Impurity removing machine for quick-frozen waxy corn

Abstract

The utility model relates to the technical field of quick-frozen waxy corn processing, and discloses a quick-frozen waxy corn impurity removing machine which comprises a fixed table, a row of installation through holes are formed in the fixed table, and a straight-barrel-shaped impurity removing assembly is installed in each installation through hole; the straight-barrel-shaped impurity removing assembly specifically comprises an outer fixing pipe, an inner fixing pipe and a plurality of outer fixing pipes, wherein the outer fixing pipe is mounted in the mounting through hole and vertically distributed; the inner impurity removal pipe is distributed in the outer fixed pipe; the connecting bearings are mounted on the inner pipe wall of the outer fixing pipe, and inner rings of the connecting bearings are connected with the outer side pipe wall of the inner impurity removing pipe; and the impurity removal soft rods are uniformly distributed on the pipe wall of the inner side of the inner impurity removal pipe. According to the quick-frozen waxy corn impurity removing machine, efficient and comprehensive impurity removing operation on quick-frozen waxy corn is achieved through the innovative straight-barrel-shaped impurity removing assembly and the optimized synchronous driving mechanism. By applying the impurity removing machine, the production efficiency and the product quality of the quick-frozen waxy corn are greatly improved, and the requirement of the market for the high-quality quick-frozen waxy corn is met.

Description

Technical Field

[0001] This utility model relates to the field of quick-frozen glutinous corn processing technology, specifically a quick-frozen glutinous corn cleaning machine. Background Technology

[0002] Frozen glutinous corn, as a popular frozen food, occupies an important position in the modern food industry. With consumers' increasing demands for food safety and quality, the production process of frozen glutinous corn is also facing higher standards. The cleaning process, as a key step in the production of frozen glutinous corn, directly affects the final quality of the product and the consumer's eating experience.

[0003] Inadequacy of existing quick-frozen glutinous corn cleaning devices

[0004] Low cleaning efficiency: Existing quick-frozen glutinous corn cleaning devices often use a single cleaning method, such as simple vibration or blowing. These methods are difficult to completely remove ice chips and impurities adhering to the corn surface, resulting in low cleaning efficiency.

[0005] Unstable equipment operation: Some cleaning devices rotate asynchronously during operation, resulting in uneven cleaning effect and may even damage the surface of corn, affecting the appearance and taste of the product. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this utility model provides a quick-frozen glutinous corn cleaning machine to solve the aforementioned problems.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a quick-frozen glutinous corn cleaning machine, including a fixed platform, on which a row of mounting holes are provided, and a straight cylindrical cleaning component is installed inside each mounting hole;

[0010] The cylindrical impurity removal component specifically includes the following structure:

[0011] External fixing tubes installed in the mounting holes and distributed vertically;

[0012] Inner impurity removal tubes distributed within the outer fixed tube;

[0013] Several connecting bearings are installed on the inner wall of the outer fixed tube, and the inner ring of the connecting bearing is connected to the outer wall of the inner impurity removal tube.

[0014] A number of cleaning rods are evenly distributed on the inner wall of the inner cleaning tube;

[0015] The bottom end of the inner impurity removal tube in each of the cylindrical impurity removal components protrudes out, and a synchronous drive mechanism is installed in the fixed platform to synchronously drive the inner impurity removal tube in each of the cylindrical impurity removal components to rotate.

[0016] As a preferred embodiment of this utility model, the synchronous drive mechanism specifically includes the following structure:

[0017] The drive motor is installed at the center of the front end of the fixed platform;

[0018] A drive gear connected to the output end of the drive motor;

[0019] A drive gear ring is engaged with the outside of the bottom end of each of the inner impurity removal tubes;

[0020] The drive gear meshes with the front side of the transmission gear ring at the center position, and several of the transmission gear rings mesh with each other sequentially from left to right.

[0021] As a preferred embodiment of this invention, the transmission ratio between the drive gear and the transmission ring gear is set to 2:1.

[0022] As a preferred technical solution of this utility model, each of the external fixed tubes is connected to a feed conduit at its top end, and several feed conduits are fixed together by a mounting bracket set on the fixed platform.

[0023] As a preferred embodiment of this utility model, the mounting bracket specifically includes the following structure:

[0024] A mounting beam for positioning and supporting several of the aforementioned feed ducts;

[0025] A support column is attached to the bottom of the mounting beam, and the bottom of the support column is supported on the top of the fixing platform.

[0026] As a preferred technical solution of this utility model, a plurality of discharge conduits are installed sequentially from left to right below the fixed platform, and the top ends of the plurality of discharge conduits are respectively connected to the lower ports of the plurality of internal impurity removal pipes.

[0027] As a preferred embodiment of this utility model, the four corners of the bottom of the fixed platform are each equipped with a support leg.

[0028] Compared with the prior art, this utility model provides a quick-frozen glutinous corn cleaning machine, which has the following features:

[0029] Beneficial effects:

[0030] Highly efficient cleaning capability: The cylindrical cleaning component design ensures that the frozen glutinous corn is thoroughly cleaned by the evenly distributed cleaning rods as it passes through the inner cleaning tube. This design not only effectively removes ice crystals and impurities adhering to the corn surface, but also avoids damage to the corn surface, ensuring the integrity and quality of the corn.

[0031] Stable synchronous drive: The synchronous drive mechanism ensures the synchronous rotation of all internal cleaning tubes through the precise coordination of the drive motor, drive gear, and transmission gear ring. This design not only improves cleaning efficiency but also guarantees the stability of equipment operation, reducing uneven cleaning caused by asynchronous rotation.

[0032] In summary, this quick-frozen glutinous corn cleaning machine achieves efficient and comprehensive cleaning of quick-frozen glutinous corn through its innovative cylindrical cleaning components and optimized synchronous drive mechanism. The application of this cleaning machine will greatly improve the production efficiency and product quality of quick-frozen glutinous corn, meeting the market demand for high-quality quick-frozen glutinous corn. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the structure of this utility model;

[0034] Figure 2 This is a schematic diagram of the structure of the fixing platform of this utility model;

[0035] Figure 3 This is a schematic diagram of a half-section of the cylindrical impurity removal component of this utility model;

[0036] Figure 4 This is a schematic diagram of the synchronous drive mechanism of this utility model;

[0037] Figure 5 This is a schematic diagram of the mounting bracket of this utility model.

[0038] The components include: 1. Fixed platform; 2. Straight cylindrical impurity removal assembly; 3. Synchronous drive mechanism; 4. Feed conduit; 5. Mounting frame; 6. Discharge conduit; 7. Support legs;

[0039] 11. Install perforations;

[0040] 21. External fixing tube; 22. Internal impurity removal tube; 23. Connecting bearing; 24. Impurity removal flexible rod;

[0041] 31. Drive motor; 32. Drive gear; 33. Transmission gear ring;

[0042] 51. Install the crossbeam; 52. Install the support column. Detailed Implementation

[0043] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, and not all of them. Unless otherwise specified, the embodiments and features described in this application can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of the utility model without creative effort are within the scope of protection of the utility model.

[0044] It should be noted that if the utility model embodiment involves directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0045] Furthermore, "multiple" refers to two or more. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by the utility model.

[0046] Please see Figure 1-5 A quick-frozen glutinous corn cleaning machine, the entire device is placed in a relatively cold room for operation, including a fixed platform 1;

[0047] Fixed platform 1:

[0048] The fixed platform 1 serves as the supporting structure for the entire equipment. A row of mounting holes 11 is formed on the upper part of the fixed platform 1. These holes are precisely arranged to ensure accurate installation of each cylindrical impurity removal component 2 and stable equipment operation. Support legs 7 are installed at the four corners of the bottom of the fixed platform 1.

[0049] The cylindrical impurity removal component 2 consists of the following structure:

[0050] External fixing tube 21: Installed in the mounting hole 11, vertically distributed. The external fixing tube 21 is made of corrosion-resistant materials, such as stainless steel or aluminum alloy, to ensure long-term use of the equipment in low-temperature environments.

[0051] Inner impurity removal tube 22: Located inside the outer fixed tube 21, the bottom end of each inner impurity removal tube 22 extends out of the outer fixed tube 21 and is connected to the synchronous drive mechanism 3 to realize rotational drive.

[0052] Connecting bearing 23: Installed on the wall of the outer fixed tube 21, connecting the inner impurity removal tube 22 to the outer fixed tube 21.

[0053] Impurity removal rods 24: Evenly distributed on the inner wall of the inner impurity removal tube 22, the impurity removal rods 24 are made of flexible polymer material, possessing moderate elasticity and softness. They can effectively sweep away ice crystals and impurities adhering to the surface of quick-frozen glutinous corn, while avoiding damage to the corn surface. The length of the impurity removal rods 24 is moderate, ensuring that they can cover most of the corn surface, thereby improving the impurity removal effect.

[0054] The synchronous drive mechanism 3 is installed inside the fixed platform 1 and is used to synchronously drive the inner impurity removal tubes 22 inside all the cylindrical impurity removal components 2 to rotate. The synchronous drive mechanism 3 includes:

[0055] Drive motor 31: Installed at the center of the front end of the fixed platform 1.

[0056] Drive gear 32: Connects to the output end of drive motor 31.

[0057] Transmission gear ring 33: Connects to the outside of the bottom end of each inner impurity removal tube 22 and meshes with the drive gear 32.

[0058] The drive motor 31 transmits power to the transmission gear ring 33 at the center position through the drive gear 32. The several transmission gear rings 33 on both sides achieve synchronous rotation through their meshing design. This causes the inner impurity removal tube 22 in each cylindrical impurity removal component 2 to rotate synchronously. When the quick-frozen glutinous corn enters the inner impurity removal tube 22, it slides down due to its own weight. At the same time, the rotating inner impurity removal tube 22 and its several impurity removal soft rods 24 thoroughly sweep away the ice and impurities on the quick-frozen glutinous corn.

[0059] Drive gear 32 and transmission gear ring 33: The transmission ratio between drive gear 32 and transmission gear ring 33 is set to 2:1 to ensure that the inner impurity removal tube 22 rotates at a suitable speed, thereby effectively removing impurities.

[0060] Feed pipe 4:

[0061] Each outer fixed tube 21 is connected to a feed conduit 4 at its top end to smoothly guide the quick-frozen glutinous corn. The lower opening of the feed conduit 4 is tightly connected to the outer fixed tube 21 to ensure that the corn smoothly enters the impurity removal component 2. The inner wall of the conduit is smoothed to reduce the resistance of the corn during the conveying process and to prevent the corn from stagnating and getting stuck in the conduit.

[0062] Mounting bracket 5:

[0063] Mounting bracket 5 supports several feed pipes 4, and its internal mounting beam 51 directly supports the feed pipes 4. Support column 52 is fixed on the fixed platform 1 to support the mounting beam 51.

[0064] Discharge conduit 6:

[0065] The discharge conduit 6 below the fixed platform 1 is designed as a smooth round tube structure, and its top is connected to the lower port of the inner impurity removal tube 22 to ensure that the quick-frozen glutinous corn after impurities are removed can be discharged smoothly.

[0066] Working principle:

[0067] Start the drive motor 31 in the synchronous drive mechanism 3. The drive motor 31 drives the drive gear 32 to rotate. The drive gear 32 transmits power to the transmission gear ring 33 at the center position. Then, through the design of the two transmission gear rings 33 meshing with each other, the synchronous rotation of all transmission gear rings 33 is achieved, thereby driving the inner impurity removal tube 22 in each straight cylindrical impurity removal component 2 to rotate synchronously.

[0068] The quick-frozen glutinous corn is introduced through several feeding conduits 4, and the corn smoothly enters the inner impurity removal tube 22 inside the outer fixed tube 21.

[0069] After the quick-frozen glutinous corn enters the inner impurity removal tube 22, it slides downwards due to its own weight. At the same time, the rotating inner impurity removal tube 22 and the evenly distributed impurity removal rods 24 inside it thoroughly sweep away the ice and impurities on the quick-frozen glutinous corn.

[0070] After impurities are removed, the quick-frozen glutinous corn enters the discharge conduit 6 through the lower port of the inner impurity removal pipe 22 and is finally discharged from the discharge conduit 6.

[0071] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0072] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0073] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A quick-frozen glutinous corn cleaning machine, comprising a fixed platform (1), characterized in that: A row of mounting holes (11) is provided on the fixed platform (1), and a straight cylindrical impurity removal component (2) is installed inside each mounting hole (11); The cylindrical impurity removal component (2) specifically includes the following structure: External fixing tubes (21) are installed in the mounting holes (11) and are vertically distributed; An inner impurity removal tube (22) is distributed within the outer fixed tube (21); A plurality of connecting bearings (23) are installed on the inner wall of the outer fixed tube (21), and the inner ring of the connecting bearing (23) is connected to the outer wall of the inner impurity removal tube (22). A number of cleaning rods (24) are evenly distributed on the inner wall of the inner cleaning tube (22); The bottom end of the inner cleaning tube (22) in each of the cylindrical cleaning components (2) protrudes out, and a synchronous drive mechanism (3) is installed in the fixed platform (1) to synchronously drive the inner cleaning tube (22) in each of the cylindrical cleaning components (2) to rotate.

2. The quick-frozen glutinous corn cleaning machine according to claim 1, characterized in that: The synchronous drive mechanism (3) specifically includes the following structure: The drive motor (31) is installed at the center of the front end of the fixed platform (1); A drive gear (32) is connected to the output end of the drive motor (31); A drive gear ring (33) is connected to the outside of the bottom end of each of the inner impurity removal tubes (22); The drive gear (32) meshes with the front side of the transmission gear ring (33) at the center position, and several of the transmission gear rings (33) mesh with each other from left to right.

3. The quick-frozen glutinous corn cleaning machine according to claim 2, characterized in that: The transmission ratio between the drive gear (32) and the transmission ring (33) is set to 2:

1.

4. The quick-frozen glutinous corn cleaning machine according to claim 1, characterized in that: Each of the external fixing tubes (21) is connected to a feed tube (4) at its top end, and several feed tubes (4) are fixed together by a mounting bracket (5) provided on the fixing platform (1).

5. A quick-frozen glutinous corn cleaning machine according to claim 4, characterized in that: The mounting bracket (5) specifically includes the following structure: A mounting beam (51) for positioning and supporting several of the feed conduits (4); A support column (51) is attached to the bottom of the mounting beam (51), and the bottom of the support column (51) is supported on the top of the fixed platform (1).

6. The quick-frozen glutinous corn cleaning machine according to claim 1, characterized in that: Several discharge conduits (6) are installed sequentially from left to right below the fixed platform (1), and the top ends of the discharge conduits (6) are respectively connected to the lower ports of the internal impurity removal pipes (22).

7. The quick-frozen glutinous corn cleaning machine according to claim 1, characterized in that: The fixed platform (1) is equipped with four support legs (7) at the bottom corners.

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