Rotary dust removal equipment for bottle preforms

Abstract

The utility model discloses a bottle preform rotary dust removal device which comprises a conveying belt, a belt pulley set, a feeding structure, a rotary structure and a dust removal structure.According to the bottle preform rotary dust removal device, the feeding structure is arranged, the conveying belt drives the feeding structure through the belt pulley set to operate at the same time, and after the conveying belt moves by a certain distance, a limiting structure releases a bottle preform; according to the bottle preform feeding device, the feeding position of a bottle preform can be matched with the position of a clamping hand of the clamping assembly, a rotation structure is arranged, so that a motor can drive the clamping assembly to turn over by 180 degrees through a second rotating shaft, and a dust removal structure is arranged, so that the interior of the bottle preform can be subjected to dust removal treatment; dust and impurities are collected through an external dust collector, the effect of continuously dedusting the bottle blanks is achieved, feeding and discharging of the bottle blanks are facilitated, the production efficiency is improved, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of preform dust removal, and in particular to a preform rotary dust removal device. Background Technology

[0002] Preforms are formed by injection molding, where raw materials are filled into a mold under specific temperature and pressure conditions and the preform is formed under the working conditions of an injection molding machine. After injection molding, it becomes an intermediate semi-finished product, and then it is blow molded into an end product.

[0003] CN217857864U discloses a dust removal and turning device for bottle preforms, which includes a support base, a fixed platform fixedly connected to the top of the support base, a support column fixedly connected to the center of the top of the fixed platform, and multiple dust removal devices on the outer wall of the top of the support column. The dust removal device includes a support frame that uses dust removal devices and mechanical clamps to fix the bottle preform with the bottle mouth facing upward. An electric actuator causes a telescopic rod to extend and retract, which drives a rotating motor. The rotating motor drives a rotating rod, which rotates the cleaning cotton board and dust removal soft head on the surface to reach the bottom of the bottle, performing the first dust removal on the inside of the bottle preform. The drive motor then turns the bottle preform fixed on the mechanical clamp so that the bottle mouth faces downward. A fan then blows out the internal dust. The process is repeated to make the inside of the bottle preform cleaner and to improve the dust removal efficiency.

[0004] Although the aforementioned dust removal and turning device for bottle preforms has certain advantages in dust removal capabilities, it still requires manual loading and unloading of bottle preforms by workers, which is inefficient and labor-intensive. In particular, when continuous mass production is required, manual loading and unloading will become a production bottleneck. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a rotary dust removal device for bottle preforms.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a rotary dust removal device for bottle preforms, comprising a conveyor belt, a pulley assembly, a feeding structure, a rotary structure, and a dust removal structure. The rear right side of the conveyor belt is connected to the feeding structure via the pulley assembly. The rear left side of the conveyor belt is provided with a rotary structure. The rear side of the rotary structure is provided with a dust removal structure. The feeding structure includes a support leg, a placement frame, a baffle, a first bevel gear, a limiting structure, a second bevel gear, and a drive shaft. The upper end face of the support leg is fixedly connected to the placement frame. A baffle is installed on the lower side of the front end face of the placement frame. The upper side of the placement frame is provided with a first bevel gear, which is fitted onto the outside of the limiting structure. The first bevel gear meshes with the second bevel gear. The second bevel gear is fitted onto the outside of the drive shaft. The rear end of the drive shaft is connected to the pulley assembly for transmission.

[0007] Optionally, the rotary structure includes a mounting base, a rectangular groove, a first motor, a first rotating shaft, and a clamping assembly. The upper end face of the mounting base has a rectangular groove in the middle. The first motor is mounted on the upper side of the left end face of the mounting base. The output end of the first motor extends out of the mounting base and is connected to one end of the first rotating shaft. The other end of the first rotating shaft is rotatably connected to the inner wall of the mounting base through a bearing. The middle part of the first rotating shaft is connected to the clamping assembly. The mounting base is located on the rear left side of the conveyor belt.

[0008] Optionally, the dust removal structure includes a scissor-type telescopic frame, a housing, a second motor, a second rotating shaft, a worm gear, a worm wheel, and a dust removal brush. The housing is mounted on the upper end face of the scissor-type telescopic frame, and the second motor is mounted on the left end face of the housing. The output end of the second motor extends into the housing and is connected to one end of the second rotating shaft. The other end of the second rotating shaft is rotatably connected to the inner wall of the housing through a bearing. A worm gear is fitted on the outer side of the second rotating shaft and meshes with the worm wheel. A dust removal brush is fitted on the inner wall of the worm wheel. The lower end of the dust removal brush is rotatably connected to the inner wall of the housing through a bearing, and the upper side of the dust removal brush extends out of the housing. The scissor-type telescopic frame is located on the rear side of the mounting base.

[0009] Optionally, the limiting structure includes a third rotating shaft, a rotating block, a fixed plate, and a limiting plate. The rotating block is fitted on the lower side of the third rotating shaft, and the fixed plate is installed in a circular array on the outer side of the rotating block. The lower end face of the fixed plate is fitted with a limiting plate. The upper side of the third rotating shaft extends out of the placement frame and is connected to the first bevel gear for transmission. The third rotating shaft is rotatably connected to the placement frame through a bearing.

[0010] Optionally, a guide plate is installed on the lower side of the left end face of the placement rack.

[0011] Optionally, the rear end of the drive shaft is rotatably connected to the support plate via a bearing.

[0012] Optionally, the clamping assembly can rotate at an angle of 180 degrees.

[0013] The beneficial effects of this utility model are:

[0014] This utility model is a rotary dust removal device for bottle preforms. It features a feeding structure where a conveyor belt drives the feeding structure via a pulley system. After the conveyor belt travels a certain distance, a limiting structure releases a bottle preform, ensuring the feeding position matches the gripper position of the clamping assembly. The rotary structure allows a motor to rotate the clamping assembly 180 degrees via a second rotating shaft. The dust removal structure cleans the inside of the bottle preforms, and an external vacuum cleaner collects the dust and impurities, achieving continuous dust removal for the bottle preforms. This facilitates loading and unloading, improves production efficiency, and reduces labor intensity. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional schematic diagram of the feeding structure of this utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the rotating structure of this utility model;

[0018] Figure 4 This is a three-dimensional schematic diagram of the dust removal structure of this utility model;

[0019] Figure 5 This is a top view of the dust removal structure of this utility model;

[0020] Figure 6 This is a three-dimensional schematic diagram of the limiting structure of this utility model.

[0021] The components include: conveyor belt-1, pulley set-2, feeding structure-3, rotating structure-4, dust removal structure-5, support leg-31, placement frame-32, baffle-33, first bevel gear-34, limiting structure-35, second bevel gear-36, drive shaft-37, guide plate-38, mounting base-41, rectangular groove-42, first motor-43, first rotating shaft-44, clamping assembly-45, scissor-type telescopic frame-51, outer shell-52, second motor-53, second rotating shaft-54, worm gear-55, worm wheel-56, dust removal brush-57, third rotating shaft-351, rotating block-352, fixed plate-353, and limiting plate-354. Detailed Implementation

[0022] To further explain the technical solution of this utility model, a detailed description is provided below through specific embodiments.

[0023] Please see Figure 1 , Figure 2 and Figure 6This utility model provides a rotary dust removal device for bottle preforms, including a conveyor belt 1, a pulley group 2, a feeding structure 3, a rotary structure 4, and a dust removal structure 5. The rear right side of the conveyor belt 1 is connected to the feeding structure 3 via the pulley group 2. The rotary structure 4 is located on the rear left side of the conveyor belt 1, and the dust removal structure 5 is located on the rear side of the rotary structure 4. The feeding structure 3 includes a support leg 31, a placement frame 32, a baffle 33, a first bevel gear 34, a limiting structure 35, a second bevel gear 36, and a drive shaft 37. The upper end face of the support leg 31 is fixedly connected to the placement frame 32. The baffle 33 is installed on the lower side of the front end face of the placement frame 32. The first bevel gear 34 is located on the upper side of the placement frame 32 and is fitted onto the outside of the limiting structure 35. The first bevel gear 34 meshes with the second bevel gear 36. The limiting structure 35 is fitted on the outside of the drive shaft 37, and the rear end of the drive shaft 37 is connected to the pulley group 2 for transmission. The limiting structure 35 includes a third rotating shaft 351, a rotating block 352, a fixing plate 353 and a limiting plate 354. The rotating block 352 is fitted on the lower side of the third rotating shaft 351. The fixing plate 353 is installed in a circular array on the outside of the rotating block 352. The lower end face of the fixing plate 353 is equipped with the limiting plate 354. The upper side of the third rotating shaft 351 extends out of the placement frame 32 and is connected to the first bevel gear 34 for transmission. The third rotating shaft 351 is rotatably connected to the placement frame 32 through a bearing. A guide plate 38 is installed on the lower side of the left end face of the placement frame 32 to facilitate the guidance and buffering of the preform through the guide plate 38. The rear end of the drive shaft 37 is rotatably connected to the support plate through a bearing, which is beneficial for supporting the pulley group 2 through the support plate.

[0024] Please see Figure 3 This utility model provides a bottle preform rotary dust removal device. The rotary structure 4 includes a mounting base 41, a rectangular groove 42, a first motor 43, a first rotating shaft 44, and a clamping assembly 45. The upper end face of the mounting base 41 has a rectangular groove 42 in the middle. The first motor 43 is mounted on the upper side of the left end face of the mounting base 41. The output end of the first motor 43 extends out of the mounting base 41 and is connected to one end of the first rotating shaft 44. The other end of the first rotating shaft 44 is rotatably connected to the inner wall of the mounting base 41 through a bearing. The middle part of the first rotating shaft 44 is connected to the clamping assembly 45. The mounting base 41 is located on the rear left side of the conveyor belt 1. The rotation angle of the clamping assembly 45 is 180 degrees, which facilitates the bottle preform to be rotated for dust removal.

[0025] Chinese utility model patent with publication number CN216032410U discloses a plastic preform stretching device with a clamping structure. The device consists of a machine base, a motor, a lead screw, a first slide, a support base, a drive motor, a drive assembly, a clamping platform, and an auxiliary clamping plate. The preform is placed on two clamping platforms. The drive motor drives the drive rod to move clockwise. The drive rod quickly adjusts the two push rods so that the two clamping platforms can quickly clamp the preform. The auxiliary clamping plate, in conjunction with a spring, improves the clamping effect between the clamping platform and the preform.

[0026] The clamping component 45 can use the clamping mechanism of the above-mentioned patent to clamp and fix the preform, ensuring that it will not slide or shift during the dust removal process.

[0027] Please see Figure 4 and Figure 5 This utility model provides a rotary dust removal device for bottle preforms. The dust removal structure 5 includes a scissor-type telescopic frame 51, a housing 52, a second motor 53, a second rotating shaft 54, a worm 55, a worm wheel 56, and a dust removal brush 57. The housing 52 is installed on the upper end face of the scissor-type telescopic frame 51, and the second motor 53 is installed on the left end face of the housing 52. The output end of the second motor 53 extends into the housing 52 and is connected to one end of the second rotating shaft 54. The other end of the second rotating shaft 54 ​​is rotatably connected to the inner wall of the housing 52 through a bearing. The worm 55 is fitted on the outer side of the second rotating shaft 54 ​​and is meshed with the worm wheel 56. The dust removal brush 57 is fitted on the inner wall of the worm wheel 56. The lower end of the dust removal brush 57 is rotatably connected to the inner wall of the housing 52 through a bearing, and the upper side of the dust removal brush 57 extends out of the housing 52. The scissor-type telescopic frame 51 is located on the rear side of the mounting base 41.

[0028] The working principle is as follows:

[0029] First, place the new device in the desired location and connect the circuitry.

[0030] Second, the preform is first correctly placed on the placement rack 32. Since the placement rack 32 is set to an inclined state, the preform will slide to the left. The limiting structure 35 can block the preform and flip the clamping component 45 to avoid motion interference. The conveyor belt 1 is controlled to operate. The conveyor belt 1 drives the transmission shaft 37 to rotate through the pulley group 2. The transmission shaft 37 drives the second bevel gear 36 to rotate. The second bevel gear 36 drives the first bevel gear 34 to rotate. The first bevel gear 34 drives the third rotating shaft 351 to rotate. The third rotating shaft 351 drives the rotating block 352 to rotate. The rotating block 352 drives the fixed plate 353 to rotate. The fixed plate 353 drives the limiting plate 354 to rotate. After the conveyor belt 1 moves a certain distance, a preform is released by the rotation of the limiting plate 354. The preform is guided and buffered by the guide plate 38, so that the preform moves to the upper end of the conveyor belt 1.

[0031] Third, since the position of the bottle preform is matched with the position of the gripper of the clamping component 45, after the bottle preform is moved into place, the operation of the conveyor belt 1 is stopped, the clamping component 45 is controlled to flip and reset, the gripper of the control component 45 clamps and fixes the bottle preform, the first motor 43 is controlled to rotate, and the output end of the first motor 43 drives the clamping component 45 to flip 180 degrees again through the first rotating shaft 44.

[0032] Fourth, by controlling the extension of the scissor-type telescopic frame 51, the outer shell 52 is raised, allowing the dust removal brush 57 to be inserted into the preform. The second motor 53 is then operated, and its output drives the second rotating shaft 54 ​​to rotate. The second rotating shaft 54 ​​drives the worm gear 55 to rotate, which in turn drives the worm wheel 56 to rotate. The worm wheel 56 then drives the dust removal brush 57 to rotate, thus removing dust from the inside of the preform. The dust and impurities are then collected by an external vacuum cleaner. After dust removal, the dust removal structure 5 is reset, and the clamping assembly 45 places the preform back onto the upper surface of the conveyor belt 1 and flips it again. This allows the conveyor belt 1 to transport the dust-removed preform from the left side to the next process step, while the remaining un-dusted preforms are continuously transported. This achieves continuous dust removal of the preforms, facilitating loading and unloading, improving production efficiency, and reducing labor intensity.

[0033] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0034] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rotary dust collector for bottle preforms, characterized in that: The system includes a conveyor belt (1), a pulley assembly (2), a feeding structure (3), a rotary structure (4), and a dust removal structure (5). The rear right side of the conveyor belt (1) is connected to the feeding structure (3) via the pulley assembly (2). The rear left side of the conveyor belt (1) is provided with a rotary structure (4), and the rear side of the rotary structure (4) is provided with a dust removal structure (5). The feeding structure (3) includes a support leg (31), a placement frame (32), a baffle (33), a first bevel gear (34), a limiting structure (35), and a second bevel gear (36). The support leg (31) and the drive shaft (37) are fixedly connected to the placement frame (32). A baffle (33) is installed on the lower side of the front end face of the placement frame (32). A first bevel gear (34) is provided on the upper side of the placement frame (32). The first bevel gear (34) is fitted on the outside of the limiting structure (35). The first bevel gear (34) is meshed with a second bevel gear (36). The second bevel gear (36) is fitted on the outside of the drive shaft (37). The rear end of the drive shaft (37) is connected to the pulley group (2).

2. The rotary dust collector for bottle preforms according to claim 1, characterized in that: The rotary structure (4) includes a mounting base (41), a rectangular groove (42), a first motor (43), a first rotating shaft (44), and a clamping assembly (45). The upper end face of the mounting base (41) has a rectangular groove (42) in the middle. The first motor (43) is mounted on the upper side of the left end face of the mounting base (41). The output end of the first motor (43) extends out of the mounting base (41) and is connected to one end of the first rotating shaft (44) through a transmission connection. The other end of the first rotating shaft (44) is rotatably connected to the inner wall of the mounting base (41) through a bearing. The middle part of the first rotating shaft (44) is connected to the clamping assembly (45) through a transmission connection. The mounting base (41) is located on the rear left side of the conveyor belt (1).

3. The rotary dust collector for bottle preforms according to claim 1, characterized in that: The dust removal structure (5) includes a scissor-type telescopic frame (51), a housing (52), a second motor (53), a second rotating shaft (54), a worm gear (55), a worm wheel (56), and a dust removal brush (57). The housing (52) is mounted on the upper end face of the scissor-type telescopic frame (51), and the second motor (53) is mounted on the left end face of the housing (52). The output end of the second motor (53) extends into the housing (52) and is connected to one end of the second rotating shaft (54) for transmission. The other end of the second rotating shaft (54) is rotatably connected to the inner wall of the outer shell (52) via a bearing. A worm (55) is fitted on the outer side of the second rotating shaft (54). The worm (55) is meshed with a worm wheel (56). A dust removal brush (57) is fitted on the inner wall of the worm wheel (56). The lower end of the dust removal brush (57) is rotatably connected to the inner wall of the outer shell (52) via a bearing. The upper side of the dust removal brush (57) extends out of the outer shell (52). The scissor-type telescopic frame (51) is located on the rear side of the mounting base (41).

4. The rotary dust collector for bottle preforms according to claim 1, characterized in that: The limiting structure (35) includes a third rotating shaft (351), a rotating block (352), a fixing plate (353), and a limiting plate (354). The rotating block (352) is fitted on the lower side of the third rotating shaft (351). The fixing plate (353) is installed in a circular array on the outer side of the rotating block (352). The lower end face of the fixing plate (353) is equipped with a limiting plate (354). The upper side of the third rotating shaft (351) extends out of the placement frame (32) and is connected to the first bevel gear (34) for transmission. The third rotating shaft (351) is rotatably connected to the placement frame (32) through a bearing.

5. The rotary dust collector for bottle preforms according to claim 1, characterized in that: A guide plate (38) is installed on the lower left end face of the placement rack (32).

6. The rotary dust collector for bottle preforms according to claim 1, characterized in that: The rear end of the drive shaft (37) is rotatably connected to the support plate via a bearing.

7. The rotary dust collector for bottle preforms according to claim 2, characterized in that: The rotation angle of the clamping assembly (45) is 180 degrees.

Images