Intelligent power distribution cabinet for automatic flow line production equipment

By integrating an operation panel touch screen, leakage current indicator, and smart cabinet door handle into the power distribution cabinet, and combining it with a programmable logic controller and a smart router, the problems of electric shock risk and difficulty in troubleshooting traditional power distribution cabinets are solved, and safe and efficient management of automated production line equipment is achieved.

CN223527640UActive Publication Date: 2025-11-07GUANGDONG HAILONG CONSTR TECH CO LTD +1
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Patent Information

Application Number
CN202422834400.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-11-07
Estimated Expiration
2034-11-20

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  • Figure CN223527640U_ABST
    Figure CN223527640U_ABST
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Abstract

The utility model discloses an intelligent power distribution cabinet for automatic flow line production equipment. The intelligent power distribution cabinet comprises a box body structure unit and a measurement and control electric appliance unit, the box body structure unit comprises a basic box body, an intelligent electric cabinet door, an intelligent electric cabinet door handle, an operation panel touch screen and a wire slot; the measurement and control electric appliance unit comprises a programmable logic controller, an intelligent electric meter, a circuit breaker and a switching power supply; if the equipment load end needs to be switched on or switched off, operation can be directly carried out on the operation panel touch screen, the intelligent electric cabinet does not need to be opened, when the equipment load end has electric leakage and power failure abnormities, abnormal signals can be displayed on the operation panel touch screen, and the operation panel touch screen also displays the power consumption and electricity consumption conditions of the equipment load end in real time. The intelligent electric cabinet is also provided with a door handle, so that the electric cabinet can be conveniently opened to observe internal component information, and an electric leakage mark is pasted on the intelligent electric cabinet to warn field personnel to be far away from the intelligent cabinet as much as possible.
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Description

TECHNICAL FIELD

[0001] The embodiment of the utility model belongs to the technical field of power distribution cabinet, more particularly, relate to a kind of intelligent power distribution cabinet for automated assembly line production equipment. BACKGROUND

[0002] Automatic assembly line is a way of production organization of enterprise, is a non-standard automatic assembly line equipment, and automatic assembly line equipment divides entire production flow into multiple operation procedures in time or multiple times, while fixing automatic production assembly line in each production process flow allocated, to achieve clear division of labor, fast and effective operation.Usually in the use process of automatic assembly line, abnormal problems such as overload occur, therefore, effective means need to be taken to deal with abnormal problems.

[0003] In order to solve the above technical problems, power distribution cabinet is usually used to solve, which can also be called distribution box. From the popular sense, power distribution cabinet is a cabinet body integrated with electrical components for power distribution. The function of power distribution cabinet is to distribute and control power consumption equipment. When overload, short circuit and leakage occur in the circuit, power distribution cabinet can also provide power-off protection.

[0004] The above technical scheme ensures intervention of overload abnormality to some extent, but still has the following technical problems or improvement directions:(1) the traditional power distribution cabinet can only be used for closing and opening of the equipment, and when the equipment load end needs to be powered off, the power distribution cabinet door needs to be opened, which has the risk of electric shock;(2) when the equipment circuit overloads or short circuits, the power distribution cabinet will simply trip and power off, and the specific fault reason cannot be known, so the maintenance personnel can only rely on technical experience to troubleshoot, which greatly wastes time. UTILITY MODEL CONTENTS

[0005] In view of the above defects or improvement needs of prior art, the utility model provides an intelligent power distribution cabinet for automated assembly line production equipment. The operation panel touch screen, leakage identification and intelligent cabinet door handle are installed on the intelligent cabinet shell. If closing or opening of the equipment load end is needed, it can be directly operated on the operation panel touch screen without opening the intelligent cabinet. When leakage and power-off abnormality occur in the equipment load end, abnormal signal will be displayed on the operation panel touch screen. The operation panel touch screen also displays the power consumption of the equipment load end in real time. The intelligent cabinet is also equipped with a door handle to facilitate opening the cabinet to observe internal component information. The intelligent cabinet is pasted with leakage identification to warn on-site personnel to stay away from the intelligent cabinet as far as possible.

[0006] In order to achieve the above purpose, an intelligent power distribution cabinet for automated assembly line production equipment, characterized in that it comprises:

[0007] The box structure unit is internally provided with a measurement and control electrical unit;

[0008] The box structure unit comprises a base box, an intelligent electric cabinet door provided on the front side of the base box, an intelligent electric cabinet door handle mounted on the side of the intelligent electric cabinet door, and an operation panel touch screen embedded in the side of the intelligent electric cabinet door.

[0009] The measurement and control electrical unit comprises a programmable logic controller, an intelligent electric meter connected to the input end of the programmable logic controller and used for monitoring the power consumption state of the automatic assembly line, a circuit breaker connected to the control output end of the programmable logic controller, and a switching power supply used for providing power supply for the programmable logic controller and the intelligent router.

[0010] Preferably, the box structure unit further comprises an electric leakage identification label attached to the side of the intelligent electric cabinet door.

[0011] Preferably, the circuit breaker and the intelligent electric meter as strong electrical devices are not cross-laid with the switching power supply, the programmable logic controller and the intelligent router as weak electrical devices.

[0012] Preferably, the strong electrical devices and the weak electrical devices are arranged on the left and right sides respectively.

[0013] Preferably, the measurement and control electrical unit further comprises a terminal row used for conveniently reducing the safety hazard of lead wires.

[0014] Preferably, the measurement and control electrical unit further comprises a server connected to the programmable logic controller and used for real-time uploading of information.

[0015] Overall, compared with the prior art, the above technical scheme conceived by the utility model can achieve the following beneficial effects:

[0016] (1) The intelligent power distribution cabinet for the automatic assembly line production equipment of the utility model can directly operate on the operation panel touch screen when it is necessary to close or open the load end of the equipment, without the need to open the intelligent electric cabinet.

[0017] (2) The utility model discloses a kind of intelligent power distribution cabinet for automatic assembly line production equipment, by linking together with net line to form a local area network by the server, the programmable logic controller, the intelligent router, the operating panel touch screen, the intelligent electric meter, wherein the programmable logic controller is main CPU, responsible for the data of the intelligent electric meter acquisition, then the data of acquisition is displayed through the operating panel touch screen, simultaneously upload the data of acquisition to the server, and intelligent power distribution cabinet network link diagram realizes the real-time transmission between the data of each element;

[0018] (3) The utility model discloses a kind of intelligent power distribution cabinet for automatic assembly line production equipment, intelligent electric meter real-time monitoring equipment load end power consumption, when equipment load end appears exception, such as equipment load or leakage, the information of equipment load or leakage is obtained by the intelligent electric meter, the programmable logic controller communicates with the intelligent electric meter, data interaction is carried out between the two, after the programmable logic controller acquisition data, data is issued to the operating panel touch screen, maintenance personnel can watch the abnormal information of equipment load end through the operating panel touch screen, accurately locate the specific abnormal situation of equipment load, and equipment load can be quickly repaired.Working.In addition, the programmable logic controller issues fault data and equipment consumption power consumption to the server for data saving, to facilitate later fault information inquiry and statistics power consumption, equipment operator, such as want to make equipment power on, need not open intelligent power distribution cabinet and carry out closing and opening, can directly close and open in operating panel touch screen corresponding software operation button, further protect personal safety and prevent electric shock risk. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is the front view structural schematic diagram of the utility model embodiment a kind of intelligent power distribution cabinet for automatic assembly line production equipment;

[0020] Fig. 2 It is the internal structure schematic diagram of the utility model embodiment a kind of intelligent power distribution cabinet for automatic assembly line production equipment;

[0021] Fig. 3 It is the internal electric appliance connection diagram of the utility model embodiment a kind of intelligent power distribution cabinet for automatic assembly line production equipment;

[0022] In all drawings, same reference signs indicate same technical features, specifically: 1-programmable logic controller, 2-intelligent router, 3-operating panel touch screen, 4-intelligent electric meter, 5-server, 6-terminal block, 7-circuit breaker, 8-switching power supply, 9-wire slot, 10-intelligent electric cabinet shell, 11-leakage identification, 12-intelligent electric cabinet door handle. DETAILED DESCRIPTION

[0023] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model. Furthermore, the technical features involved in the various embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.

[0027] like Figs. 1-3 As shown in this embodiment of the invention, an intelligent power distribution cabinet for automated production line equipment includes:

[0028] The enclosure structure unit and the measurement and control electrical unit located inside the enclosure structure unit;

[0029] The box structure unit comprises a base box, an intelligent electric cabinet door arranged on the front side of the base box, an intelligent electric cabinet door handle 12 arranged on the side of the intelligent electric cabinet door, and an operation panel touch screen 3 embedded in the side of the intelligent electric cabinet door.

[0030] The measurement and control electrical unit comprises a programmable logic controller 1, an intelligent electric meter 4 connected with the input end of the programmable logic controller 1 through an intelligent router 2 and used for monitoring the power consumption state of an automatic assembly line, a circuit breaker 7 connected with the control output end of the programmable logic controller 1, and a switching power supply 8 used for providing power supply for the programmable logic controller 1 and the intelligent router 2.

[0031] As shown in Fig. 1 In the embodiment of the utility model, the box structure unit further comprises an electric leakage identification 11 attached to the side of the intelligent electric cabinet door.

[0032] In the embodiment of the utility model, the operation panel touch screen 3, the electric leakage identification 11 and the intelligent electric cabinet door handle 12 are on the intelligent electric cabinet shell 10, if it is needed to close or open the equipment load end, it can be directly operated on the operation panel touch screen, and the intelligent electric cabinet does not need to be opened, when the electric leakage and power failure abnormality occurs in the equipment load end, the abnormal signal is displayed on the operation panel touch screen, the operation panel touch screen also displays the power consumption of the equipment load end in real time, the intelligent electric cabinet is also provided with a door handle, which facilitates opening the electric cabinet to observe the internal component information, and the intelligent electric cabinet is attached with the electric leakage identification, which warns the on-site personnel to keep away from the intelligent cabinet as far as possible.

[0033] As shown in Fig. 2 In the embodiment of the utility model, the circuit breaker 7 and the intelligent electric meter 4 as strong electrical devices and the switching power supply 8, the programmable logic controller 1 and the intelligent router 2 as weak electrical devices are not cross-laid.

[0034] As shown in Fig. 2 In the embodiment of the utility model, the strong electrical devices and the weak electrical devices are arranged on the left and right sides respectively.

[0035] As shown in Fig. 2 In the embodiment of the utility model, the measurement and control electrical unit further comprises a terminal row 6 used for conveniently leading wires and reducing safety hazards.

[0036] As shown in Fig. 3 In the embodiment of the utility model, the measurement and control electrical unit further comprises a server 5 connected with the programmable logic controller 1 and used for real-time uploading of information.

[0037] In the embodiment of the utility model, through the server 5, the programmable logic controller 1, the intelligent router 2, the operation panel touch screen 3, the intelligent electric meter 4 are linked together through network cable and form a local area network, wherein the programmable logic controller 1 is the main CPU, responsible for collecting the data of the intelligent electric meter 4, then the collected data is displayed through the operation panel touch screen 3, and the collected data is uploaded to the server 5 at the same time, and the intelligent power distribution cabinet network link diagram realizes the real-time transmission between the data of each element.

[0038] The utility model embodiment working principle, as follows: intelligent electric meter 4 real -time monitoring equipment load end's power consumption, equipment load end appears unusual, such as equipment load or electric leakage, the intelligent electric meter 4 obtains equipment load or electric leakage's information, the programmable logic controller 1 communicates with the intelligent electric meter 4, and data interaction is carried out between both, the programmable logic controller 1 gathers data and sends data to the operation panel touch screen 3, and maintenance personnel can watch the unusual information of equipment load end through the operation panel touch screen 3, and the specific unusual situation of equipment load is accurately positioned, and equipment load can be repaired quickly. In addition, the programmable logic controller 1 sends fault data and equipment consumption power consumption to the server 5 and saves data, which is convenient for later fault information inquiry and statistics power consumption, and equipment operator, such as wanting to make equipment power off, need not open intelligent power distribution cabinet and carry out closing and opening, and can directly close and open in the corresponding software operation button of operation panel touch screen 3, further protect personal safety and prevent electric shock risk.

[0039] The above is only the preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application. The above is only the preferred embodiment of the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection scope of the present application.

Claims

1. An intelligent power distribution cabinet for an automated assembly line production facility, characterized by, Include: Box structure unit, control and measurement electrical unit arranged inside the box structure unit; The box structure unit comprises a base box, an intelligent electric cabinet door opened on the front side of the base box, an intelligent electric cabinet door handle (12) mounted on the side of the intelligent electric cabinet door, and an operation panel touch screen (3) embedded in the side of the intelligent electric cabinet door. Wiring for fixing the control and measurement electrical unit is installed in the base box; The control and measurement electrical unit comprises a programmable logic controller (1), an intelligent electric meter (4) connected to the input end of the programmable logic controller (1) through an intelligent router (2) and used for monitoring the power consumption state of the automatic assembly line, a circuit breaker (7) connected to the control output end of the programmable logic controller (1), and a switching power supply (8) for providing power for the programmable logic controller (1) and the intelligent router (2); The operation panel touch screen (3) is indirectly connected between the intelligent router (2) and the programmable logic controller (1).

2. The intelligent power distribution cabinet for automated assembly line production equipment according to claim 1, wherein: The box structure unit further comprises a leakage identification (11) pasted on the side of the intelligent electric cabinet door.

3. The intelligent power distribution cabinet for automated assembly line production equipment of claim 2, wherein: The circuit breaker (7) and the intelligent electric meter (4) as strong electrical devices and the switching power supply (8), the programmable logic controller (1) and the intelligent router (2) as weak electrical devices are not cross-laid.

4. The intelligent power distribution cabinet for automated assembly line production equipment of claim 3, wherein: The strong electrical devices and the weak electrical devices are respectively arranged on the left and right sides.

5. The intelligent power distribution cabinet for automated assembly line production equipment of claim 1, wherein, The control and measurement electrical unit further comprises a terminal row (6) for facilitating lead reduction and reducing safety hazards.

6. The intelligent power distribution cabinet for automated assembly line production equipment of claim 1, wherein, The control and measurement electrical unit further comprises a server (5) connected to the programmable logic controller (1) and used for real-time information upload.