Surface cleaning equipment for superhard cutter machining

Abstract

The utility model discloses a surface cleaning device for superhard cutter machining, which comprises a main body unit comprising a cleaning cylinder, and a cylinder is mounted in the cleaning cylinder. A cutter is clamped and fixed through the clamping assembly, the telescopic air cylinder is started, the telescopic end of the telescopic air cylinder drives the circular block, the circular plate and the clamped cutter to move downwards, the cutter is inserted into the ultrasonic cleaning machine, and cleaning liquid and water are poured into the ultrasonic cleaning machine and the second cleaning area together. Ultrasonic waves emitted by an ultrasonic cleaning machine are matched with cleaning liquid to clean attached chippings and oily impurities, a telescopic air cylinder drives the tool subjected to preliminary cleaning to move upwards, the tool rotates to the upper end of a second cleaning area, the tool moves downwards again through the telescopic air cylinder, the tool is inserted between two rectangular blocks, and the tool is cleaned. And the cleaning roller is driven to rotate through the rotating assembly, the cleaning brush bristles on the cleaning roller clean uncleaned chippings and oily impurities on the cutter, and the cleaning effect of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of tool cleaning technology, and in particular to a surface cleaning device for machining superhard tools. Background Technology

[0002] Superhard cutting tools emerged to meet the higher hardness requirements of modern engineering materials processing. The chemical composition and hardness formation mechanisms of superhard materials differ from other cutting tool materials. Cubic boron nitride is a non-metallic boride with a face-centered cubic crystal structure; while diamond is formed from carbon and has a similar crystal structure to cubic boron nitride. Their hardness is significantly higher than that of other substances.

[0003] The existing utility model with publication number CN216262333U belongs to the field of coated cutting tool technology, specifically a tool cleaning device before coating processing, including a conveyor belt and a cleaning box; a first through groove is formed on the inner side wall of the cleaning box; the conveyor belt passes through the first through groove; a fixing block is fixedly connected to the conveyor belt; a fixing groove is formed at the top of the fixing block; a water tank is fixedly connected to the top of the cleaning box; a U-shaped box is fixedly connected to the inner wall of the top of the cleaning box; a water bladder is fixedly connected to the side wall of the U-shaped box away from the opening; a nozzle is fixedly connected to the bottom of the U-shaped box through a first fixing post; the water tank and the water bladder are interconnected through a first hose; the water bladder and the nozzle are interconnected through a second hose; this utility model provides a tool cleaning device before coating processing to solve the problem that if coated cutting tools are not cleaned before coating processing, some cutting tools have a lot of dust or impurities on their surface, which will affect the coating quality of the coated cutting tools during the coating process.

[0004] In the aforementioned device, water is sprayed through a water bladder into the nozzle to clean the blades fixed in the groove, removing dust or impurities from the blades. However, the blade surface often has some stubborn debris and oily impurities adhering to it. The water flow from the nozzle alone is insufficient to effectively remove these stubborn stains, making it difficult to ensure that the cleaning work meets high-quality standards. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Therefore, the purpose of this utility model is to provide a surface cleaning device for machining superhard cutting tools, which aims to solve the problem that "in the above-mentioned device, water is sprayed into the nozzle through a water bag to clean the cutting tool fixed in the fixed groove and remove dust or impurities from the cutting tool. However, some stubborn debris and oily impurities often adhere to the surface of the cutting tool. It is difficult to effectively remove these stubborn stains by simply relying on the water flow sprayed from the nozzle, thus making it difficult to ensure that the cleaning work meets the high-quality standard".

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] A surface cleaning device for machining with superhard cutting tools, comprising:

[0009] The main unit includes a cleaning cylinder, in which a cylindrical tube is installed. Four partitions are symmetrically fixedly connected to both the cylindrical tube and the cleaning cylinder. The cleaning cylinder is symmetrically divided into two No. 1 cleaning zones and two No. 2 cleaning zones. A telescopic cylinder is provided at the upper end of the cleaning cylinder.

[0010] The cleaning unit includes two ultrasonic cleaners and multiple rectangular blocks. Each ultrasonic cleaner is installed in a first cleaning zone, and the rectangular blocks are symmetrically installed in a second cleaning zone. Each rectangular block has a first connecting groove, in which multiple hydraulic cylinders are fixedly connected. The telescopic end of each hydraulic cylinder is fixedly connected to a square block, and each square block is slidably connected to the inner wall of the first connecting groove. Each square block has a second connecting groove, in which a rotating assembly is provided. Each rotating assembly is equipped with a cleaning roller, and each cleaning roller is connected to multiple cleaning bristles. The telescopic end of each telescopic cylinder is fixedly connected to a round block, and a round plate is connected to each round block. Each round plate is symmetrically fixedly connected to two connecting plates, and a square plate is connected to each connecting plate. Clamping assemblies are symmetrically installed on each square plate.

[0011] In a preferred embodiment of the surface cleaning equipment for superhard tool processing described in this utility model, each rotating component includes a first mounting plate and a waterproof geared motor. Each first mounting plate is fixedly connected to the inner wall of a second connecting groove. Each waterproof geared motor is fixedly connected to the first mounting plate. The output end of each waterproof geared motor is fixedly connected to a first rotating rod. Each first rotating rod is fixedly sleeved with a first gear. Each first gear is meshed with a second gear. Each second gear is fixedly inserted into a second rotating rod. Each second rotating rod is rotatably connected to the inner wall of a second connecting groove. Each cleaning roller is fixedly connected to a second rotating rod.

[0012] As a preferred embodiment of the surface cleaning device for superhard tool processing described in this utility model, each clamping assembly includes two second mounting plates, each second mounting plate is fixedly connected to a square plate, each second mounting plate is fixedly connected to multiple electric telescopic rods, the telescopic end of each electric telescopic rod is fixedly connected to a clamping plate, and each square plate has two symmetrical openings.

[0013] As a preferred embodiment of the surface cleaning device for superhard tool processing described in this utility model, the circular block has a cavity, a rotating motor is fixedly connected to the inner wall of the cavity, a rotating rod is fixedly connected to the output end of the rotating motor, the lower end of the rotating rod is fixedly connected to the circular plate, a retaining ring is fixedly connected to the circular plate, a retaining groove is formed on the circular block, and the retaining ring is slidably connected in the retaining groove.

[0014] As a preferred embodiment of the surface cleaning equipment for superhard tool processing described in this utility model, the cleaning cylinder is symmetrically fixedly connected to two fixing plates, each fixing plate is fixedly connected to a connecting frame, and a rectangular plate is fixedly connected to one end of the two connecting frames facing each other. The telescopic cylinder is mounted on the rectangular plate, and four support plates are symmetrically fixedly connected to the lower end face of the cleaning cylinder. A base plate is fixedly connected to multiple support plates.

[0015] As a preferred embodiment of the surface cleaning equipment for superhard tool processing described in this utility model, the cleaning cylinder has two No. 1 drain pipes and two No. 2 drain pipes symmetrically inserted on its side wall. Each No. 1 drain pipe is connected to an ultrasonic cleaning machine, and each No. 1 drain pipe and each No. 2 drain pipe is equipped with a switch valve.

[0016] The beneficial effects of this utility model are:

[0017] The cutting tool is clamped and fixed by the clamping assembly. The telescopic cylinder is activated, and its telescopic end moves the circular block, circular plate, and the clamped cutting tool downwards. The cutting tool is inserted into the ultrasonic cleaner. Cleaning fluid and water are poured into the ultrasonic cleaner and the second cleaning zone. The ultrasonic waves emitted by the ultrasonic cleaner, combined with the cleaning fluid, clean the adhering debris and oily impurities. The telescopic cylinder then moves the initially cleaned cutting tool upwards. The cutting tool rotates to the upper end of the second cleaning zone and moves downwards again via the telescopic cylinder, inserting the cutting tool between two rectangular blocks. The rotating assembly drives the cleaning roller to rotate, and the cleaning brushes on the cleaning roller clean any remaining debris and oily impurities on the cutting tool, improving the cleaning effect of the equipment. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of a surface cleaning device for machining superhard cutting tools proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the first and second cleaning zones in a surface cleaning device for machining superhard cutting tools proposed in this utility model.

[0021] Figure 3 This is a cross-sectional view of the rectangular block in a surface cleaning device for machining superhard cutting tools proposed in this utility model.

[0022] Figure 4 This is a schematic diagram of the square block structure in a surface cleaning device for machining superhard cutting tools proposed in this utility model;

[0023] Figure 5 The present utility model proposes Figure 4 Enlarged view of point A in the middle;

[0024] Figure 6 This is a schematic diagram of the clamping component in a surface cleaning device for machining superhard cutting tools according to this utility model;

[0025] Figure 7 This is a cross-sectional view of the circular block in a surface cleaning device for machining superhard cutting tools proposed in this utility model.

[0026] In the diagram: 100, Main unit; 101, Cleaning cylinder; 102, Cylindrical cylinder; 103, Partition plate; 104, Telescopic cylinder; 105, Fixing plate; 106, Connecting frame; 107, Rectangular plate; 108, Drain pipe No. 1; 109, Drain pipe No. 2; 110, Cleaning area No. 1; 111, Cleaning area No. 2; 112, Support plate; 113, Base plate;

[0027] 200. Cleaning unit; 201. Ultrasonic cleaner; 202. Rectangular block; 203. Square block; 204. Rotating assembly; 204a. First mounting plate; 204b. Waterproof geared motor; 204c. Rotating rod No. 1; 204d. Gear No. 1; 204e. Gear No. 2; 204f. Rotating rod No. 2; 205. Cleaning roller; 206. Hydraulic cylinder; 207. Round block; 208. Round plate; 209. Connecting plate; 210. Square plate; 211. Clamping assembly; 211a. Second mounting plate; 211b. Electric telescopic rod; 211c. Clamping plate; 212. Rotating motor; 213. Rotating rod; 214. Snap ring. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0031] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0032] Reference Figure 1-7 This utility model provides a surface cleaning device for machining with superhard cutting tools, comprising:

[0033] The main unit 100 includes a cleaning cylinder 101, a cylindrical cylinder 102 installed in the cleaning cylinder 101, and four partitions 103 symmetrically fixedly connected to the cylindrical cylinder 102 and the cleaning cylinder 101. The cleaning cylinder 101 is symmetrically divided into two first cleaning zones 110 and two second cleaning zones 111. A telescopic cylinder 104 is provided at the upper end of the cleaning cylinder 101.

[0034] The cleaning unit 200 includes two ultrasonic cleaners 201 and multiple rectangular blocks 202. Each ultrasonic cleaner 201 is installed in a first cleaning zone 110, and the multiple rectangular blocks 202 are symmetrically installed in a second cleaning zone 111. Each rectangular block 202 has a first connecting groove, and multiple hydraulic cylinders 206 are fixedly connected to each first connecting groove. The telescopic end of each hydraulic cylinder 206 is fixedly connected to a square block 203, and each square block 203 is slidably connected to the inner wall of the first connecting groove. Each square block 203 has a second connecting groove, and a rotating assembly 204 is provided in each second connecting groove. Each rotating assembly 204 is equipped with a cleaning roller 205, and multiple cleaning bristles are connected to each cleaning roller 205. The telescopic end of each telescopic cylinder 104 is fixedly connected to a round block 207, and a round plate 208 is connected to each round block 207. Each round plate 208 is symmetrically fixedly connected to two connecting plates 209. Square plates 210 are connected to each of the 209, and clamping components 211 are symmetrically installed on each square plate 210. The cutter is clamped and fixed by the clamping components 211. The telescopic cylinder 104 is activated, and the telescopic end of the telescopic cylinder 104 drives the round block 207, the round plate 208 and the clamped cutter to move downward. The cutter is inserted into the ultrasonic cleaner 201. The cleaning liquid and water are poured into the ultrasonic cleaner 201 and the second cleaning zone 111. The ultrasonic waves emitted by the ultrasonic cleaner 201, together with the cleaning liquid, clean the adhering debris and oily impurities. The telescopic cylinder 104 drives the cutter that has been initially cleaned to move upward. The cutter rotates to the upper end of the second cleaning zone 111 and moves downward again by the telescopic cylinder 104. The cutter is inserted between two rectangular blocks 202. The rotating component 204 drives the cleaning roller 205 to rotate. The cleaning bristles on the cleaning roller 205 clean the debris and oily impurities on the cutter that have not been cleaned, thus improving the cleaning effect of the equipment.

[0035] Each rotating component 204 includes a first mounting plate 204a and a waterproof geared motor 204b. Each first mounting plate 204a is fixedly connected to the inner wall of the second connecting groove. Each waterproof geared motor 204b is fixedly connected to the first mounting plate 204a. The output end of each waterproof geared motor 204b is fixedly connected to a first rotating rod 204c. Each first rotating rod 204c is fixedly sleeved with a first gear 204d. Each first gear 204d is meshed with a second gear. Each gear 204e has a second rotating rod 204f fixedly inserted into it. Each rotating rod 204f is rotatably connected to the inner wall of the second connecting groove. Each cleaning roller 205 is fixedly connected to the rotating rod 204f. The output end of the waterproof geared motor 204b drives the first rotating rod 204c to drive the first gear 204d to rotate. The first gear 204d drives the second rotating rod 204f to rotate through the second gear 204e. The second rotating rod 204f drives the cleaning roller 205 to rotate.

[0036] Furthermore, each clamping assembly 211 includes two second mounting plates 211a, each second mounting plate 211a is fixedly connected to the square plate 210, each second mounting plate 211a is fixedly connected to a plurality of electric telescopic rods 211b, each telescopic end of each electric telescopic rod 211b is fixedly connected to a clamping plate 211c, and each square plate 210 has two symmetrical openings. The telescopic ends of the electric telescopic rods 211b drive the clamping plates 211c to move, and the clamping plates 211c clamp and fix the tool.

[0037] Furthermore, the circular block 207 has a cavity, and a rotating motor 212 is fixedly connected to the inner wall of the cavity. A rotating rod 213 is fixedly connected to the output end of the rotating motor 212. The lower end of the rotating rod 213 is fixedly connected to the circular plate 208. A retaining ring 214 is fixedly connected to the circular plate 208. A retaining groove is provided on the circular block 207, and the retaining ring 214 is slidably connected in the retaining groove. The output end of the rotating motor 212 drives the circular plate 208 and the initially cleaned cutter to rotate to the upper end of the second cleaning zone 111 through the rotating rod 213.

[0038] Furthermore, the cleaning cylinder 101 is symmetrically fixedly connected to two fixing plates 105, each fixing plate 105 is fixedly connected to a connecting frame 106, and the opposite ends of the two connecting frames 106 are jointly fixedly connected to a rectangular plate 107. The telescopic cylinder 104 is installed on the rectangular plate 107. The lower end face of the cleaning cylinder 101 is symmetrically fixedly connected to four support plates 112, and the multiple support plates 112 are jointly fixedly connected to a base plate 113.

[0039] Furthermore, two No. 1 drain pipes 108 and two No. 2 drain pipes 109 are symmetrically inserted on the side wall of the cleaning cylinder 101. Each No. 1 drain pipe 108 is connected to the ultrasonic cleaner 201. Each No. 1 drain pipe 108 and No. 2 drain pipe 109 is equipped with a switch valve, and the cleaning liquid and water containing stains are discharged from the No. 1 drain pipe 108 and No. 2 drain pipe 109.

[0040] During use, the knife is inserted into the opening. The electric telescopic rod 211b is activated, and its telescopic end moves the clamping plate 211c, which then clamps and secures the knife. The telescopic cylinder 104 is then activated, and its telescopic end moves the circular block 207, circular plate 208, and the clamped knife downwards, inserting the knife into the ultrasonic cleaner 201. Cleaning fluid and water are poured into the ultrasonic cleaner 201 together. The ultrasonic waves emitted by the ultrasonic cleaner 201, combined with the cleaning fluid, clean the adhering debris and oily impurities. The telescopic cylinder 104 then moves the initially cleaned knife upwards. The rotary motor 212 is then activated. The output end of 12 drives the circular plate 208 and the initially cleaned cutter to rotate to the upper end of the second cleaning zone 111 via the rotating rod 213. Then, it moves downward again via the telescopic cylinder 104, and the cutter is inserted between the two rectangular blocks 202. The waterproof reduction motor 204b is started. The output end of the waterproof reduction motor 204b drives the first rotating rod 204c to drive the first gear 204d to rotate. The first gear 204d drives the second rotating rod 204f to rotate via the second gear 204e. The second rotating rod 204f drives the cleaning roller 205 to rotate. The cleaning brush on the cleaning roller 205 cleans the debris and oily impurities on the cutter that have not been cleaned, thus improving the cleaning effect of the equipment.

[0041] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A surface cleaning device for machining with superhard cutting tools, characterized in that: include: The main unit (100) includes a cleaning cylinder (101), in which a cylindrical tube (102) is installed. Four partitions (103) are symmetrically fixedly connected to the cylindrical tube (102) and the cleaning cylinder (101). The cleaning cylinder (101) is symmetrically divided into two first cleaning zones (110) and two second cleaning zones (111). A telescopic cylinder (104) is provided at the upper end of the cleaning cylinder (101). The cleaning unit (200) includes two ultrasonic cleaners (201) and multiple rectangular blocks (202). Each ultrasonic cleaner (201) is installed in a first cleaning zone (110), and the multiple rectangular blocks (202) are symmetrically installed in a second cleaning zone (111). Each rectangular block (202) has a first connecting groove, and multiple hydraulic cylinders (206) are fixedly connected to each first connecting groove. The telescopic end of each hydraulic cylinder (206) is fixedly connected to a square block (203), and each square block (203) is slidably connected to the inner wall of the first connecting groove. A second connecting slot is provided, and a rotating component (204) is provided in each second connecting slot. A cleaning roller (205) is provided on each rotating component (204). Multiple cleaning bristles are connected to each cleaning roller (205). A round block (207) is fixedly connected to the telescopic end of the telescopic cylinder (104). A round plate (208) is connected to each round block (207). Two connecting plates (209) are symmetrically fixedly connected to each round plate (208). A square plate (210) is connected to each connecting plate (209). A clamping component (211) is symmetrically installed on each square plate (210).

2. The surface cleaning equipment for superhard tool machining according to claim 1, characterized in that: Each of the rotating components (204) includes a first mounting plate (204a) and a waterproof geared motor (204b). Each first mounting plate (204a) is fixedly connected to the inner wall of the second connecting groove. Each waterproof geared motor (204b) is fixedly connected to the first mounting plate (204a). The output end of each waterproof geared motor (204b) is fixedly connected to a first rotating rod (204c). Each first rotating rod (204c) is fixedly sleeved with a first gear (204d). Each first gear (204d) is meshed with a second gear (204e). Each second gear (204e) is fixedly inserted with a second rotating rod (204f). Each second rotating rod (204f) is rotatably connected to the inner wall of the second connecting groove. Each cleaning roller (205) is fixedly connected to the second rotating rod (204f).

3. The surface cleaning equipment for superhard tool machining according to claim 1, characterized in that: Each of the clamping components (211) includes two second mounting plates (211a), each of the second mounting plates (211a) is fixedly connected to a square plate (210), each of the second mounting plates (211a) is fixedly connected to a plurality of electric telescopic rods (211b), each of the telescopic ends of the electric telescopic rods (211b) is fixedly connected to a clamping plate (211c), and each of the square plates (210) has two symmetrical openings.

4. The surface cleaning equipment for machining superhard cutting tools according to claim 1, characterized in that: The circular block (207) has a cavity, and a rotating motor (212) is fixedly connected to the inner wall of the cavity. A rotating rod (213) is fixedly connected to the output end of the rotating motor (212). The lower end of the rotating rod (213) is fixedly connected to the circular plate (208). A retaining ring (214) is fixedly connected to the circular plate (208). A retaining groove is provided on the circular block (207), and the retaining ring (214) is slidably connected in the retaining groove.

5. The surface cleaning equipment for machining superhard cutting tools according to claim 1, characterized in that: The cleaning cylinder (101) is symmetrically fixedly connected to two fixing plates (105), each fixing plate (105) is fixedly connected to a connecting frame (106), and the opposite ends of the two connecting frames (106) are jointly fixedly connected to a rectangular plate (107). The telescopic cylinder (104) is installed on the rectangular plate (107). The lower end face of the cleaning cylinder (101) is symmetrically fixedly connected to four support plates (112), and the multiple support plates (112) are jointly fixedly connected to a base plate (113).

6. The surface cleaning equipment for machining superhard cutting tools according to claim 1, characterized in that: Two No. 1 drain pipes (108) and two No. 2 drain pipes (109) are symmetrically inserted on the side wall of the cleaning cylinder (101). Each No. 1 drain pipe (108) is connected to the ultrasonic cleaner (201), and each No. 1 drain pipe (108) and No. 2 drain pipe (109) is equipped with a switch valve.

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