Sheet metal forming and stamping device for household appliance sheet metal part production and processing

By combining electric push rods, servo motors, and hydraulic cylinders, the unloading and position adjustment of the sheet metal forming stamping device are automated, solving the problem of low efficiency for single-person operation, improving processing efficiency, and protecting the safety of workers.

CN223531265UActive Publication Date: 2025-11-11JIANGSU YAOJI HARDWARE & ELECTRICAL APPLIANCES CO LTD
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Patent Information

Application Number
CN202423016328.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-11
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing sheet metal forming stamping equipment cannot improve stamping efficiency by one person in one place; two workers are required to operate it separately to maximize efficiency.

Method used

It adopts a combination of electric push rods, servo motors, hydraulic cylinders and assembly/disassembly components to achieve automated unloading and position adjustment of the lower mold. Combined with a protective cover to prevent waste debris from splashing, it supports single-person operation.

Benefits of technology

It improves stamping efficiency, protects the safety of workers, prevents waste from flying, and simplifies the disassembly and replacement process of the lower die.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet metal part production, and discloses a sheet metal forming stamping device for household appliance sheet metal part production and processing, which comprises a base, an output end of an electric push rod is fixedly connected with a protective cover, the front side and the rear side of the top wall of a placing plate are provided with placing grooves, and lower dies are clamped in the two placing grooves. Cavities are formed in the front side and the rear side of the lower portion in the placing plate, springs are fixedly connected to the inner bottom walls of the two cavities, ejector rods are fixedly connected to the top ends of the two springs, and the top ends of the two ejector rods penetrate through the inner bottom wall of the lower die. And the assembling and disassembling assembly is arranged in the placing plate, and the assembling and disassembling assembly is used for disassembling the lower die. According to the stamping device, machined materials can be conveniently discharged, so that the stamping machining efficiency can be improved, workers can be protected, and the workers are prevented from being hurt when the stamping device is operated.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal production technology, and in particular to a sheet metal forming and stamping device for the production and processing of sheet metal parts for household appliances. Background Technology

[0002] The production and processing of sheet metal parts involves multiple processes, and sheet metal forming and stamping equipment is one of the key pieces of equipment. Sheet metal forming and stamping equipment is mainly used to process metal sheets into sheet metal parts of various shapes and sizes through stamping processes. Stamping is a process that uses molds to form sheet or strip materials into a certain shape under pressure. Common stamping methods include shearing, bending, deep drawing, punching, etc.

[0003] A search revealed Chinese Patent Publication No. CN219851816U, which discloses a stamping forming device for aluminum alloy sheet metal parts. The device includes: a housing with a movable groove; a left pull plate and a right pull plate movably connected inside the movable groove; the left and right pull plates being movably connected to the housing; a door made of transparent acrylic sheet movably connected to the outer surface of the housing; a stamping groove on the housing with a stamping machine fixedly connected to its upper surface; and a feeding trough located on the housing with a placement groove below it. This device, with its two pull plates, effectively improves work efficiency, prevents workers from putting their hands into the stamping groove, ensures worker safety, and collects debris to prevent it from splashing.

[0004] However, although the sheet metal forming stamping device in this application improves work efficiency by setting two pull plates, it requires workers to walk from the left and right sides to pull and change the processing materials, or requires two workers to maximize efficiency. It is impossible for one person to improve sheet metal stamping efficiency in one place. Therefore, the actual use of the device is inconvenient and the effect is poor. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a sheet metal forming and stamping device for the production and processing of sheet metal parts for home appliances, aiming to improve the problem that it is impossible for one person to increase the efficiency of sheet metal stamping in place in the existing technology.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances, comprising a base, an electric push rod fixedly connected to the rear wall of the base, a protective cover fixedly connected to the output end of the electric push rod, a servo motor fixedly connected to the bottom wall of the base, the output end of the servo motor penetrating the inner bottom wall of the base and fixedly connected to a placement plate, placement grooves being provided on both the front and rear sides of the top wall of the placement plate, a lower die engaging in both placement grooves, a cavity being provided on both the front and rear sides of the lower part of the placement plate, a spring fixedly connected to the bottom wall of both cavities, a push rod fixedly connected to the top of both springs, and the tops of both push rods penetrating the inner bottom wall of the lower die; and a disassembly assembly, the disassembly assembly being disposed inside the placement plate, the disassembly assembly being used to disassemble the lower die.

[0007] Optionally, the assembly includes knobs, two knobs are rotatably connected to the front and rear walls of the placement plate respectively, the output ends of the two knobs penetrate into the placement plate and are fixedly connected to bevel gear one, bevel gear two meshes on the upper side of the two bevel gear one, threaded rods are fixedly connected to the middle of the two bevel gear two, connecting plates are threaded to the lower part of the two threaded rods, and fixing plates are fixedly connected to both ends of the two connecting plates. Through slots are opened in the middle of the two side walls of the two placement slots, and the adjacent ends of the two fixing plates pass through the through slots.

[0008] Optionally, a hydraulic cylinder is fixedly connected to the inner top wall of the machine base, and an upper mold is fixedly connected to the output end of the hydraulic cylinder.

[0009] Optionally, both ends of the two connecting plates are penetrated by limiting rods, and the upper and lower ends of the multiple limiting rods are fixedly connected to the inner wall of the machine base.

[0010] Optionally, guide rods are fixedly connected to the bottom walls of both chambers, and the top ends of both guide rods extend into the top rod.

[0011] Optionally, the base has sliding grooves on both sides, and two sliding strips are slidably connected in each of the two sliding grooves. The two sliding strips are fixedly connected to the inner wall of the protective cover.

[0012] This utility model has the following beneficial effects:

[0013] 1. In this utility model, through the combined action of the lower die, ejector rod, spring, servo motor, placement plate, electric push rod and protective cover, the processed material can be easily unloaded, thereby improving the efficiency of stamping and protecting the workers from injury during the operation of the stamping device.

[0014] 2. In this utility model, through the combined action of the lower mold, knob, bevel gear one, bevel gear two, threaded rod, connecting plate, fixing plate and placement plate, the fixing plate can lift the lower mold from the placement groove, thereby facilitating the disassembly and replacement of the lower mold by the staff. Attached Figure Description

[0015] Figure 1 This is a perspective view of a sheet metal forming and stamping device for the production and processing of sheet metal parts for household appliances, as proposed in this utility model.

[0016] Figure 2 This is a rear view structural schematic diagram of a sheet metal forming and stamping device for the production and processing of sheet metal parts for home appliances proposed in this utility model.

[0017] Figure 3 This is a schematic diagram of a sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances without a protective cover, as proposed in this utility model.

[0018] Figure 4 This utility model provides a schematic diagram of the internal structure of the plate placed in a sheet metal forming and stamping device for the production and processing of sheet metal parts for household appliances.

[0019] Legend:

[0020] 1. Base; 2. Protective cover; 3. Slide groove; 4. Slide bar; 5. Placement plate; 6. Lower mold; 7. Placement slot; 8. Ejector rod; 9. Knob; 10. Electric push rod; 11. Bevel gear one; 12. Bevel gear two; 13. Threaded rod; 14. Connecting plate; 15. Limiting rod; 16. Fixing plate; 17. Chamber; 18. Spring; 19. Guide rod; 20. Servo motor; 21. Hydraulic cylinder; 22. Upper mold; 23. Through groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1-4This utility model provides an embodiment of a sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances. It includes a base 1, a hydraulic cylinder 21 fixedly connected to the inner top wall of the base 1, an upper die 22 fixedly connected to the output end of the hydraulic cylinder 21, the maximum stroke of the hydraulic cylinder 21 ensuring that the upper die 22 is flush with the bottom wall of the placement plate 5, an electric push rod 10 fixedly connected to the rear wall of the base 1, a protective cover 2 fixedly connected to the output end of the electric push rod 10, the minimum stroke of the electric push rod 10 enabling the protective cover 2 to move vertically to close the base 1, sliding grooves 3 on both side walls of the base 1, sliding strips 4 matching the sliding grooves 3 slidably connected within each of the two sliding grooves 3, and both sliding strips 4 fixedly connected to the inner wall of the protective cover 2, and a servo motor 20 fixedly connected to the bottom wall of the base 1. The output end passes through the inner bottom wall of the base 1 and is fixedly connected to a placement plate 5. The front and rear sides of the top wall of the placement plate 5 are provided with placement grooves 7. The lower mold 6 is engaged in both placement grooves 7. The front and rear sides of the lower part of the placement plate 5 are provided with cavities 17. The bottom walls of both cavities 17 are fixedly connected with springs 18. The tops of both springs 18 are fixedly connected with push rods 8. The diameter of the bottom end of the push rod 8 is larger than the rest of the push rod 8 and is built into the cavity 17. The bottom walls of both cavities 17 are fixedly connected with guide rods 19. The tops of both guide rods 19 pass through the push rods 8. Both springs 18 are sleeved on the outer periphery of the guide rods 19. The tops of both push rods 8 pass through the inner bottom wall of the lower mold 6. The assembly and disassembly assembly is located inside the placement plate 5 and is used to disassemble the lower mold 6.

[0023] By activating the hydraulic cylinder 21, the upper mold 22 connected to the output end can be moved downward and contact the lower mold 6 on its lower side. As the upper mold 22 moves downward, it will also contact the ejector rod 8 and push the ejector rod 8 downward. When the ejector rod 8 moves downward, it will compress the spring 18. When the upper mold 22 moves upward and is pulled out from the lower mold 6, the ejector rod 8 can be reset under the action of the spring 18. At the same time, the guide rod 19 can prevent the spring 18 from bending when compressed. By activating the servo motor 20, the placement plate 5 can be rotated, thereby adjusting the position of the lower mold 6 in the front and rear placement slots 7. By activating the electric push rod 10, the protective cover 2 connected to the output end can be moved up and down. At the same time, when the protective cover 2 moves up and down, it will also drive the slide bar 4 to slide in the slide groove 3. Therefore, the stability of the up and down movement of the protective cover 2 can be ensured by the combined action of the slide groove 3 and the slide bar 4.

[0024] Therefore, during processing, the operator can place the material to be stamped on the front and rear lower dies 6 of the placement plate 5 respectively. Then, by activating the electric push rod 10, the height of the protective cover 2 can be adjusted according to the lower die 6 and the thickness of the processed material, thereby preventing the waste generated during material stamping from splashing and injuring the operator. Then, the hydraulic cylinder 21 can stamp the material on the rear lower die 6. After stamping is completed, the stamped and locked material on the lower die 6 can be ejected by the spring 18 and the push rod 8 to facilitate unloading by the operator. Then, the servo motor 20 can be activated to adjust the position of the front and rear lower dies 6 and the corresponding material, so that the operator can unload the processed material. The unloading position is far away from the upper die 22, thus preventing the hydraulic cylinder 21 from causing injury to the operator during stamping. At the same time, while unloading, the hydraulic cylinder 21 can continue to start and drive the upper die 22 to move down to continue stamping, thereby improving the efficiency of stamping and protecting the operator from injury during the operation of the stamping device.

[0025] Reference Figures 1-4 The assembly / disassembly assembly includes two knobs 9, which are rotatably connected to the front and rear walls of the placement plate 5, respectively. The output ends of both knobs 9 extend into the placement plate 5 and are fixedly connected to bevel gears 11. Bevel gears 12 mesh with the upper sides of both bevel gears 11 at a 90-degree angle. Threaded rods 13 are fixedly connected to the middle of both bevel gears 12. The upper and lower ends of the threaded rods 13 are rotatably connected to the inner wall of the placement plate 5, respectively. The lower parts of both threaded rods 13... The connection is threaded with a connecting plate 14. Both ends of the two connecting plates 14 are through a limiting rod 15. The upper and lower ends of the multiple limiting rods 15 are fixedly connected to the inner wall of the machine base 1 or the inner wall of the placement plate 5. Both ends of the two connecting plates 14 are fixedly connected with a fixing plate 16. The middle of the inner side walls of the two placement slots 7 are provided with through slots 23. The close ends of the two fixing plates 16 are through slots 23. When the fixing plate 16 is at the bottom, the top wall of the fixing plate 16 is on the same plane as the inner bottom wall of the placement slot 7.

[0026] Rotating knob 9 drives bevel gear 11 to rotate. When bevel gear 11 rotates, it drives bevel gear 12 and threaded rod 13 fixed to bevel gear 12 to rotate. When threaded rod 13 rotates, it drives connecting plate 14 to move. Since limit rods 15 pass through both ends of connecting plate 14, the limit rods 15 limit the connecting plate 14, preventing it from rotating with threaded rod 13. Thus, when threaded rod 13 rotates, connecting plate 14 can move up and down. When connecting plate 14 moves up and down, it drives fixing plates 16 on both sides to move up and down. Therefore, when installing lower mold 6, the operator can first rotate knob 9 to move fixing plate 16 to the bottom, and then insert lower mold 6 into placement groove 7 for fixation. When it is necessary to disassemble lower mold 6, simply rotate knob 9 in the opposite direction to push fixing plate 16 to move lower mold 6 upward, so that the operator can disassemble and replace lower mold 6.

[0027] Working principle: In actual use, when the stamping device stamps the lower die 6 and the material on the rear side, it pushes the ejector rod 8 down and compresses the spring 18. After stamping is completed, the ejector rod 8 can be reset under the action of the spring 18 and push the stamped material out of the lower die 6. The servo motor 20 can drive the placement plate 5 to rotate, thereby adjusting the position of the lower die 6 and the material on the front and rear sides, so that the operator can unload and replace the stamped material. At the same time, the stamping device can continue to stamp. During processing, the electric push rod 10 can also drive the protective cover 2 to move down to a suitable position, thereby protecting the operator when processing sheet metal parts of different thicknesses and preventing waste chips from flying.

[0028] In addition, when the lower mold 6 needs to be replaced, turning the knob 9 can drive the bevel gear 11 and bevel gear 12 to rotate, which in turn drives the threaded rod 13 to rotate and drives the connecting plate 14 and the fixing plate 16 to move upward. When the fixing plate 16 moves upward, the lower mold 6 can be lifted out of the placement slot 7, which makes it easier for the staff to disassemble and replace the lower mold 6.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances, comprising a base (1), characterized in that: An electric push rod (10) is fixedly connected to the rear wall of the base (1). A protective cover (2) is fixedly connected to the output end of the electric push rod (10). A servo motor (20) is fixedly connected to the bottom wall of the base (1). The output end of the servo motor (20) passes through the inner bottom wall of the base (1) and is fixedly connected to a placement plate (5). Placement slots (7) are opened on the front and rear sides of the top wall of the placement plate (5). A lower mold (6) is engaged in both of the two placement slots (7). A cavity (17) is opened on the front and rear sides of the lower part of the placement plate (5). A spring (18) is fixedly connected to the bottom wall of both cavities (17). A push rod (8) is fixedly connected to the top of both springs (18). The top of both push rods (8) passes through the inner bottom wall of the lower mold (6). The assembly and disassembly assembly is located inside the placement plate (5) and is used to disassemble the lower mold (6).

2. The sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances according to claim 1, characterized in that: The assembly includes a knob (9), two knobs (9) are rotatably connected to the front and rear walls of the placement plate (5), the output ends of the two knobs (9) penetrate into the placement plate (5) and are fixedly connected to a bevel gear (11), the upper side of the two bevel gears (11) is meshed with a bevel gear (12), the middle of the two bevel gears (12) is fixedly connected to a threaded rod (13), the lower part of the two threaded rods (13) is threadedly connected to a connecting plate (14), the two ends of the two connecting plates (14) are fixedly connected to a fixing plate (16), the middle of the two inner side walls of the two placement slots (7) is provided with a through slot (23), the close ends of the two fixing plates (16) are penetrated through the through slot (23).

3. The sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances according to claim 1, characterized in that: A hydraulic cylinder (21) is fixedly connected to the inner top wall of the base (1), and an upper mold (22) is fixedly connected to the output end of the hydraulic cylinder (21).

4. The sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances according to claim 2, characterized in that: Both ends of the two connecting plates (14) are penetrated by limiting rods (15), and the upper and lower ends of the multiple limiting rods (15) are fixedly connected to the inner wall of the base (1).

5. The sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances according to claim 1, characterized in that: Guide rods (19) are fixedly connected to the bottom walls of both chambers (17), and the top ends of both guide rods (19) extend into the top rod (8).

6. The sheet metal forming and stamping device for manufacturing and processing sheet metal parts for household appliances according to claim 1, characterized in that: The base (1) has sliding grooves (3) on both sides, and two sliding strips (4) are slidably connected in the two sliding grooves (3). The two sliding strips (4) are fixedly connected to the inner wall of the protective cover (2).

Citation Information

Patent Citations

  • Punch forming device for aluminum alloy sheet metal part

    CN219851816U