High-shear dispersing emulsifying machine

By linking components such as the lifting device and the hydraulic telescopic rod, the problem of the material cylinder shaking at high stirring speed is solved, the material cylinder is stably fixed, and the material dispersion effect is improved.

CN223530346UActive Publication Date: 2025-11-11湖州蔻婷生物科技有限公司
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Patent Information

Application Number
CN202423119292.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-11
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The barrel of existing dispersion emulsifiers is prone to shaking at high stirring speeds, which affects the material dispersion effect.

Method used

The material cylinder is firmly fixed by components such as lifting device, fixed frame, slide, slider, fixed ring and hydraulic telescopic rod through linkage component and thrust component, ensuring the stability of the material cylinder under high stirring speed.

Benefits of technology

The mixing drum remains firmly fixed at high stirring speeds, ensuring more uniform mixing of materials and improving dispersion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of emulsifying devices, and provides a high-shear dispersing and emulsifying machine, which comprises a bottom plate, a lifting device, a bearing plate, a motor and a stirring cutter, one side of the upper end of the bottom plate is fixedly connected with the lifting device, the bearing plate is fixedly connected onto the lifting device, the motor is fixedly connected onto the bearing plate, and the stirring cutter is fixedly connected onto the motor. The driving end of the motor penetrates through the bearing plate and is fixedly connected with a stirring cutter, a fixing frame is further fixedly connected to the bottom plate, a plurality of evenly-distributed sliding grooves are formed in the fixing frame, sliding blocks are slidably connected to the inner walls of the sliding grooves, and fixing rings are fixedly connected to the upper ends of the sliding blocks; the multiple fixing rings fixedly clamp the material barrel in a mutually matched mode, the lower ends of the sliding blocks are provided with a linkage assembly in a matched mode, the linkage assembly is used for driving the multiple sliding blocks to synchronously get close to or get away from one another, and the linkage assembly is further provided with a thrust assembly. The utility model has the advantages of enhancing the fixing stability and improving the dispersion effect.
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Description

Technical Field

[0001] This utility model relates to the field of emulsification equipment technology, and in particular to a high shear dispersion emulsifier. Background Technology

[0002] A dispersion emulsifier typically includes a motor, a stator-rotor assembly, a coupling, bearings, and mechanical seals. Through the high-speed rotation of the rotor, strong shearing impact and friction are generated between the material and the stator-rotor, achieving the functions of rapid dissolution, uniform mixing, and emulsification. This dispersion emulsifier can obtain high-speed rotational shearing force to stir the mixture or medium evenly.

[0003] Existing dispersion emulsifiers have defects in practical applications. Specifically, the material cylinder is often placed directly on the ground without being properly secured. When the material inside the cylinder is subjected to excessive stirring speed, the cylinder is prone to shaking, which directly affects the dispersion effect of the material.

[0004] Therefore, in view of the above situation, there is an urgent need to develop a high-shear dispersion emulsifier to overcome the shortcomings in current practical applications. Utility Model Content

[0005] The purpose of this utility model embodiment is to provide a high shear dispersion emulsifier, which aims to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-shear dispersion emulsifier includes a base plate, a lifting device, a receiving plate, a motor, and a stirring blade. The lifting device is fixedly connected to one side of the upper end of the base plate, and the receiving plate is fixedly connected to the lifting device. The motor is fixedly connected to the receiving plate, and the driving end of the motor passes through the receiving plate and is fixedly connected to the stirring blade. A fixing frame is also fixedly connected to the base plate. The fixing frame has multiple evenly distributed grooves. A slider is slidably connected to the inner wall of each groove. A fixing ring is fixedly connected to the upper end of each slider. The multiple fixing rings fix and clamp the material cylinder by mutual cooperation. A linkage component is provided at the lower end of each slider. The linkage component is used to drive the multiple sliders to move synchronously closer or further apart. A thrust component is also provided on the linkage component.

[0008] A further technical solution is that each inner wall of the slide groove is provided with a symmetrical limiting groove, and symmetrical limiting blocks are fixedly connected to both sides of the slider. The limiting blocks correspond one-to-one with the limiting grooves, and the limiting blocks are slidably connected to the inner wall of the limiting grooves.

[0009] A further technical solution involves integrating the slider, fixing ring, and limiting block into a single structure.

[0010] A further technical solution is that the fixing frame is an annular circular plate, and the inner wall of the fixing frame is connected to the sliding groove and the limiting groove.

[0011] In a further technical solution, the linkage component includes a groove, a rotating plate, an arc-shaped groove, and a sliding rod; a groove is provided on the base plate, a rotating plate is rotatably connected in the groove, a plurality of evenly distributed arc-shaped grooves are provided on the rotating plate, and the arc-shaped grooves correspond one-to-one with the sliding grooves, a sliding rod is slidably connected to the inner wall of the arc-shaped groove, and the upper end of the sliding rod is fixedly connected to the slider.

[0012] In a further technical solution, the thrust assembly includes a base, a hydraulic telescopic rod, and a fixed plate; the fixed plate is fixedly connected to the outer wall of the rotating plate; the base is fixedly connected to the upper end of the base plate, and the hydraulic telescopic rod is rotatably connected to the base, with the other end of the hydraulic telescopic rod rotatably connected to the fixed plate.

[0013] In summary, the embodiments of this utility model have the following beneficial effects compared with the prior art:

[0014] 1. The hydraulic telescopic rod pushes the rotating plate to rotate along the inner wall of the groove through the fixed plate. Then the rotating plate drives the arc groove to rotate. After that, the arc groove drives the slider to slide along the inner wall of the groove through the sliding rod. Then the slider drives the fixed ring to move until the inner wall of the fixed ring abuts against the material cylinder. The material cylinder is fixed and clamped by multiple fixed rings working together, so that the material cylinder can maintain a firm fixed state even when facing high stirring speed. This ensures that the material in the material cylinder is mixed more evenly, which helps the materials to have full contact and interaction, thereby improving the dispersion effect.

[0015] 2. By using a combination of limiting grooves and limiting blocks, the slider can only slide along the inner wall of the groove on the horizontal plane, so that the inner wall of the fixing ring can contact the outer wall of the barrel at the same time, thus fixing it more securely.

[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of a portion of the present utility model;

[0019] Figure 3 This utility model Figure 2 Exploded view;

[0020] Figure 4 This utility model Figure 3 A magnified three-dimensional structural diagram at point A in the middle.

[0021] In the diagram: 1. Base plate; 2. Lifting device; 3. Support plate; 4. Motor; 5. Stirring blade; 6. Fixing frame; 7. Slide groove; 8. Sliding block; 9. Fixing ring; 10. Limiting groove; 11. Limiting block; 12. Groove; 13. Rotating plate; 14. Arc groove; 15. Slide rod; 16. Base; 17. Hydraulic telescopic rod; 18. Fixing plate. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0023] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0024] like Figure 1-4 As shown in the figure, this utility model embodiment provides a high shear dispersion emulsifier, including a base plate 1, a lifting device 2, a receiving plate 3, a motor 4, and a stirring blade 5. The lifting device 2 is fixedly connected to one side of the upper end of the base plate 1. The receiving plate 3 is fixedly connected to the lifting device 2. The motor 4 is fixedly connected to the receiving plate 3, and the driving end of the motor 4 passes through the receiving plate 3 and is fixedly connected to the stirring blade 5. A fixing frame 6 is also fixedly connected to the base plate 1. A material cylinder (not shown in the figure) is placed on the fixing frame 6. Multiple evenly distributed sliding grooves 7 are opened on the fixing frame 6. Sliding blocks 8 are slidably connected to the inner walls of the sliding grooves 7. A fixing ring 9 is fixedly connected to the upper end of each sliding block 8. The multiple fixing rings 9 fix and clamp the material cylinder by mutual cooperation. A linkage component is provided at the lower end of the sliding block 8. The linkage component is used to drive the multiple sliding blocks 8 to move closer or further away from each other synchronously. A thrust component is also provided on the linkage component. The thrust component is used to drive the linkage component to move.

[0025] Furthermore, each slide groove 7 has a symmetrical limiting groove 10 on its inner wall, and symmetrical limiting blocks 11 are fixedly connected to both sides of the slider 8. The limiting blocks 11 correspond one-to-one with the limiting grooves 10. The limiting blocks 11 are slidably connected to the inner wall of the limiting grooves 10. The slider 8 can only slide along the inner wall of the slide groove 7 on the horizontal plane by the cooperation of the limiting grooves 10 and the limiting blocks 11.

[0026] Furthermore, the slider 8, the fixing ring 9, and the limiting block 11 are an integrated structure.

[0027] Furthermore, the fixing frame 6 is an annular circular plate, and the inner wall of the fixing frame 6 is connected to the sliding groove 7 and the limiting groove 10, thereby facilitating the installation of the slider 8, the fixing ring 9 and the limiting block 11.

[0028] It is understandable that both the lifting device 2 and the stirring blade 5 adopt existing technology, and the lifting device 2 can drive the receiving plate 3 to rise and fall in the vertical direction.

[0029] like Figure 1 , Figure 3 and Figure 4 As shown, the linkage component includes a groove 12, a rotating plate 13, an arc-shaped groove 14, and a sliding rod 15; a groove 12 is provided on the base plate 1, and a rotating plate 13 is rotatably connected in the groove 12. A plurality of evenly distributed arc-shaped grooves 14 are provided on the rotating plate 13, and the arc-shaped grooves 14 correspond one-to-one with the sliding grooves 7. A sliding rod 15 is slidably connected to the inner wall of the arc-shaped groove 14, and the upper end of the sliding rod 15 is fixedly connected to the slider 8.

[0030] Specifically, the thrust assembly pushes the rotating plate 13 to rotate along the inner wall of the groove 12, and then the rotating plate 13 drives the arc groove 14 to rotate. After that, the arc groove 14 drives the slider 8 to slide along the inner wall of the slide groove 7 through the slide rod 15. Then the slider 8 drives the fixed ring 9 to move until the fixed ring 9 abuts against the outer wall of the material cylinder.

[0031] like Figure 2 and Figure 3 As shown, the thrust assembly includes a base 16, a hydraulic telescopic rod 17, and a fixing plate 18; the fixing plate 18 is fixedly connected to the outer wall of the rotating plate 13; the base 16 is fixedly connected to the upper end of the base plate 1, the hydraulic telescopic rod 17 is rotatably connected to the base 16, and the other end of the hydraulic telescopic rod 17 is rotatably connected to the fixing plate 18.

[0032] Specifically, when it is necessary to fix the clamping cylinder, the hydraulic telescopic rod 17 extends, and then the hydraulic telescopic rod 17 pushes the rotating plate 13 to rotate along the inner wall of the groove 12 through the fixing plate 18.

[0033] Specifically, the hydraulic telescopic rod 17 pushes the rotating plate 13 to rotate along the inner wall of the groove 12 via the fixed plate 18. Then, the rotating plate 13 drives the arc-shaped groove 14 to rotate. After that, the arc-shaped groove 14 drives the slider 8 to slide along the inner wall of the slide groove 7 via the sliding rod 15. Subsequently, the slider 8 drives the fixed ring 9 to move until the inner wall of the fixed ring 9 abuts against the material cylinder. The material cylinder is fixed and clamped by the cooperation of multiple fixed rings 9, so that the material cylinder can maintain a firm fixed state even when facing high stirring speed, thereby ensuring that the material in the material cylinder is mixed more evenly, which helps to fully contact and interact between the materials, thereby improving the dispersion effect. The slider 8 is controlled to slide only on the horizontal plane along the inner wall of the slide groove 7 by the cooperation of the limiting groove 10 and the limiting block 11, so that the inner wall of the fixed ring 9 can contact the outer wall of the material cylinder at the same time, thus fixing it more firmly.

[0034] The working principle of this utility model is as follows: The material cylinder is placed on the fixed frame 6, and then the hydraulic telescopic rod 17 is extended. The hydraulic telescopic rod 17 pushes the rotating plate 13 to rotate along the inner wall of the groove 12 through the fixed plate 18. Then the rotating plate 13 drives the arc groove 14 to rotate. Then the arc groove 14 drives the slider 8 to slide along the inner wall of the slide groove 7 through the sliding rod 15. Then the slider 8 drives the fixed ring 9 to move until the inner wall of the fixed ring 9 abuts against the material cylinder. Thus, the material cylinder is fixed and clamped by the cooperation of multiple fixed rings 9. Then the lifting device 2 drives the receiving plate 3 to descend. Then the receiving plate 3 drives the stirring blade 5 to descend until the stirring blade 5 descends to a suitable position in the material cylinder. Then the motor 4 is started to stir the raw materials in the material cylinder. After the stirring is completed, the motor 4 is stopped first, then the lifting device 2 is reset, and then the hydraulic telescopic rod 17 is retracted, so that the fixed ring 9 is disengaged from the material cylinder. Then the material cylinder is taken out.

[0035] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-shear dispersion emulsifier, comprising a base plate (1), a lifting device (2), a receiving plate (3), a motor (4), and a stirring blade (5), wherein the lifting device (2) is fixedly connected to one side of the upper end of the base plate (1), the receiving plate (3) is fixedly connected to the lifting device (2), the motor (4) is fixedly connected to the receiving plate (3), and the driving end of the motor (4) passes through the receiving plate (3) and is fixedly connected to the stirring blade (5), characterized in that, A fixing frame (6) is fixedly connected to the base plate (1). The fixing frame (6) has multiple evenly distributed sliding grooves (7). A slider (8) is slidably connected to the inner wall of each sliding groove (7). A fixing ring (9) is fixedly connected to the upper end of each slider (8). The multiple fixing rings (9) fix and clamp the material cylinder by mutual cooperation. A linkage component is provided at the lower end of each slider (8). The linkage component is used to drive the multiple sliders (8) to move closer or further away from each other synchronously. A thrust component is also provided on the linkage component.

2. The high-shear dispersion emulsifier according to claim 1, characterized in that, Each slide groove (7) has a symmetrical limiting groove (10) on its inner wall. The two sides of the slider (8) are fixedly connected with symmetrical limiting blocks (11), and the limiting blocks (11) correspond one-to-one with the limiting grooves (10). The limiting blocks (11) are slidably connected to the inner wall of the limiting grooves (10).

3. The high-shear dispersion emulsifier according to claim 2, characterized in that, The slider (8), the fixing ring (9), and the limiting block (11) are an integrated structure.

4. The high-shear dispersion emulsifier according to claim 1, characterized in that, The fixing frame (6) is an annular circular plate, and the inner wall of the fixing frame (6) is connected to the sliding groove (7) and the limiting groove (10).

5. The high-shear dispersing emulsifier according to claim 3, characterized in that, The linkage component includes a groove (12), a rotating plate (13), an arc groove (14), and a slide rod (15); A groove (12) is provided on the base plate (1), and a rotating plate (13) is rotatably connected in the groove (12). A plurality of evenly distributed arc-shaped grooves (14) are provided on the rotating plate (13), and the arc-shaped grooves (14) correspond one-to-one with the sliding grooves (7). A sliding rod (15) is slidably connected to the inner wall of the arc-shaped groove (14), and the upper end of the sliding rod (15) is fixedly connected to the slider (8).

6. The high-shear dispersing emulsifier according to claim 5, characterized in that, The thrust assembly includes a base (16), a hydraulic telescopic rod (17), and a fixing plate (18); A fixed plate (18) is fixedly connected to the outer wall of the rotating plate (13); a base (16) is fixedly connected to the upper end of the bottom plate (1), and a hydraulic telescopic rod (17) is rotatably connected to the base (16), and the other end of the hydraulic telescopic rod (17) is rotatably connected to the fixed plate (18).