Bag-type dust collector with crushing function
By introducing a rotary motor-driven crusher and a fan cleaning assembly into the bag filter, the problem of blockage by foreign objects and agglomerated dust was solved, and the stable operation and efficient filtration of the device were achieved.
Patent Information
- Application Number
- CN202422292422.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing baghouse dust collectors are prone to clogging when handling dust containing foreign objects and agglomerated particles, lacking an effective crushing function, which leads to abnormal operation of the equipment.
A baghouse dust collector with a crushing function was designed, which includes a crushing blade driven by a rotary motor to crush dust and foreign objects in the ash hopper, and cleans them through a fan and suction pipe, and combines a limit frame and support legs to stabilize the device.
It effectively avoids blockages caused by foreign objects and agglomerated dust, ensuring the normal operation and filtration efficiency of the device, preventing foreign objects from entering the fan and causing jamming, and improving the stability and reliability of the device.
Smart Images

Figure CN223530101U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bag filter technology, and in particular to a bag filter with a crushing function. Background Technology
[0002] A baghouse dust collector is a dry dust filtration device. It is suitable for collecting fine, dry, non-fibrous dust. The filter bags are made of woven filter cloth or non-woven felt, utilizing the filtration effect of the fibrous fabric to filter dust-laden gas. When the dust-laden gas enters the baghouse dust collector, larger, heavier dust particles settle down due to gravity and fall into the dust hopper. The gas containing finer dust particles is purified as it passes through the filter bags, where the dust is trapped.
[0003] During dust filtration, some foreign objects will be mixed in with the gas and enter the device. The foreign objects are of uneven size, and some larger foreign objects will accumulate in the device, causing blockage and affecting the normal discharge of dust. The devices on the market are not equipped with a crushing function, so they cannot crush the larger foreign objects and agglomerated dust, thus failing to solve the problem of easy blockage. Optimization is needed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a bag filter with a crushing function.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A baghouse dust collector with a crushing function includes a dust collection assembly. The dust collection assembly includes a dust collection box with a dust hopper installed at the bottom. The dust hopper is adapted to the dust collection box. An installation plate is installed on the inner wall of the dust collection box, and the installation plate has multiple sets of filter holes. Filter bags are installed through the filter holes, and the filter bags are adapted to the filter holes. An air inlet pipe is connected to one side of the dust collection box, located near the lower end of the dust collection box. An exhaust pipe is connected to the other side of the dust collection box, located near the upper end of the dust collection box. A crushing component for crushing foreign objects and agglomerated dust is provided on one side of the dust hopper, and a cleaning component for cleaning the filter bags is provided on one side of the dust collection box.
[0007] As a further embodiment of this utility model: the crushing component includes a rotary motor, and two sets of rotary motors are provided, which are respectively fixed to the outer wall of one side of the ash hopper. A rotary shaft is connected to one side of the rotary motor. One end of the rotary shaft can rotatably pass through the ash hopper. A crushing blade is installed at one end of the rotary shaft. Multiple sets of crushing blades are provided and are arranged sequentially on the rotary shaft.
[0008] As a further embodiment of this utility model: the cleaning component includes a fan, the fan is fixed to the top outer wall of the dust collection box, a suction pipe is connected to one side of the fan, an air conveyor frame is fixed to the top inner wall of the dust collection box, the air conveyor frame is connected to the filter bag, and the fan is connected to the air conveyor frame.
[0009] As a further improvement of this utility model: multiple sets of fixing brackets are respectively fixed to the outer walls on both sides of the dust collection box by bolts, and the bottom of the fixing brackets is provided with supporting legs.
[0010] As a further improvement of this utility model: a limit frame is installed at the bottom of the support leg, and the limit frame has multiple sets of screw holes.
[0011] As a further improvement of this utility model: a gasket is provided at the bottom of the limiting frame, and the gasket is made of rubber.
[0012] As a further improvement of this utility model, a filter screen can be detachably installed at one end of the air suction pipe.
[0013] As a further improvement of this utility model: a connecting flange is installed at one end of the exhaust pipe, and two sets of connecting flanges are provided, with the other set located at one end of the intake pipe.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. By setting a rotary motor to drive the crusher blades to rotate, the dust and foreign objects falling into the ash hopper can be crushed into fine particles, thereby avoiding blockage caused by the accumulation of large foreign objects and clumps of dust.
[0016] 2. By setting a limit frame, the device can be limited and fixed, which can effectively prevent unnecessary displacement of the device during operation.
[0017] 3. By installing a filter screen, the air drawn in through the suction pipe can be filtered, thus preventing foreign objects from being sucked into the fan and causing it to jam and affect its use. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main view of a bag filter dust collector with a crushing function proposed in this utility model.
[0019] Figure 2 This is a schematic diagram of the support part of a bag filter dust collector with a crushing function proposed in this utility model.
[0020] Figure 3 This is a schematic diagram of the filter section of a bag filter with a crushing function proposed in this utility model.
[0021] Figure 4This is a schematic diagram of the crushing part of a bag filter dust collector with a crushing function proposed in this utility model.
[0022] In the diagram: 1-Dust collector, 2-Fan, 3-Suction pipe, 4-Filter screen, 5-Exhaust pipe, 6-Fixed bracket, 7-Support leg, 8-Limit bracket, 9-Gasket, 10-Rotating shaft, 11-Dust hopper, 12-Connecting flange, 13-Inlet pipe, 14-Crushing blade, 15-Rotating motor, 16-Mounting plate, 17-Filter bag, 18-Air conveyor frame. Detailed Implementation
[0023] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.
[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0025] Example 1
[0026] A bag filter with a crushing function, such as Figure 1-4 As shown, the dust removal system includes a dust collection box 1. A dust hopper 11 is installed at the bottom of the dust collection box 1, and the dust hopper 11 is adapted to the dust collection box 1. An installation plate 16 is installed on the inner wall of the dust collection box 1. The installation plate 16 has multiple sets of filter holes. Filter bags 17 are installed through the filter holes and are adapted to the filter holes. An air inlet pipe 13 is connected to one side of the dust collection box 1 and is connected to the lower end of the dust collection box 1. An exhaust pipe 5 is connected to the other side of the dust collection box 1 and is connected to the upper end of the dust collection box 1. A crushing component for crushing foreign objects and agglomerated dust is provided on one side of the dust hopper 11, and a cleaning component for cleaning the filter bags 17 is provided on one side of the dust collection box 1.
[0027] In use, the gas containing dust is fed into the dust collector box 1 through the inlet pipe 13 connected to the conveying pipe. After being fed in, the larger dust particles and foreign objects mixed in fall into the ash hopper 11 for discharge due to gravity. The smaller dust particles enter the filter bag 17 along with the gas and are filtered by the filter bag 17. After the gas is filtered and purified by the filter bag 17, it is discharged through the exhaust pipe 5 connected to the pipe. The smaller particles are blocked in the filter bag 17 to prevent them from being discharged together with the gas.
[0028] The crushing assembly includes a rotary motor 15. Two sets of rotary motors 15 are provided and are respectively fixed to the outer wall of one side of the ash hopper 11 by bolts. A rotating shaft 10 is connected to one side of the rotary motor 15. One end of the rotating shaft 10 is rotatably inserted through the ash hopper 11. A crushing blade 14 is installed at one end of the rotating shaft 10. Multiple sets of crushing blades 14 are provided and are arranged sequentially on the rotating shaft 10.
[0029] In use, the rotation of the rotating shaft 10 and the crushing blade 14 can be controlled by the two sets of rotating motors 15 rotating forward and reverse respectively. After dust and foreign objects fall into the ash hopper 11, they can be crushed by the rotating crushing blade 14, thereby avoiding blockage.
[0030] The cleaning assembly includes a fan 2, which is fixed to the top outer wall of the dust collection box 1 by bolts. A suction pipe 3 is connected to one side of the fan 2. An air conveyor frame 18 is fixed to the top inner wall of the dust collection box 1. The air conveyor frame 18 is connected to the filter bag 17. The fan 2 is connected to the air conveyor frame 18.
[0031] When in use, the fan 2 is started and air is drawn in through the suction pipe 3. The air is then fed into the filter bag 17 through the air conveyor frame 18, thereby cleaning the inside of the filter bag 17. The dust attached to the inside of the filter bag 17 can be blown off to avoid affecting the filtration effect. The blown-off dust falls into the dust hopper 11 and is discharged.
[0032] To support the device, such as Figure 2 As shown, multiple sets of fixing brackets 6 are fixed to the outer walls on both sides of the dust collection box 1 by bolts, and the bottom of the fixing bracket 6 is provided with supporting legs 7.
[0033] During use, the support leg 7 can support the device, thereby maintaining the stability of the device during operation;
[0034] To limit the location of the device, such as Figure 2 , 4 As shown, a limit frame 8 is installed at the bottom of the support leg 7, and the limit frame 8 has multiple sets of screw holes;
[0035] When in use, simply align the bolt holes of the limit bracket 8 with the bolts at the fixing points, put the bracket in, and tighten the nut to fix the device. This will limit the device and prevent unnecessary displacement.
[0036] To make the fixation more secure, such as Figure 2 , 3 As shown in Figure 4, a pad 9 is provided at the bottom of the limiting frame 8, and the pad 9 is made of rubber.
[0037] When in use, the gaps at the fixing point can be filled by the rubber gasket 9, which makes the fixing more secure and prevents shaking after fixing;
[0038] To prevent foreign objects from being sucked into fan 2, such as Figure 1 , 2 As shown, a filter screen 4 is detachably installed at one end of the suction pipe 3;
[0039] During use, the filter screen 4 filters the air drawn in through the suction pipe 3, thus preventing foreign objects from being sucked into the fan 2 and causing jamming that would affect its operation.
[0040] Example 2
[0041] To prevent gas leakage during transmission, refer to Figure 1 A bag filter dust collector with crushing function. Compared with embodiment 1, this embodiment makes the following improvements: a connecting flange 12 is installed at one end of the exhaust pipe 5, and two sets of connecting flanges 12 are provided, with the other set provided at one end of the air inlet pipe 13.
[0042] When using the gas supply system, the gas is supplied through the inlet pipe 13 and the exhaust pipe 5. The connection can be reinforced by the connecting flange 12 to prevent leakage caused by disconnection during gas supply.
[0043] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A baghouse dust collector with a crushing function, comprising a dust collection assembly, characterized in that, The dust removal assembly includes a dust collection box (1), with a dust hopper (11) installed at the bottom of the dust collection box (1). The dust hopper (11) is adapted to the dust collection box (1). An installation plate (16) is installed on the inner wall of the dust collection box (1). The installation plate (16) has multiple sets of filter holes. Filter bags (17) are installed through the filter holes and are adapted to the filter holes. An air inlet pipe (13) is connected to one side of the dust collection box (1) and is located near the lower end of the dust collection box (1). An exhaust pipe (5) is connected to the other side of the dust collection box (1) and is located near the upper end of the dust collection box (1). A crushing component for crushing foreign objects and agglomerated dust is provided on one side of the dust hopper (11). A cleaning component for cleaning the filter bags (17) is provided on one side of the dust collection box (1). The crushing component includes a rotary motor (15), which has two sets and is fixed to the outer wall of one side of the ash hopper (11). A rotating shaft (10) is connected to one side of the rotary motor (15). One end of the rotating shaft (10) can rotatably pass through the ash hopper (11). A crushing blade (14) is installed at one end of the rotating shaft (10). Multiple sets of crushing blades (14) are arranged and installed on the rotating shaft (10) in sequence. The cleaning component includes a fan (2), which is fixed to the top outer wall of the dust collector (1). A suction pipe (3) is connected to one side of the fan (2). An air conveyor frame (18) is fixed to the top inner wall of the dust collector (1). The air conveyor frame (18) is connected to the filter bag (17). The fan (2) is connected to the air conveyor frame (18).
2. A bag filter with a crushing function according to claim 1, characterized in that, The dust collector (1) has multiple sets of fixed brackets (6) fixed on both sides of the outer wall by bolts, and the bottom of the fixed brackets (6) is provided with support legs (7).
3. A bag filter with a crushing function according to claim 2, characterized in that, The bottom of the support leg (7) is equipped with a limit frame (8), and the limit frame (8) has multiple sets of screw holes.
4. A bag filter with a crushing function according to claim 3, characterized in that, The bottom of the limiting frame (8) is provided with a pad (9), which is made of rubber.
5. A bag filter with a crushing function according to claim 2, characterized in that, A filter screen (4) can be detachably installed at one end of the air intake pipe (3).
6. A bag filter with a crushing function according to claim 1, characterized in that, The exhaust pipe (5) is equipped with a connecting flange (12) at one end. There are two sets of connecting flanges (12), and the other set is located at one end of the intake pipe (13).