Pipeline filter

By introducing a servo motor-driven rotating rod and crushing blades into the pipeline filter, and combining it with a double-layer filtration system of filter sponge and metal felt, the problem of large solid impurities clogging the filter is solved, achieving efficient solid-liquid separation and filtration.

CN223530086UActive Publication Date: 2025-11-11广州市增城自来水有限公司
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Patent Information

Application Number
CN202423032147.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing pipeline filters are ineffective at removing large solid impurities, leading to reduced filtration efficiency and potential damage to the filter element.

Method used

A pipeline filter was designed, comprising a filter plate, a servo motor-driven rotating rod, and crushing blades, for crushing large solid materials and achieving solid-liquid separation through double-layer filtration using a filter sponge and metal felt.

Benefits of technology

It enables the effective crushing and separation of large solid materials, avoids clogging during the filtration process, and improves filtration efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pipeline filter and belongs to the technical field of pipeline filtration. The pipeline filter comprises a filter main body, and the filter main body comprises a connecting flange, a first connecting block, a second connecting block, a third connecting block, a first extension pipe, a second extension pipe and a filter plate. A filter plate inclines into a second extension pipe, a servo motor drives a rotating rod and a crushing blade to crush solids, crushed precipitates enter a first connecting block, liquid penetrates through the filter plate and continues to be filtered by a filter sponge, organic chemical fibers and a metal felt, and the liquid subjected to double-layer filtration is safer and trustworthy; the filtering sponge is taken out, the filtering sponge, the organic chemical fibers and the metal felt are taken out for cleaning, so that the filtering sponge, the organic chemical fibers and the metal felt can be conveniently used for next-time filtering, the filtering effect is better through two times of filtering, and blocking cannot be generated in the filtering process.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline filtration technology, and more specifically, to a pipeline filter. Background Technology

[0002] Pipeline filters mainly consist of connecting pipes, cylinders, filter baskets, flanges, flange covers, and fasteners. Installed on pipelines, they can remove larger solid impurities from fluids, enabling machinery (including compressors, pumps, etc.) and instruments to operate normally, stabilizing the process and ensuring safe production.

[0003] Most existing pipeline filters filter liquids using filter cartridges, primarily filtering out chemical substances. However, larger solids cannot pass through the filter cartridges inside the pipeline filter. Large solids clogging the pipeline reduces filtration efficiency, affects filtration speed, and can even damage the filter cartridges in severe cases. Therefore, we have made improvements and proposed a new pipeline filter. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a pipeline filter.

[0005] This utility model is implemented as follows:

[0006] The filter body includes a connecting flange, a first connecting block, a second connecting block, a third connecting block, a first extension pipe, a second extension pipe, and a filter plate. The connecting flange is located at the top of the filter body, the second extension pipe is located on the right side of the filter body, the first connecting block is located on the right side of the second extension pipe, the second connecting block is located on the surface of the second extension pipe, the first extension pipe is located on the left side of the filter body, the third connecting block is located on the left side of the first extension pipe, and the filter plate is located inside the filter body.

[0007] Based on the above technical solution, the present invention can be further improved as follows.

[0008] Furthermore, the connecting flange includes connecting holes, and the connecting flange is respectively installed at the upper and lower ends of the filter body, with connecting holes provided on the surface of each connecting flange.

[0009] The advantage of adopting the above-mentioned further solution is that it facilitates interconnection with pipelines via connecting flanges and connecting holes.

[0010] Furthermore, the first connecting block includes a waste collection pipe, the waste collection pipe is provided inside the first connecting block, and the first connecting block has internal threads inside.

[0011] The beneficial effect of adopting the above-mentioned further solution is that the garbage and solids inside the sludge storage pipe are cleaned out through the first connecting block and the sludge storage pipe.

[0012] Furthermore, the second connecting block includes a servo motor, a rotating rod, and a crushing blade. The servo motor is fixedly installed inside the second connecting block, the output end of the servo motor is fixedly connected to the rotating rod, and the surface of the rotating rod is fixedly connected to the crushing blade.

[0013] The beneficial effect of adopting the above-mentioned further solution is that it facilitates the rotation of the servo motor and the crushing blade to crush some larger solid objects, making it easier for the solid objects to fall into the first connecting block.

[0014] Furthermore, the third connecting block includes a first external thread, a filter sponge, organic chemical fibers, and a metal felt. The first external thread is provided on the side of the third connecting block. A filter sponge is fixedly connected to the right side of the third connecting block. Organic chemical fibers are fixedly installed inside the filter sponge. A metal felt is fixedly installed inside the organic chemical fibers.

[0015] The advantage of adopting the above-mentioned further solution is that it facilitates the third connecting block to perform secondary filtration of the liquid inside the filter body through filter sponge, organic chemical fiber and metal felt, so as to make its filtration effect better.

[0016] Furthermore, the second extension tube includes a second external thread, and the second extension tube has a second external thread on its right side.

[0017] The advantage of adopting the above-mentioned further solution is that it facilitates the connection between the second external thread and the first connecting block, and makes it convenient for the first connecting block to be disassembled at any time.

[0018] Furthermore, the first extension tube has an internal thread inside, and the internal thread of the first extension tube is compatible with the first external thread.

[0019] The advantages of adopting the above-mentioned further solution are that it facilitates the connection between the first extension tube and the third connecting block, makes it convenient to connect and fix the third connecting block to the first extension tube, and allows the third connecting block to be disassembled and installed at any time.

[0020] Furthermore, the tilt angle of the filter plate is the same as the tilt angle of the second extension tube, and the bottom end of the filter plate is at the same height as the bottom end inside the second extension tube.

[0021] The beneficial effect of adopting the above-mentioned further solution is that when filtering through the filter plate, the solid will be guided into the first connecting block by gravity through the tilted angle.

[0022] The beneficial effects of this utility model are as follows: The pipeline filter obtained by the above design allows for the following: When large solid objects enter the filter body, they are crushed by a servo motor driving a rotating rod and crushing blades through the tilting filter plate into the second extension tube. The crushed solids settle into the first connecting block, while the liquid passes through the filter plate and continues to be filtered by the filter sponge, organic chemical fibers, and metal felt. The liquid filtered through this double layer is safer and more reliable. The filter sponge, organic chemical fibers, and metal felt can be removed for cleaning and reuse. This filtration method achieves better filtration by filtering solids and liquids separately through two filtration processes, and it avoids clogging during the filtration process. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 A three-dimensional structural diagram of the pipeline filter provided by this utility model;

[0025] Figure 2 A three-dimensional structural diagram of the first connecting block provided by this utility model;

[0026] Figure 3 A cross-sectional structural diagram of the pipeline filter provided by this utility model;

[0027] Figure 4 A three-dimensional structural diagram of the third connecting block provided by this utility model.

[0028] In the diagram: 100, filter body; 200, connecting flange; 2001, connecting hole; 300, first connecting block; 3001, sludge collection pipe; 400, second connecting block; 4001, servo motor; 4002, rotating rod; 4003, crushing blade; 500, third connecting block; 5001, first external thread; 5002, filter sponge; 5003, organic chemical fiber; 5004, metal felt; 600, first extension tube; 700, second extension tube; 7001, second external thread; 800, filter plate. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention. Example

[0031] Please see Figure 1-4 This utility model provides a technical solution: a pipeline filter, including a perforation device and a filter body 100.

[0032] Please see Figure 1-4 The filter body 100 includes a connecting flange 200, a first connecting block 300, a second connecting block 400, a third connecting block 500, a first extension pipe 600, a second extension pipe 700, and a filter plate 800. The connecting flange 200 is located at the top of the filter body 100, the second extension pipe 700 is located on the right side of the filter body 100, the first connecting block 300 is located on the right side of the second extension pipe 700, the second connecting block 400 is located on the surface of the second extension pipe 700, the first extension pipe 600 is located on the left side of the filter body 100, the third connecting block 500 is located on the left side of the first extension pipe 600, and the filter plate 800 is located inside the filter body 100.

[0033] As one embodiment of this utility model, the connecting flange 200 further includes a connecting hole 2001. The connecting flange 200 is respectively installed at the upper and lower ends of the filter body 100, and the connecting flange 200 is provided with connecting holes 2001 on the surface of each connecting flange 200.

[0034] As one embodiment of this utility model, the first connecting block 300 further includes a waste collection tube 3001, the waste collection tube 3001 is provided inside the first connecting block 300, and the first connecting block 300 is provided with an internal thread.

[0035] As one embodiment of this utility model, the second connecting block 400 further includes a servo motor 4001, a rotating rod 4002 and a crushing blade 4003. The servo motor 4001 is fixedly installed inside the second connecting block 400, the output end of the servo motor 4001 is fixedly connected to the rotating rod 4002, and the crushing blade 4003 is fixedly connected to the surface of the rotating rod 4002.

[0036] As one embodiment of this utility model, the third connecting block 500 further includes a first external thread 5001, a filter sponge 5002, an organic chemical fiber 5003, and a metal felt 5004. The first external thread 5001 is provided on the side of the third connecting block 500, and the filter sponge 5002 is fixedly connected to the right side of the third connecting block 500. The organic chemical fiber 5003 is fixedly installed inside the filter sponge 5002, and the metal felt 5004 is fixedly installed inside the organic chemical fiber 5003.

[0037] As one embodiment of this utility model, the second extension tube 700 further includes a second external thread 7001, and the second external thread 7001 is provided on the right side of the second extension tube 700.

[0038] As an embodiment of this utility model, the first extension tube 600 is further provided with an internal thread, and the interior of the first extension tube 600 is compatible with the first external thread 5001.

[0039] As one embodiment of this utility model, the inclination angle of the filter plate 800 is the same as the inclination angle of the second extension tube 700, and the bottom end of the filter plate 800 is at the same height as the bottom end inside the second extension tube 700.

[0040] Specifically, the working principle of this pipeline filter is as follows: When the operator needs to use it and filtration is required, large solid objects entering the filter body 100 are inclined through the filter plate 800 into the second extension pipe 700. When the object is large, the servo motor 4001 can be activated, causing the servo motor 4001 to drive the rotating rod 4002 and the crushing blade 4003 to rotate, thereby crushing the solid. The crushed solid will settle into the first connecting block 300 through the second extension pipe 700. The liquid will pass through the filter plate 800 and continue to be filtered by the filter sponge 5002, organic chemical fiber 5003, and metal felt 5004. The liquid after double-layer filtration is safer and more reliable. When the filter needs to be cleaned, rotate the first connecting block 300 to separate the internal thread of the first connecting block 300 from the second external thread 7001. The solid object is then removed and poured out through the dirt collection tube 3001, making it easy to clean the filtered solids. Rotate the third connecting block 500 to separate the first external thread 5001 from the internal thread of the first extension tube 600, thereby removing the filter sponge 5002. The filter sponge 5002, organic chemical fiber 5003, and metal felt 5004 are then removed for cleaning and easy reuse for the next filtration. This filtration method filters solids and liquids separately through two filtration processes, resulting in better filtration and preventing clogging during the filtration process.

[0041] It should be noted that the specific model and specifications of the servo motor 4001 and filter plate 800 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0042] The servo motor 4001 and the filter plate 800, and their principles, are clear to those skilled in the art and will not be described in detail here.

[0043] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pipeline filter, characterized in that, include, The filter body (100) includes a connecting flange (200), a first connecting block (300), a second connecting block (400), a third connecting block (500), a first extension tube (600), a second extension tube (700), and a filter plate (800). The connecting flange (200) is located at the top of the filter body (100), the second extension tube (700) is located on the right side of the filter body (100), the first connecting block (300) is located on the right side of the second extension tube (700), the second connecting block (400) is located on the surface of the second extension tube (700), the first extension tube (600) is located on the left side of the filter body (100), the third connecting block (500) is located on the left side of the first extension tube (600), and the filter plate (800) is located inside the filter body (100).

2. A pipeline filter according to claim 1, characterized in that, The connecting flange (200) includes a connecting hole (2001). The connecting flange (200) is respectively installed at the upper and lower ends of the filter body (100). The surface of the connecting flange (200) is provided with a connecting hole (2001).

3. A pipeline filter according to claim 1, characterized in that, The first connecting block (300) includes a waste collection tube (3001), the waste collection tube (3001) is provided inside the first connecting block (300), and the internal thread is provided inside the first connecting block (300).

4. A pipeline filter according to claim 1, characterized in that, The second connecting block (400) includes a servo motor (4001), a rotating rod (4002), and a crushing blade (4003). The servo motor (4001) is fixedly installed inside the second connecting block (400). The output end of the servo motor (4001) is fixedly connected to the rotating rod (4002), and the surface of the rotating rod (4002) is fixedly connected to the crushing blade (4003).

5. A pipeline filter according to claim 1, characterized in that, The third connecting block (500) includes a first external thread (5001), a filter sponge (5002), an organic chemical fiber (5003), and a metal felt (5004). The first external thread (5001) is provided on the side of the third connecting block (500). The filter sponge (5002) is fixedly connected to the right side of the third connecting block (500). The organic chemical fiber (5003) is fixedly installed inside the filter sponge (5002). The metal felt (5004) is fixedly installed inside the organic chemical fiber (5003).

6. A pipeline filter according to claim 1, characterized in that, The second extension tube (700) includes a second external thread (7001), and the second external thread (7001) is provided on the right side of the second extension tube (700).

7. A pipeline filter according to claim 5, characterized in that, The first extension tube (600) has an internal thread inside, and the inside of the first extension tube (600) is compatible with the first external thread (5001).

8. A pipeline filter according to claim 1, characterized in that, The inclination angle of the filter plate (800) is the same as that of the second extension tube (700), and the bottom end of the filter plate (800) is at the same height as the bottom end inside the second extension tube (700).