two groups of connecting rods 406, and the positioning ring 407 is fixedly installed on one end of the two groups of connecting rods 406.

[0023] In this embodiment, a bidirectional screw rod 11 is rotatably installed in the inside of the frame 2, the two groups of moving blocks 12 are threadedly connected to the outside of the bidirectional screw rod 11, a motor 6 is fixedly installed on one side of the frame 2, one side of one group of moving supports 7 is fixedly installed with a drive motor 9, and one side of one group of clamping shafts 10 is fixedly installed on the output end of the drive motor 9. In this way, the distance between the two groups of moving blocks 12 can be adjusted very accurately, so as to adapt to different sizes of insulating sleeves 8. The threaded structure of the bidirectional screw rod 11 can provide stable and repeatable movement, ensuring accurate position adjustment each time and improving the adaptability and precision of the equipment.

[0024] In this embodiment, the two groups of driven gears 409 are meshed with the drive gear 411, and the drive gear 411 is fixedly installed on the output end of the motor 402. This transmission mode can ensure that the rotation of the two driven gears 409 is completely synchronized, thereby driving the two groups of half gears 410 to rotate synchronously. Synchronization is crucial for anti-deviation, because it ensures that the movement of the positioning ring 407 in the horizontal direction always remains consistent and does not deviate, thereby effectively preventing the deviation of the electromagnetic coil during the winding process.

[0025] In this embodiment, the two sets of half gears 410 mesh with the corresponding gear racks 405, and the outer sides of the two sets of clamping shafts 10 are fixedly installed with tenons, and the two ends of the insulating sleeves 8 are adapted to the tenons, so that the sliding frame 404 can move horizontally in the slide 403. This meshing mode can accurately convert the rotary motion of the gear into the linear motion of the sliding frame 404, and due to the high precision of gear transmission, very small movement adjustment can be achieved.

[0026] In this embodiment, one side of the frame 401 is provided with a sliding hole, and the sliding frame 404 and the two sets of gear racks 405 are slidingly installed in the sliding hole. The sliding hole provides a clear path and direction for the movement of the sliding frame 404 and the gear racks 405. During the working process of the electromagnetic coil winding machine, the sliding frame 404 and the gear racks 405 need to move horizontally to achieve a specific function.

[0027] In this embodiment, the top of the frame 2 is provided with two sets of sliding grooves, and the two sides of the two sets of moving blocks 12 are slidingly installed in the corresponding sliding grooves. The sliding grooves provide a clear path for the movement of the moving blocks 12, so that they can only move linearly in a specific direction. This is crucial for the accurate operation of the electromagnetic coil winding machine, as it ensures that the moving blocks 12 do not deviate or skew when adjusting the position, thereby ensuring the accuracy of the winding process.

[0028] In this embodiment, when in use, the electromagnetic wire is fixed outside the insulating sleeve 8 through the positioning ring 407 by starting the outgoing machine 5, and then the bidirectional screw rod 11 is driven to rotate by starting the motor two 6, and then the two groups of moving blocks 12 are relatively far away under the limitation of the sliding groove, and then the moving support 7 and the clamping shaft 10 are relatively far away, the insulating sleeve 8 is placed outside the corresponding clamping shaft 10, and then the moving support 7 and the clamping shaft 10 are relatively close by reversing the motor two 6, so as to clamp the insulating sleeve 8, and this clamping mode can firmly fix the insulating sleeve 8 and prevent it from shaking or shifting during winding, so as to ensure that the insulating sleeve 8 always remains in a stable position and provides a reliable basis for uniform winding of the electromagnetic wire; one of the clamping shafts 10 is driven to rotate in the moving support 7 by starting the driving motor 9, and then the insulating sleeve 8 winds the electromagnetic wire, and the precise positioning and stable clamping effectively prevent the electromagnetic wire from deviating during winding, which makes the winding of the coil more uniform and avoids the occurrence of local over-dense or over-sparse conditions, improves the quality and performance of the coil, and at the same time, uniform winding also helps to reduce stress concentration inside the coil, improve the reliability and service life of the coil; the driving gear 411 is driven to rotate by starting the motor one 402, the two groups of driven gears 409 are driven to rotate synchronously in the frame 401 by the meshing between the driving gear 411 and the two groups of driven gears 409, and then the two groups of half gears 410 are driven to rotate synchronously, the two groups of half gears 410 are meshed with the corresponding toothed bars 405, so that the sliding frame 404 can move reciprocatingly horizontally in the slide 403, and then the two groups of connecting rods 406 and the positioning ring 407 are driven to move horizontally reciprocatingly, so as to realize the anti-deviation function, and this meshing mode can accurately convert the rotary motion of the gear into the linear motion of the sliding frame 404, and since the gear transmission has high precision, very small movement adjustment can be realized, which enables the positioning ring 407 to accurately adjust the horizontal position according to the actual situation of winding and correct any possible deviation in time, so as to ensure that the electromagnetic coil always remains in the correct position.

[0029] The anti-deviation mechanism of the electromagnetic coil winding machine is described in detail above. The principles and implementation methods of the present application are described in this paper, and the above examples are only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled persons in the technical field, some improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A mechanism for preventing deviation of an electromagnetic coil winding machine, characterized by comprising: The application relates to a bottom plate (1), a frame (2), a mounting plate (3) and a wire outlet machine (5) are fixedly arranged on the top of the bottom plate (1), two groups of moving blocks (12) are slidingly arranged on the top of the frame (2), two groups of moving supports (7) are fixedly arranged on the top of the two groups of moving blocks (12), clamping shafts (10) are rotatably arranged in the two groups of moving supports (7), insulating sleeves (8) are clamped on the outer sides of the two groups of clamping shafts (10), a deviation preventing assembly (4) is arranged on the top of the mounting plate (3), the deviation preventing assembly (4) comprises a frame (401), a motor (402) and a positioning ring (407), a driving gear (411) and two groups of rotating shafts (408) are rotatably arranged in the frame (401), the motor (402) is fixedly arranged on one side of the frame (401), half gears (410) and driven gears (409) are fixedly arranged on the outer sides of the two groups of rotating shafts (408), a slide (403) is fixedly arranged in the frame (401), a slide frame (404) is slidingly arranged on the outer side of the slide (403), racks (405) are fixedly arranged on the two sides of the slide frame (404), two groups of connecting rods (406) are fixedly arranged on one side of the slide frame (404), and the positioning ring (407) is fixedly arranged on one end of the two groups of connecting rods (406). A bidirectional screw rod (11) is rotatably arranged in the frame (2), the two groups of moving blocks (12) are threadedly connected to the outer side of the bidirectional screw rod (11), a motor (6) is fixedly arranged on one side of the frame (2), the bidirectional screw rod (11) is fixedly arranged on the output end of the motor (6), one side of one group of the moving supports (7) is fixedly arranged with a driving motor (9), and one side of one group of the clamping shafts (10) is fixedly arranged on the output end of the driving motor (9).

2. The anti-derailment mechanism of an electromagnetic coil winding machine according to claim 1, characterized in that, The two groups of driven gears (409) are engaged with the driving gear (411), and the driving gear (411) is fixedly arranged on the output end of the motor (402).

3. The anti-walk mechanism of the electromagnetic coil winding machine according to claim 1, wherein The two groups of half gears (410) are engaged with the corresponding racks (405), the outer sides of the two groups of clamping shafts (10) are fixedly arranged with tenons, and the two ends of the insulating sleeves (8) are matched with the tenons.

4. The anti-walk mechanism of the electromagnetic coil winding machine according to claim 1, wherein A slide hole is formed in one side of the frame (401), and the slide frame (404) and the two groups of racks (405) are slidingly arranged in the slide hole.

5. The anti-walk mechanism of the electromagnetic coil winding machine according to claim 1, wherein Two groups of slide grooves are formed in the top of the frame (2), and the two sides of the two groups of moving blocks (12) are slidingly arranged in the corresponding slide grooves.

6. The anti-walk mechanism of an electromagnetic coil winding machine according to claim 1, wherein ​

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