Mixing device for disinfectant processing
By using a multi-stage introduction and counter-flushing mixing system and a composite mixing mechanism of stirring blades and tumbling plates, the problems of low mixing efficiency and unevenness in traditional disinfectant mixing devices are solved, achieving efficient and uniform disinfectant mixing.
Patent Information
- Application Number
- CN202422747958.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional disinfectant mixing devices have low mixing efficiency, especially when processing large quantities or high-viscosity materials, resulting in uneven mixing. They also lack a vertical stirring structure, leading to poor mixing at the bottom and near the walls of the container.
It adopts a multi-stage introduction and counter-flushing mixing system, combined with the coordinated work of the counter-flushing chamber and the collection chamber, and the composite stirring mechanism of the stirring blade and the tumbling plate to achieve efficient and uniform mixing of raw materials.
It significantly improves the mixing efficiency and uniformity of the disinfectant, ensuring the uniform distribution of raw materials in the mixing tank, especially the mixing effect near the bottom and walls of the tank.
Smart Images

Figure CN223530323U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of disinfectant production, specifically relating to a mixing device for disinfectant processing. Background Technology
[0002] In the production of disinfectants, uniform mixing of raw materials is a crucial step in ensuring product quality and disinfection efficacy. Traditional disinfectant mixing devices employ a single stirring method, which struggles to ensure uniform mixing of raw materials within a short time, especially when processing large quantities of raw materials or high-viscosity materials. This results in low mixing efficiency and difficulty in guaranteeing uniformity. Traditional introduction methods often involve single-point, high-flow-rate introduction, neglecting the initial mixing of raw materials before they enter the mixing tank. This leads to uneven distribution of raw materials within the tank, affecting subsequent mixing effects. Most devices use only planar stirring blades for mixing, lacking a vertical stirring structure, resulting in uneven distribution of raw materials within the tank, particularly poor mixing near the bottom and walls.
[0003] To address the aforementioned issues, this patent proposes an innovative mixing device for disinfectant processing. This device achieves efficient and uniform mixing of raw materials through innovative technologies such as a multi-stage introduction and counter-flushing mixing system, the coordinated operation of the counter-flushing chamber and the collection chamber, a composite stirring mechanism of stirring blades and tumbling plates, and adaptive angle adjustment of the tumbling plates. Compared to traditional mixing devices, this patent significantly improves the efficiency and quality of disinfectant processing, providing a more optimized solution for the industrial production of disinfectants. Utility Model Content
[0004] The purpose of this invention is to provide a mixing device for disinfectant processing, so as to solve the problems of low mixing efficiency and uneven mixing caused by the single stirring method of traditional disinfectant mixing devices mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for processing disinfectant, comprising a mixing tank, a plurality of inlet pipes being provided on the upper left side of the mixing tank, a stirring motor being provided at the center of the upper end of the mixing tank, a stirring shaft being rotatably connected to the center of the lower end of the stirring motor, and the lower end of the stirring shaft penetrating downward through the interior of the center of the upper end of the mixing tank, a plurality of stirring blades being fixedly connected to the outer wall of the stirring shaft, and the plurality of stirring blades being rotatably connected to the interior of the mixing tank, a plurality of support legs being fixedly connected to the outer side of the lower end of the mixing tank, and an outlet pipe being connected to the center of the lower end of the mixing tank.
[0006] Preferably, the right ends of the plurality of inlet tubes are connected to distribution tubes, and the plurality of distribution tubes are sleeved on the outside of the upper side of the mixing tank.
[0007] Preferably, each of the multiple distribution pipes is connected to four or more at one end near the mixing tank, and multiple flushing pipes respectively penetrate the upper side of the front and rear ends and the left and right ends of the mixing tank.
[0008] Preferably, the ends of the plurality of anti-flush pipes located on the same side away from the distribution pipe are connected to a spherical anti-flush chamber, and the plurality of distribution pipes are all connected to the anti-flush chamber through the anti-flush pipes.
[0009] Preferably, the end of the flushing chamber away from the distribution pipe is connected to a collecting chamber via a connecting pipe. The lower end of the collecting chamber has an inlet opening, and the stirring shaft passes through the collecting chamber and the inlet opening vertically.
[0010] Preferably, the upper end of each of the lowermost stirring blades is provided with a variable angle groove, and the lower end of each of the variable angle grooves is connected to a limiting groove.
[0011] Preferably, the limiting groove is formed inside the stirring blade, and the variable angle groove and the limiting groove are rotatably connected to a surging plate, with the lower end of the surging plate rotatably connected inside the limiting groove and rotatably connected to the variable angle groove through the limiting groove.
[0012] Compared with the prior art, the present invention provides a mixing device for processing disinfectant, which has the following beneficial effects:
[0013] 1. Multi-stage introduction and counter-flushing mixing system: An innovative multi-pipeline raw material introduction structure is designed. The raw material is evenly fed into the counter-flushing chamber through the distribution pipe. In the counter-flushing chamber, the raw material flows meet in a counter-flushing manner, achieving preliminary and efficient mixing. This design avoids the problems of uneven mixing and prolonged mixing time caused by single-point high-flow introduction.
[0014] 2. Coordinated operation of the flushing chamber and the collection chamber: After the raw materials inside the flushing chamber are initially mixed under the flushing action, they are collected to the collection chamber through the connecting pipe. The collection chamber, as a transition area, further integrates and guides the raw materials into the main mixing area, ensuring the uniformity of the raw materials before mixing and the pretreatment effect.
[0015] 3. Combined mixing mechanism of stirring blades and tumbling plates: Inside the mixing tank, the combined use of stirring blades and tumbling plates achieves bidirectional mixing of raw materials, both horizontally and vertically. During the mixing process, the tumbling plates generate an upward thrust on the raw materials through changes in their angle, causing the materials to tumble and increasing the contact opportunities between them. This ensures thorough tumbling and mixing of the raw materials during the mixing process, significantly improving mixing efficiency and uniformity. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the mixing device for processing disinfectant according to this utility model.
[0017] Figure 2This is a three-dimensional cross-sectional structural diagram of the mixing device for processing disinfectant according to this utility model.
[0018] Figure 3 This is a schematic diagram of the connection structure of the counter-current chamber of this utility model.
[0019] Figure 4 This is a schematic diagram of the variable angle rotary groove connection structure of this utility model.
[0020] Figure 5 This is a schematic diagram of the limiting groove connection structure of this utility model.
[0021] In the diagram: 1. Mixing tank; 2. Inlet pipe; 3. Mixing motor; 4. Mixing shaft; 5. Mixing blades; 6. Support leg; 7. Outlet pipe; 8. Distribution pipe; 9. Counterflow pipe; 10. Counterflow chamber; 11. Connecting pipe; 12. Collection chamber; 13. Inlet opening; 14. Variable angle rotating groove; 15. Limiting rotating groove; 16. Tumbling plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides, for example Figures 1-5 The mixing device for processing disinfectant includes a mixing tank 1. Multiple inlet pipes 2 are provided on the upper left side of the mixing tank 1. A stirring motor 3 is located at the center of the upper end of the mixing tank 1. A stirring shaft 4 is rotatably connected to the center of the lower end of the stirring motor 3, with the lower end of the stirring shaft 4 penetrating downwards into the interior of the center of the upper end of the mixing tank 1. Multiple stirring blades 5 are fixedly connected to the outer wall of the stirring shaft 4, and these blades 5 are rotatably connected inside the mixing tank 1. Multiple support legs 6 are fixedly connected to the outer side of the lower end of the mixing tank 1 for bottom support of the mixing device. An outlet pipe 7 is connected to the center of the lower end of the mixing tank 1. Disinfectant raw materials are added into the mixing tank 1 through the multiple inlet pipes 2. When the stirring motor 3 is turned on, it drives the multiple stirring blades 5 through the stirring shaft 4 to stir and mix the disinfectant raw materials inside the mixing tank 1, thereby producing disinfectant. After the disinfectant raw materials are mixed, the disinfectant can be exported and packaged through the outlet pipe 7.
[0024] Preferably, the right ends of the multiple inlet pipes 2 are all connected to the distribution pipes 8, and the multiple distribution pipes 8 are sleeved on the upper exterior of the mixing tank 1. The ends of the multiple distribution pipes 8 near the mixing tank 1 are each connected to four or more flushing pipes 9, which pass through the upper interior of the front and rear ends and the left and right ends of the mixing tank 1. The ends of the flushing pipes 9 on the same side away from the distribution pipes 8 are connected to a spherical flushing chamber 10, and the multiple distribution pipes 8 are connected to the flushing chamber 10 through the flushing pipes 9. The end of the flushing chamber 10 away from the distribution pipes 8 is connected to a collecting chamber 12 through a connecting pipe 11. The lower end of the collecting chamber 12 has an inlet opening 13, and the stirring shaft 4 passes vertically through the collecting chamber 12 and the inlet opening 13. During the process of introducing the disinfectant raw material into the mixing tank 1, the disinfectant raw material is introduced into the multiple distribution pipes 8 through the multiple inlet pipes 2, and the multiple distribution pipes 8 then introduce different raw materials into the multiple flushing pipes 9 respectively. Inside the flushing chamber 10, since the openings of multiple flushing pipes 9 connected to the outside of the same flushing chamber 10 all point towards the center of the flushing chamber 10, the disinfectant raw materials introduced into the flushing chamber 10 through the multiple flushing pipes 9 can be flushed and mixed inside the flushing chamber 10. Moreover, the multiple flushing chambers 10 divert and flush the disinfectant raw materials, which can avoid excessive amount of disinfectant raw materials leading to long mixing time and uneven mixing. This allows the disinfectant raw materials to be initially mixed through the multiple flushing pipes 9 and multiple flushing chambers 10 during the process of being introduced into the mixing tank 1, thereby improving the mixing efficiency and uniformity of the disinfectant raw materials inside the mixing tank 1. The disinfectant raw materials that are mixed separately in the multiple flushing chambers 10 can be introduced into the collecting chamber 12 through the connecting pipe 11 for collection, and then introduced into the mixing tank 1 through the inlet opening 13 at the lower end of the collecting chamber 12 for stirring and mixing.
[0025] Preferably, the upper end of each of the multiple stirring blades 5 on the lowest side is provided with a variable angle rotating groove 14, and the lower end of each of the multiple variable angle rotating grooves 14 is connected to a limiting rotating groove 15. The limiting rotating groove 15 is opened inside the stirring blade 5. A tumbling plate 16 is rotatably connected inside the variable angle rotating groove 14 and the limiting rotating groove 15, and the lower end of the tumbling plate 16 is rotatably connected inside the limiting rotating groove 15 and rotatably connected inside the variable angle rotating groove 14 through the limiting rotating groove 15. During the process of introducing the disinfectant raw material into the mixing tank 1 for stirring and mixing, the multiple stirring blades 5 rotate inside the mixing tank 1 through the stirring motor 3 and the stirring shaft 4, thereby stirring and mixing the disinfectant raw material in the horizontal direction.
[0026] Preferably, while multiple stirring blades 5 are stirring the disinfectant raw material horizontally, the multiple stirring blades 5 at the bottom can be stirred vertically by the tumbling plates 16 rotatably connected to the upper end. Since the upper end of the limiting rotating groove 15 is rotatably connected to the tumbling plates 16 through the variable angle rotating groove 14 and the limiting rotating groove 15, and the tumbling plates 16 can restrict the rotation position by the inner walls on both sides of the limiting rotating groove 15, the tumbling plates 16 can approach the inner wall of one end of the limiting rotating groove 15 under the dual action of the rotational force of the stirring blades 5 and the resistance of the disinfectant raw material, and form an angle with the stirring blades 5. During the rotation, the tumbling plates 16 can generate an upward thrust on the disinfectant raw material, so that the disinfectant raw material can be tumbled upward inside the mixing tank 1 under the action of the tumbling plates 16, thereby performing vertical square stirring of the disinfectant raw material, which can improve both mixing efficiency and mixing uniformity.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A mixing device for processing disinfectant, characterized in that, The apparatus includes a mixing tank (1), with multiple inlet pipes (2) provided on the upper left side of the mixing tank (1), a stirring motor (3) provided at the center of the upper end of the mixing tank (1), a stirring shaft (4) rotatably connected at the center of the lower end of the stirring motor (3), and the lower end of the stirring shaft (4) penetrating downward through the interior of the center of the upper end of the mixing tank (1), multiple stirring blades (5) fixedly connected to the outer wall of the stirring shaft (4), and the multiple stirring blades (5) rotatably connected inside the mixing tank (1), multiple support legs (6) fixedly connected to the outer side of the lower end of the mixing tank (1), and an outlet pipe (7) connected to the center of the lower end of the mixing tank (1).
2. The mixing device for processing disinfectant according to claim 1, characterized in that: The right ends of the multiple inlet tubes (2) are connected to the distribution tubes (8), and the multiple distribution tubes (8) are sleeved on the outside of the upper side of the mixing tank (1).
3. The mixing device for processing disinfectant according to claim 2, characterized in that: Multiple distribution pipes (8) are connected to one end of the mixing tank (1), and multiple flushing pipes (9) pass through the front and rear ends and the upper sides of the left and right ends of the mixing tank (1).
4. The mixing device for processing disinfectant according to claim 3, characterized in that: The multiple anti-flush pipes (9) located on the same side are connected to a spherical anti-flush chamber (10) at the end away from the distribution pipe (8), and the multiple distribution pipes (8) are all connected to the anti-flush chamber (10) through the anti-flush pipes (9).
5. The mixing device for processing disinfectant according to claim 4, characterized in that: The counter-flushing chamber (10) is connected to the collection chamber (12) at the end away from the distribution pipe (8) through the connecting pipe (11). The collection chamber (12) has an inlet opening (13) at the lower end, and the stirring shaft (4) passes through the collection chamber (12) and the inlet opening (13) vertically.
6. The mixing device for processing disinfectant according to claim 1, characterized in that: The upper end of each of the multiple stirring blades (5) at the bottom is provided with a variable angle rotating groove (14), and the lower end of each of the multiple variable angle rotating grooves (14) is connected to a limiting rotating groove (15).
7. The mixing device for processing disinfectant according to claim 6, characterized in that: The limiting groove (15) is opened inside the stirring blade (5). The variable angle groove (14) and the limiting groove (15) are rotatably connected to the tumbling plate (16), and the lower end of the tumbling plate (16) is rotatably connected inside the limiting groove (15), and is rotatably connected inside the variable angle groove (14) through the limiting groove (15).