Novel concrete additive reaction kettle

The spiral blades, staggered mixing rods, and scraper structure solve the problems of additive adhesion and uneven mixing, achieving efficient mixing and convenient cleaning of concrete additives.

CN223530407UActive Publication Date: 2025-11-11CHANGSHA BAOLING BUILDING MATERIAL AUXILIARY CO LTD
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Patent Information

Application Number
CN202422146488.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-11-11
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

In the existing concrete additive production process, the additives tend to stick to the inner wall of the reactor, making them difficult to clean, and the uneven mixing results in inconsistent mixing quality.

Method used

The system employs a spiral blade, staggered stirring rods, and scraper structure, combined with a filter box and a motor-driven gear set, to achieve quantitative feeding, stirring, and wall scraping of additives, ensuring uniform mixing.

Benefits of technology

It improves the mixing quality of concrete and additives, reduces adhesion to the inner wall of the reactor, simplifies the cleaning process, and ensures uniform mixing inside the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of additive production, and discloses a novel concrete additive reaction kettle which comprises a kettle body, a discharging mechanism and a motor, one side of the top of the kettle body is communicated with a material conveying pipe, the top of the inner wall of the kettle body is connected with a filter box through four spring rods, and the other side of the top of the kettle body is communicated with a mud conveying pipe. A mounting box is fixedly connected to the middle of the top of the kettle body, the discharging mechanism comprises a discharging pipe and a spiral blade, the top of the discharging pipe is communicated with the kettle body, and one end of the spiral blade is arranged in the discharging pipe. By using the solid shaft and the hollow shaft, the solid shaft and the hollow shaft respectively drive the second stirring rod, the spiral blade and the first stirring rod to rotate, so that concrete and an additive below the kettle body can be conveyed to the upper part of the kettle body for stirring while stirring; the problem that it is difficult to guarantee the same mixing quality of concrete and additives in the kettle body is solved, and the mixing quality of the concrete and the additives is improved.
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Description

Technical Field

[0001] This utility model relates to the field of additive production, and in particular to a novel reaction vessel for concrete additives. Background Technology

[0002] Concrete additives, or admixtures for short, are substances used to improve the performance of concrete. A reaction vessel is a container for physical or chemical reactions. Through the structural design and parameter configuration of the vessel, the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process can be achieved. Concrete additives require the use of reaction vessels for manufacturing during the production process. Currently, during the production of reaction vessels, additives tend to stick to the inner wall of the reaction vessel during the feeding process, making it difficult to clean the inner wall of the reaction vessel in a timely manner. Subsequently, the reaction vessel needs to be disassembled for cleaning, which increases the subsequent operation procedures.

[0003] Currently, a Chinese patent discloses a reaction vessel for producing concrete additives, with application number 2023213213049. By setting up a feeding pipe and a metering structure, when the additive is fed through the feeding pipe, a drive rod drives a cam to rotate. When the cam rotates, it contacts a contact plate, and an auxiliary rod drives a sealing ring to move. When the cam disengages from the contact plate, the sealing ring automatically resets, thereby controlling the amount of additive fed into the feeding pipe and avoiding the possibility of the additive being fed too quickly and failing to react fully.

[0004] Based on the above-disclosed technical solutions, since it is difficult to mix concrete and additives evenly when a single stirring rod stirs in the same direction during the mixing of concrete and additives, and it is difficult to ensure that the mixing quality of the mixture in the upper and lower parts of the reactor is the same, we propose a novel concrete additive reactor to solve this problem. Utility Model Content

[0005] To solve the technical problems of concrete mixing, this utility model provides a novel reaction vessel for concrete additives.

[0006] This utility model is achieved by the following technical solution: a new type of concrete additive reactor, including a reactor body, a feeding mechanism and a motor. A conveying pipe is connected to one side of the top of the reactor body. A filter box is connected to the top of the inner wall of the reactor body through four spring rods. A mud conveying pipe is connected to the other side of the top of the reactor body. An installation box is fixedly connected to the middle of the top of the reactor body.

[0007] The feeding mechanism includes a feeding pipe and a spiral blade. The top of the feeding pipe is connected to the reactor body. One end of the spiral blade is set inside the feeding pipe. A sleeve is fitted on the outside of the spiral blade and is rotatably connected to the inner wall of the reactor body.

[0008] The motor is fixedly connected to the side of the mounting box. A gear set is fixedly connected to the output end of the motor. A solid shaft and a hollow shaft are respectively connected to the bottom of the gear set. A connecting plate is fixedly connected to both sides of the surface of the hollow shaft. A first scraper is fixedly connected to the bottom of one end of the connecting plate. A first stirring rod is fixedly connected at equal intervals to the inner side of the first scraper. A second scraper is fixedly connected to the bottom of the inner side of the first scraper. The solid shaft is inserted through the inner side of the hollow shaft. A connecting plate is fixedly connected to the surface of the solid shaft. A fixing rod is fixedly connected to both sides of the bottom of the connecting plate. The bottom of the fixing rod is slidably connected to the surface of the sleeve. A second stirring rod is fixedly connected at equal intervals to the outer side of the fixing rod.

[0009] As a further improvement to the above solution, the bottom of the filter box is provided with filter holes at equal intervals, and the filter box is located below the feed pipe to shake and screen the additives.

[0010] As a further improvement to the above scheme, the gear set includes an upper bevel gear, a lower bevel gear, and a main bevel gear. The main bevel gear is fixedly connected to the output end of the motor. The upper and lower sides of one end of the main bevel gear mesh with the upper bevel gear and the lower bevel gear, respectively. The upper bevel gear is rotatably connected to the inner wall of the mounting box. The upper bevel gear is fixedly connected to a solid shaft, and the lower bevel gear is connected to a hollow shaft, so that the rotation of the motor drives the solid shaft and the hollow shaft to rotate.

[0011] As a further improvement to the above scheme, the first and second mixing rods are arranged in an alternating manner, and the alternating rotation allows the concrete and additives to be mixed better.

[0012] As a further improvement to the above scheme, the second scraper is set at an angle, and one end of the second scraper is connected to the sleeve to scrape the bottom of the inner wall of the vessel.

[0013] As a further improvement to the above solution, holes are provided on both sides of the bottom of the sleeve, and a groove is provided on the surface of the sleeve for the fixed rod to rotate, so that concrete can enter the sleeve.

[0014] As a further improvement to the above solution, the top of the connecting plate is inclined and the connecting plate abuts against the bottom of the filter box, so that the connecting plate can drive the filter box to vibrate.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model uses a solid shaft and a hollow shaft, which respectively drive the second stirring rod, the spiral blade and the first stirring rod to rotate. This allows the concrete and additives below the vessel to be transported to the top of the vessel for mixing while stirring. This solves the problem of ensuring that the mixing quality of concrete and additives is the same at the top and bottom of the vessel, and improves the mixing quality of concrete and additives.

[0017] 2. This utility model uses a filter box and a connecting plate, which causes the filter box to vibrate as the connecting plate rotates. This can disperse the additives and filter impurities, thereby improving the mixing quality of concrete and additives. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the present invention.

[0020] Figure 3 This is a schematic diagram of the connecting plate, hollow shaft, and solid shaft of this utility model.

[0021] Explanation of key symbols:

[0022] 1. Kettle body; 2. Mounting box; 3. Motor; 4. Sludge conveying pipe; 5. Feed conveying pipe; 6. Filter box; 7. Connecting plate; 8. First scraper; 9. First stirring rod; 10. Second stirring rod; 11. Second scraper; 12. Feeding pipe; 13. Upper bevel gear; 14. Main bevel gear; 15. Lower bevel gear; 16. Spiral blade; 17. Sleeve; 18. Hollow shaft; 19. Solid shaft; 20. Connecting plate; 21. Fixing rod. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0024] Example 1:

[0025] Please combine Figure 1-3 This embodiment of a novel concrete additive reactor includes a reactor body 1 providing a reaction site. One side of the top of the reactor body 1 is connected to a conveying pipe 5 for conveying additives. The top of the inner wall of the reactor body 1 is connected to a filter box 6 for dispersing and screening additives via four spring rods. The bottom of the filter box 6 is provided with filter holes at equal intervals, and the filter box 6 is located below the conveying pipe 5. The other side of the top of the reactor body 1 is connected to a mud conveying pipe 4 for conveying concrete. A mounting box 2 for protecting the gear set is fixedly connected to the middle of the top of the reactor body 1.

[0026] The feeding mechanism for discharging the mixed concrete includes a feeding pipe 12 and a spiral blade 16 that drives the concrete and additives to move. The top of the feeding pipe 12 is connected to the reactor body 1. One end of the spiral blade 16 is set inside the feeding pipe 12. A sleeve 17 is sleeved on the outside of the spiral blade 16. Holes are provided on both sides of the bottom of the sleeve 17, and a groove for the fixed rod 21 to rotate is opened on the surface of the sleeve 17. The sleeve 17 is rotatably connected to the inner wall of the reactor body 1. The sleeve 17 is rotatably connected to the bottom of the inner wall of the reactor body 1 through a bearing.

[0027] A motor 3 drives the main bevel gear 14 to rotate. The motor 3 is fixedly connected to the side of the mounting box 2. A gear set is fixedly connected to the output end of the motor 3. The gear set includes an upper bevel gear 13 that drives the solid shaft 19 to rotate, a lower bevel gear 15 that drives the hollow shaft 18 to rotate, and a main bevel gear 14 that drives the upper bevel gear 13 and the lower bevel gear 15 to rotate. The main bevel gear 14 is fixedly connected to the output end of the motor 3. The upper and lower sides of one end of the main bevel gear 14 mesh with the upper bevel gear 13 and the lower bevel gear 15, respectively. The upper bevel gear 13 is rotatably connected to the inner wall of the mounting box 2. The upper bevel gear 13 is fixedly connected to the solid shaft 19, and the lower bevel gear 15 is connected to the hollow shaft 18. The bottom of the gear set is connected to the solid shaft 19 and the hollow shaft 18, respectively. Connecting plates 7 are fixedly connected to both sides of the surface of the hollow shaft 18. The top of the connecting plates 7 is inclined and abuts against... A first scraper 8 for scraping the inner wall of the vessel 1 is fixedly connected to the bottom of the filter box 6 and the bottom of the connecting plate 7. A first stirring rod 9 for mixing concrete and additives is fixedly connected at equal intervals to the inner side of the first scraper 8. The first stirring rod 9 and the second stirring rod 10 are staggered. A second scraper 11 for scraping the bottom of the inner wall of the vessel 1 is fixedly connected to the bottom of the inner side of the first scraper 8. The second scraper 11 is inclined and one end of the second scraper 11 is connected to the sleeve 17. A solid shaft 19 is inserted through the inner side of the hollow shaft 18. A connecting plate 20 is fixedly connected to the surface of the solid shaft 19. A fixing rod 21 is fixedly connected to both sides of the bottom of the connecting plate 20. The bottom of the fixing rod 21 is slidably connected to the surface of the sleeve 17. A second stirring rod 10 for mixing concrete and additives is fixedly connected at equal intervals to the outer side of the fixing rod 21.

[0028] The implementation principle of a novel concrete additive reactor in this embodiment is as follows: Additives and concrete are added into the reactor body 1 through a conveying pipe 5 and a mud conveying pipe 4, respectively. The additive falls into the filter box 6 through the conveying pipe 5. The motor 3 is turned on, driving the main bevel gear 14 to rotate. The rotation of the main bevel gear 14 drives the upper bevel gear 13 and the lower bevel gear 15 to rotate. The rotation of the upper bevel gear 13 and the lower bevel gear 15 drives the solid shaft 19 and the hollow shaft 18 to rotate, respectively. The rotation of the solid shaft 19 drives the connecting plate 20 and the spiral blade 16 to rotate. The rotation of the hollow shaft 19 drives the connecting plate 7 to rotate. The rotation of the connecting plate 7 drives the first scraper 8 to rotate. The rotation of the first scraper 8 scrapes the inner wall of the reactor body 1. The rotation of the first scraper 8 drives the second scraper... The plate 11 and the first stirring rod 9 rotate, and the second scraper 11 rotates to scrape the bottom of the inner wall of the vessel 1. The connecting plate 7 rotates to strike the filter box 6, causing the additives in the filter box 6 to be shaken apart and screened. The screened additives fall into the vessel 1. The connecting plate 20 rotates to drive the fixed rod 21 to rotate, and the fixed rod 21 rotates to drive the second stirring rod 10 to rotate. The rotation of the first stirring rod 9 and the second stirring rod 10 mixes the concrete and additives. The rotating spiral blade 16 transports the concrete and additives from the bottom of the vessel 1 to the top of the vessel 1, so that the concrete and additives can be fully and evenly mixed. After the mixing is completed, the discharge pipe 12 is opened. The rotation of the spiral blade 16 prevents the discharge pipe 12 from being blocked.

[0029] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A novel reaction vessel for concrete additives, characterized in that, include: The vessel body (1) has a material conveying pipe (5) connected to one side of the top of the vessel body (1), a filter box (6) connected to the top of the inner wall of the vessel body (1) by four spring rods, a mud conveying pipe (4) connected to the other side of the top of the vessel body (1), and an installation box (2) fixedly connected to the middle of the top of the vessel body (1). The feeding mechanism includes a feeding pipe (12) and a spiral blade (16). The top of the feeding pipe (12) is connected to the vessel body (1). One end of the spiral blade (16) is disposed inside the feeding pipe (12). A sleeve (17) is sleeved on the outside of the spiral blade (16). The sleeve (17) is rotatably connected to the inner wall of the vessel body (1). The motor (3) is fixedly connected to the side of the mounting box (2). The output end of the motor (3) is fixedly connected to a gear set. The bottom of the gear set is respectively connected to a solid shaft (19) and a hollow shaft (18). Both sides of the surface of the hollow shaft (18) are fixedly connected to a connecting plate (7). The bottom of one end of the connecting plate (7) is fixedly connected to a first scraper (8). The inner side of the first scraper (8) is fixedly connected to a first stirring rod (9) at equal intervals. The bottom of the inner side of the first scraper (8) is fixedly connected to a second scraper (11). The solid shaft (19) is disposed through the inner side of the hollow shaft (18). The surface of the solid shaft (19) is fixedly connected to a connecting plate (20). Both sides of the bottom of the connecting plate (20) are fixedly connected to a fixing rod (21). The bottom of the fixing rod (21) is slidably connected to the surface of the sleeve (17). The outer side of the fixing rod (21) is fixedly connected to a second stirring rod (10) at equal intervals.

2. The novel reaction vessel for concrete additives as described in claim 1, characterized in that, The bottom of the filter box (6) is provided with filter holes at equal intervals, and the filter box (6) is located below the feed pipe (5).

3. The novel reaction vessel for concrete additives as described in claim 1, characterized in that, The gear set includes an upper bevel gear (13), a lower bevel gear (15), and a main bevel gear (14). The main bevel gear (14) is fixedly connected to the output end of the motor (3). The upper and lower sides of one end of the main bevel gear (14) mesh with the upper bevel gear (13) and the lower bevel gear (15) respectively. The upper bevel gear (13) is rotatably connected to the inner wall of the mounting box (2). The upper bevel gear (13) is fixedly connected to the solid shaft (19), and the lower bevel gear (15) is connected to the hollow shaft (18).

4. The novel concrete additive reactor as described in claim 1, characterized in that, The first stirring rod (9) and the second stirring rod (10) are arranged alternately.

5. The novel reaction vessel for concrete additives as described in claim 1, characterized in that, The second scraper (11) is inclined, and one end of the second scraper (11) is connected to the sleeve (17).

6. The novel reaction vessel for concrete additives as described in claim 1, characterized in that, Holes are provided on both sides of the bottom of the sleeve (17), and a groove is provided on the surface of the sleeve (17) for the fixed rod (21) to rotate.

7. The novel reaction vessel for concrete additives as described in claim 1, characterized in that, The top of the connecting plate (7) is inclined, and the connecting plate (7) abuts against the bottom of the filter box (6).